A kind of workpiece cleaning station for header large pipe seat sawing after

Abstract

This utility model relates to the technical field of workpiece cleaning stations after sawing, and discloses a workpiece cleaning station for large pipe supports after sawing, including a cleaning tank and an air storage tank. One end of the air storage tank is connected to a connecting pipe. An air jet pipe is fixedly installed on one side of the inner wall of the cleaning tank, and an air jet nozzle is connected to the inner wall of the air jet pipe. An installation plate is installed in the middle of the inner wall of the cleaning tank. A sensor is installed on the top of the cleaning tank. A bracket is installed on the top of the installation plate. A discharge hole is opened on the inner wall of the installation plate. A guide rail is installed on the top of the cleaning tank. Through the setting of the cleaning tank, the cleaning station adopts a fully enclosed protection to ensure that wastewater and waste chips do not leak out during the cleaning process. By configuring a wastewater collection tank, an iron chip collection plate is installed on the top of the wastewater collection tank to facilitate the collection of iron chips. In addition, a 0.3m³ air storage tank is also equipped to ensure sufficient gas supply for normal operation of the device and avoid insufficient gas supply.

Description

Technical Field

[0001] This utility model relates to the technical field of workpiece cleaning stations after sawing, specifically a workpiece cleaning station for sawing large pipe seats of headers. Background Technology

[0002] The automated line is equipped with a cleaning station for cleaning and drying workpieces after unloading from the sawing machine. This facilitates reliable clamping of the workpieces by the robotic arm in subsequent processes. The station has two air outlets (front and rear) for cleaning and drying. The cleaning station is fully enclosed and protected.

[0003] Traditional cleaning stations do not separate the collection of wastewater and iron filings, which requires further separation of the mixture of wastewater and iron filings. In addition, due to the airtight nature of the cleaning station, the inlet of the cleaning station usually needs to be manually opened when placing the workpiece into the cleaning station, which is inefficient and inconvenient to use. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a workpiece cleaning station for sawing large pipe supports in headers, which has the advantages of separate collection of wastewater and iron filings, and a sealed design to prevent the outflow of wastewater and iron filings, thus solving the aforementioned problems.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a cleaning station for workpieces after sawing of large pipe seats in a header, comprising a cleaning tank and an air storage tank, one end of which is connected to a connecting pipe, an air jet pipe fixedly installed on one side of the inner wall of the cleaning tank, an air jet nozzle connected to the inner wall of the air jet pipe, an installation plate installed in the middle of the inner wall of the cleaning tank, a sensor installed on the top of the cleaning tank, a bracket installed on the top of the installation plate, a discharge hole opened on the inner wall of the installation plate, a guide rail installed on the top of the cleaning tank, a sliding block slidably installed on the inner wall of the guide rail, a wastewater collection tank installed on the top of the sliding block, a cylinder installed on the top of the cleaning tank, and a glass door connected to the output shaft of the cylinder.

[0008] Preferably, the back of the cleaning box is provided with a sliding groove and a discharge groove, a hinge seat is fixedly provided on the back of the cleaning box, a door panel is hinged to the hinge seat, an iron filings collection plate is slidably provided on the inner wall of the sliding groove, and a pull handle is provided at one end of the iron filings collection plate.

[0009] Preferably, a through hole is provided on one side of the cleaning tank, and the two ends of the connecting pipe pass through the through hole and are connected to the air storage tank and the jet pipe, respectively.

[0010] Preferably, the glass door is made of transparent glass, and a sensor is installed inside the cylinder, with the sensor connected to the sensor signal.

[0011] Preferably, two support rods are symmetrically arranged on the inner wall of the cleaning box, the support rods are located below the iron filings collection plate, and the surface of the iron filings collection plate is provided with several drainage holes.

[0012] (III) Beneficial Effects

[0013] Compared with the prior art, this utility model provides a workpiece cleaning station after sawing of the header large pipe seat, which has the following beneficial effects:

[0014] 1. This is a workpiece cleaning station used after sawing large pipe seats in headers. Through the setting of the cleaning box, the cleaning station adopts a fully enclosed protection to ensure that wastewater and waste chips do not leak out during the cleaning process. By configuring a wastewater collection box, a chip collection plate is set on the top of the wastewater collection box to facilitate the collection of iron chips. In addition, a 0.3m³ gas storage tank is also equipped to ensure sufficient gas supply for the normal operation of the device and avoid insufficient gas supply.

[0015] 2. This workpiece cleaning station is used after sawing large pipe seats in a header. It adopts a cylinder lifting device, and the cylinder is controlled by a sensor. When the robot arm is detected to be approaching, the cylinder starts to move upward and the glass door moves downward. After the workpiece is placed, the robot arm retracts in time. The pre-programmed program controls the cylinder to move upward and close the glass door. The hand-held air jet pipe sprays air to clean the workpiece. By pulling the handle and rotating the door panel, the iron filings collection plate and wastewater collection tank can be removed respectively, realizing the recycling of iron filings and wastewater. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the internal structure of the top opening of this utility model;

[0017] Figure 2 This is a schematic diagram of the rear structure of the top opening of this utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of this utility model;

[0019] Figure 4 This is a bottom view of the internal structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the iron filings collection plate of this utility model.

[0021] In the diagram: 1. Cleaning tank; 2. Air tank; 3. Air jet pipe; 4. Air jet nozzle; 5. Connecting pipe; 6. Mounting plate; 7. Bracket; 8. Sensor; 9. Discharge hole; 10. Cylinder; 11. Guide rail; 12. Wastewater collection tank; 13. Glass door; 14. Sliding block; 15. Hinge seat; 16. Door panel; 17. Iron filings collection plate; 18. Pull handle. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-3 A cleaning station for workpieces after sawing of large pipe seats in a header includes a cleaning tank 1 and an air storage tank 2. One end of the air storage tank 2 is connected to a connecting pipe 5. An air jet pipe 3 is fixedly installed on one side of the inner wall of the cleaning tank 1. An air jet nozzle 4 is connected to the inner wall of the air jet pipe 3. An installation plate 6 is installed in the middle of the inner wall of the cleaning tank 1. A sensor 8 is installed on the top of the cleaning tank 1. A bracket 7 is installed on the top of the installation plate 6. A discharge hole 9 is opened on the inner wall of the installation plate 6. A guide rail 11 is installed on the top of the cleaning tank 1. A sliding block 14 is slidably installed on the inner wall of the guide rail 11. A wastewater collection tank 12 is installed on the top of the sliding block 14. A cylinder 10 is installed on the top of the cleaning tank 1. The output shaft of the cylinder 10 is connected to a glass door 13.

[0024] The cleaning tank 1 has a through hole on one side, and the two ends of the connecting pipe 5 pass through the through hole and are connected to the air tank 2 and the jet pipe 3 respectively. The glass door 13 is made of transparent glass, and a sensor is installed inside the cylinder 10. The sensor is connected to the sensor 8.

[0025] Specifically, by using a cylinder 10 lifting device, the sensor 8 controls the operation of the cylinder 10. When the robot arm is detected to be approaching, the cylinder 10 starts to move upward and the glass door 13 moves downward. After the workpiece is placed, the robot arm retracts in time, and the pre-programmed program controls the cylinder 10 to move upward and the glass door 13 to close. The hand-held air jet pipe 3 sprays air to clean the workpiece.

[0026] according to Figure 4-5 As shown, a sliding groove and a discharge groove are provided on the back of the cleaning box 1. A hinge seat 15 is fixedly provided on the back of the cleaning box 1. A door panel 16 is hinged to the hinge seat 15. An iron filings collection plate 17 is slidably provided on the inner wall of the sliding groove. A pull handle 18 is provided at one end of the iron filings collection plate 17.

[0027] The inner wall of the cleaning box 1 is symmetrically provided with two support rods, which are located below the iron filings collection plate 17. The surface of the iron filings collection plate 17 is provided with several drainage holes.

[0028] Specifically, the cleaning station is fully enclosed by the cleaning tank 1 to ensure that wastewater and waste chips do not leak out during the cleaning process. A wastewater collection tank 12 is configured, with an iron chip collection plate 17 on top for easy collection of iron chips. In addition, a 0.3m³ gas storage tank 2 is provided to ensure sufficient gas supply for normal operation of the device and to avoid insufficient gas supply. The iron chip collection plate 17 and the wastewater collection tank 12 can be removed by pulling the handle 18 and rotating the door plate 16, respectively, to achieve the recycling and treatment of iron chips and wastewater.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cleaning station for workpieces after sawing of header large pipe seats, comprising a cleaning tank (1) and an air storage tank (2), one end of the air storage tank (2) being connected to a connecting pipe (5), and an air jet pipe (3) being fixedly installed on one side of the inner wall of the cleaning tank (1), the inner wall of the air jet pipe (3) being connected to an air jet nozzle (4), characterized in that: The cleaning tank (1) has an installation plate (6) in the middle of its inner wall, a sensor (8) on the top of its top, a bracket (7) on the top of its top, a discharge hole (9) on the inner wall of its top, a guide rail (11) on the top of its top, a sliding block (14) on the inner wall of its top, a wastewater collection tank (12) on the top of its top, a cylinder (10) on the top, and a glass door (13) connected to the output shaft of the cylinder (10).

2. A workpiece cleaning station after sawing of header large pipe seats according to claim 1, characterized in that: The back of the cleaning box (1) is provided with a sliding groove and a discharge groove. A hinge seat (15) is fixedly provided on the back of the cleaning box (1). A door panel (16) is hinged to the hinge seat (15). A scrap collection plate (17) is slidably provided on the inner wall of the sliding groove. A pull handle (18) is provided at one end of the scrap collection plate (17).

3. A workpiece cleaning station after sawing of a header large pipe seat according to claim 1, characterized in that: The cleaning box (1) has a through hole on one side, and the two ends of the connecting pipe (5) are connected to the gas storage tank (2) and the jet pipe (3) respectively through the through hole.

4. A workpiece cleaning station after sawing of header large pipe seats according to claim 1, characterized in that: The glass door (13) is made of transparent glass, and a sensor is installed inside the cylinder (10). The sensor is connected to the sensor (8) for signal transmission.

5. A workpiece cleaning station after sawing of a header large pipe seat according to claim 2, characterized in that: The inner wall of the cleaning box (1) is symmetrically provided with two support rods, which are located below the iron filings collection plate (17). The surface of the iron filings collection plate (17) is provided with several holes.

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