An emulsification fluid replacement device

Abstract

The utility model discloses an emulsification liquid supplementing device, including emulsification box, the emulsification box feed port is provided with in -out material subassembly, be provided with filter assembly on the emulsification box, the inside top of emulsification box is rotatively connected with stirring part, the emulsification box top is provided with power component, the inside bottom of emulsification box is provided with heating component, the emulsification box one side fixedly connected with control panel, the emulsification box one side and located control panel below fixedly connected with PLC controller. In the utility model, the water that enters emulsification box is filtered through filter assembly, is used in the water in the area of using coal mine and the like more pollution, avoids the fine impurity particle in water to reach emulsification box, causes the pollution of emulsion, and causes the blockage of conveying pipeline.

Description

Technical Field

[0001] This utility model relates to the field of emulsification replenishment technology, and in particular to an emulsification replenishment device. Background Technology

[0002] Emulsions are stable oil-water mixtures composed of base oils, emulsifiers, rust inhibitors, bactericides, and other additives. They are widely used in industries such as machining, metal rolling, and automotive manufacturing, primarily serving functions such as cooling, lubrication, and rust prevention. Emulsions reduce the coefficient of friction, decrease tool wear, and improve machining quality, while effectively preventing workpiece rust and bacterial corrosion. Typical properties include an orange-yellow transparent liquid with good wetting and adhesion characteristics, leaving a light liquid film that facilitates cleaning and maintenance.

[0003] Existing emulsification replenishment devices are problematic in heavily polluted environments such as coal mines, where water sources often contain a large number of fine particles. These particles enter the emulsification tank with the water, disrupting the oil-water interface in the emulsion, accelerating stratification, and clogging the delivery pipes. Furthermore, when the temperature around the emulsion in the emulsion tank is low, the emulsion's fluidity is poor, and sediment is easily precipitated. To overcome these disadvantages, this invention provides an emulsification replenishment device. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an emulsification replenishment device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an emulsification replenishment device, comprising an emulsification tank, an inlet and outlet assembly provided at the inlet of the emulsification tank, a filter assembly provided on the emulsification tank, a stirring component rotatably connected to the top of the emulsification tank, a power assembly provided at the top of the emulsification tank, a heating assembly provided at the bottom of the emulsification tank, a control panel fixedly connected to one side of the emulsification tank, a PLC controller fixedly connected to one side of the emulsification tank and below the control panel, an electrical connection between the PLC controller and the control panel, and a detection assembly provided on one side of the emulsification tank.

[0006] Furthermore, the feeding and discharging assembly includes a first conveying pipe fixedly connected to the inlet of the emulsification tank, a first solenoid valve fixedly connected to the first conveying pipe, a first booster pump fixedly connected to the first conveying pipe and located on one side of the first solenoid valve, a second conveying pipe fixedly connected to the outlet of the emulsification tank, a second solenoid valve fixedly connected to the second conveying pipe, and a second booster pump fixedly connected to the second conveying pipe and located on one side of the second solenoid valve.

[0007] Furthermore, the filtration assembly includes a filtration chamber fixedly connected to the inlet of the emulsification tank. The top of the filtration chamber has several sliding grooves, on which filter plates are slidably connected. A handle is fixedly connected to one side of the filter plate. A third delivery pipe is fixedly connected to the inlet of the filtration chamber. A third solenoid valve is fixedly connected to the third delivery pipe. A third booster pump is fixedly connected to the third delivery pipe and located on the side of the third solenoid valve.

[0008] Furthermore, the power assembly includes a rotating motor fixedly connected to the top of the emulsification tank, and the output end of the rotating motor is fixedly connected through the emulsification tank and one end of the stirring component.

[0009] Furthermore, the heating assembly includes a protective shell fixedly connected to the bottom of the emulsification tank, a heating wire fixedly connected to the bottom of the emulsification tank and inside the protective shell, a heater fixedly connected to the bottom of the emulsification tank, and the output end of the heater fixedly connected between the emulsification tank and the heating wire.

[0010] Furthermore, the detection component includes a concentration sensor fixedly connected to one side of the emulsification tank, the detection end of which penetrates the emulsification tank and is located inside the emulsification tank; a temperature sensor fixedly connected to one side of the emulsification tank, the detection end of which penetrates the emulsification tank and is located inside the emulsification tank; and liquid level sensors fixedly connected to the four corners of the top of the emulsification tank, the detection ends of which penetrate the emulsification tank and are located inside the emulsification tank.

[0011] The beneficial effects of this utility model are:

[0012] In use, this invention filters the water entering the emulsification tank using a filtration component. This prevents fine impurities from entering the emulsification tank and contaminating the emulsion, as well as from clogging the delivery pipeline, when using water from heavily polluted areas such as coal mines. The heating component and stirring component accelerate the mixing of the original and new emulsions during emulsification replenishment. The heating component also maintains a constant temperature in the emulsion tank to prevent oil-water separation in the newly added emulsion. Attached Figure Description

[0013] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 : A perspective view of the left front of this utility model;

[0015] Figure 2: A perspective view of the front right side of this utility model;

[0016] Figure 3 The present utility model Figure 2 Enlarged schematic diagram of the structure at point A in the middle;

[0017] Figure 4 : Schematic diagram of the internal structure of this utility model.

[0018] The attached figures are labeled as follows:

[0019] 1. Emulsification tank; 2. First delivery pipe; 3. First solenoid valve; 4. First booster pump; 5. Second delivery pipe; 6. Second solenoid valve; 7. Second booster pump; 8. Third delivery pipe; 9. Third solenoid valve; 10. Third booster pump; 11. Filter chamber; 12. Slide chute; 13. Filter plate; 14. Handle; 15. Stirring component; 16. Rotary motor; 17. Control panel; 18. PLC controller; 19. Liquid level gauge; 20. Concentration gauge; 21. Temperature gauge; 22. Protective shell; 23. Heating wire; 24. Heater. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0021] like Figure 1-4 As shown, an emulsification replenishment device is disclosed, comprising an emulsification tank 1, an inlet and outlet assembly at the inlet of the emulsification tank 1, a filter assembly on the emulsification tank 1, a stirring element 15 rotatably connected to the top of the interior of the emulsification tank 1, a power assembly at the top of the emulsification tank 1, a heating assembly at the bottom of the interior of the emulsification tank 1, a control panel 17 fixedly connected to one side of the emulsification tank 1, a PLC controller 18 fixedly connected to one side of the emulsification tank 1 and below the control panel 17, an electrical connection between the PLC controller 18 and the control panel 17, and a detection assembly on one side of the emulsification tank 1.

[0022] As shown in the figure, the feeding and discharging assembly includes a first conveying pipe 2 fixedly connected to the inlet of the emulsifying tank 1, a first solenoid valve 3 fixedly connected to the first conveying pipe 2, a first booster pump 4 fixedly connected to the first conveying pipe 2 and located on one side of the first solenoid valve 3, a second conveying pipe 5 fixedly connected to the outlet of the emulsifying tank 1, a second solenoid valve 6 fixedly connected to the second conveying pipe 5, and a second booster pump 7 fixedly connected to the second conveying pipe 5 and located on one side of the second solenoid valve 6, for the feeding and discharging of the emulsion in the emulsifying tank 1.

[0023] As shown in the figure, the filter assembly includes a filter chamber 11 fixedly connected to the inlet of the emulsification tank 1. Several sliding grooves 12 are opened at the top of the filter chamber 11. Filter plates 13 are slidably connected to the sliding grooves 12. A handle 14 is fixedly connected to one side of the filter plate 13. A third delivery pipe 8 is fixedly connected to the inlet of the filter chamber 11. A third solenoid valve 9 is fixedly connected to the third delivery pipe 8. A third booster pump 10 is fixedly connected to the third delivery pipe 8 and located on the side of the third solenoid valve 9, for filtering fine particulate impurities in the water.

[0024] As shown in the figure, the power assembly includes a rotary motor 16 fixedly connected to the top of the emulsifying tank 1. The output end of the rotary motor 16 passes through the emulsifying tank 1 and is fixedly connected to one end of the stirring component 15, and is used to provide power for the rotation of the stirring component 15.

[0025] As shown in the figure, the heating component includes a protective shell 22 fixedly connected to the bottom of the emulsification tank 1. A heating wire 23 is fixedly connected to the bottom of the emulsification tank 1 inside the protective shell 22. A heater 24 is fixedly connected to the bottom of the emulsification tank 1 outside. The output end of the heater 24 passes through the emulsification tank 1 and is fixedly connected between the heating wire 23. It is used to heat the emulsion to a constant temperature to avoid stratification.

[0026] As shown in the figure, the detection component includes a concentration detector 20 fixedly connected to one side of the emulsification tank 1. The detection end of the concentration detector 20 penetrates through the emulsification tank 1 and is located inside the emulsification tank 1. A temperature detector 21 is fixedly connected to one side of the emulsification tank 1. The detection end of the temperature detector 21 penetrates through the emulsification tank 1 and is located inside the emulsification tank 1. Liquid level detectors 19 are fixedly connected to the four corners of the top of the emulsification tank 1. The detection ends of the liquid level detectors 19 penetrate through the emulsification tank 1 and are located inside the emulsification tank 1, and are used to detect the concentration of the emulsion.

[0027] Working Principle: During use, first check the entire device for damage. After inspection, the operator inserts the filter plate 13 into the slide groove 12 using handle 14. The operator then controls the various devices on the device via the control panel 17 and PLC controller 18. When the VEGAMAG81 level gauges 19 at the four corners of the top of the emulsification tank 1 all detect a liquid level below the set value, the first solenoid valve 3 and the third solenoid valve 9 open, and the first booster pump 4 and the third booster pump 10 start, respectively delivering the oil and water to be emulsified into the emulsification tank through the first delivery pipe 2 and the third delivery pipe 8. Subsequently, the rotary motor 16 is started, driving the agitator 15 to rotate and agitate the oil and water. Mixing is then performed. At this point, the JRD2-200W heater 24 is activated to heat the heating wire 23, thereby heating the interior of the emulsification tank 1 and accelerating the fusion of oil and water. After fusion is complete, the EMC1204-HT60 concentration meter 20 is used to detect the concentration of the emulsion. Based on the concentration of the emulsion, the first solenoid valve 3 or the third solenoid valve 9 is opened again to add oil or water to change the concentration. After mixing is complete, the temperature in the emulsification chamber 1 is detected by the DT-8868H temperature meter 21. The detected temperature is fed back to the PLC controller 18, which adjusts the temperature in the emulsification tank 1 by switching the heater 24 on and off to keep it constant.

[0028] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An emulsification replenishment device, comprising an emulsification tank (1), characterized in that: The emulsifying tank (1) is equipped with a feeding and discharging assembly at its inlet. A filter assembly is provided on the emulsifying tank (1). A stirring component (15) is rotatably connected to the top of the emulsifying tank (1). A power assembly is provided at the top of the emulsifying tank (1). A heating assembly is provided at the bottom of the emulsifying tank (1). A control panel (17) is fixedly connected to one side of the emulsifying tank (1). A PLC controller (18) is fixedly connected to one side of the emulsifying tank (1) and below the control panel (17). The PLC controller (18) and the control panel (17) are electrically connected. A detection assembly is provided on one side of the emulsifying tank (1).

2. The emulsification replenishment device according to claim 1, characterized in that: The feeding and discharging assembly includes a first conveying pipe (2) fixedly connected to the inlet of the emulsifying tank (1), a first solenoid valve (3) fixedly connected to the first conveying pipe (2), a first booster pump (4) fixedly connected to the first conveying pipe (2) and located on one side of the first solenoid valve (3), a second conveying pipe (5) fixedly connected to the outlet of the emulsifying tank (1), a second solenoid valve (6) fixedly connected to the second conveying pipe (5), and a second booster pump (7) fixedly connected to the second conveying pipe (5) and located on one side of the second solenoid valve (6).

3. The emulsification replenishment device according to claim 1, characterized in that: The filtration assembly includes a filter chamber (11) fixedly connected to the inlet of the emulsification tank (1). The top of the filter chamber (11) is provided with several sliding grooves (12). A filter plate (13) is slidably connected to the sliding groove (12). A handle (14) is fixedly connected to one side of the filter plate (13). A third delivery pipe (8) is fixedly connected to the inlet of the filter chamber (11). A third solenoid valve (9) is fixedly connected to the third delivery pipe (8). A third booster pump (10) is fixedly connected to the third delivery pipe (8) and located on the side of the third solenoid valve (9).

4. The emulsification replenishment device according to claim 1, characterized in that: The power assembly includes a rotating motor (16) fixedly connected to the top of the emulsifying tank (1), and the output end of the rotating motor (16) is fixedly connected through the emulsifying tank (1) and one end of the stirring component (15).

5. The emulsification replenishment device according to claim 1, characterized in that: The heating assembly includes a protective shell (22) fixedly connected to the bottom of the emulsification tank (1). A heating wire (23) is fixedly connected to the bottom of the emulsification tank (1) and inside the protective shell (22). A heater (24) is fixedly connected to the bottom of the emulsification tank (1). The output end of the heater (24) is fixedly connected between the emulsification tank (1) and the heating wire (23).

6. The emulsification replenishment device according to claim 1, characterized in that: The detection assembly includes a concentration meter (20) fixedly connected to one side of the emulsification tank (1), the detection end of the concentration meter (20) penetrating the emulsification tank (1) and located inside the emulsification tank (1), a temperature meter (21) fixedly connected to one side of the emulsification tank (1), the detection end of the temperature meter (21) penetrating the emulsification tank (1) and located inside the emulsification tank (1), and a liquid level meter (19) fixedly connected to each of the four corners of the top of the emulsification tank (1), the detection end of the liquid level meter (19) penetrating the emulsification tank (1) and located inside the emulsification tank (1).

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