A new energy metal composite material bending device

Abstract

This utility model belongs to the field of new energy metal composite material technology, and in particular, it is a bending device for new energy metal composite materials. It includes a support plate and a fixed base, which is fixedly connected to the top of the support plate. A positioning mechanism is provided on the surface of the fixed base, and a bending mechanism is provided on the top of the positioning mechanism. The positioning mechanism includes a sliding groove, which is formed within the fixed base, and the fixed plate is slidably connected within the sliding groove. This bending device for new energy metal composite materials, through its positioning mechanism, can tightly clamp the new energy metal composite material with appropriate pressure. This flexible clamping method can accurately position the material while avoiding indentations or damage to the material surface that may be caused by rigid clamping. It effectively prevents material displacement during the bending process, thus ensuring the consistency and stability of the bending effect.

Description

Technical Field

[0001] This utility model belongs to the field of new energy metal composite material technology, and specifically relates to a new energy metal composite material bending device. Background Technology

[0002] New energy metal composite materials refer to materials that combine metal materials with other materials (such as graphene, ceramics, etc.) through specific processes. They have excellent performance and can meet various needs in the new energy field. Using high-performance metal composite materials as the core and winding materials of transformers can reduce the no-load loss and load loss of transformers, and improve the efficiency and operational reliability of transformers.

[0003] In the process of processing and bending new energy metal composite materials, a new energy metal composite material bending device is required. Most of the existing new energy metal composite material bending devices do not have the function of positioning the new energy metal composite material. This leads to the phenomenon that the new energy metal composite material is prone to displacement during the bending process, which cannot ensure the consistency and stability of the bending effect, and has defects.

[0004] To address the aforementioned issues, this application proposes a bending device for new energy metal composite materials. Utility Model Content

[0005] To address the aforementioned problems in the existing technology, this utility model provides a bending device for new energy metal composite materials, which features a positioning function.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a bending device for new energy metal composite materials, including a support plate, and further comprising:

[0007] A fixed base is fixedly connected to the top of a support plate. A positioning mechanism is provided on the surface of the fixed base, and a bending mechanism is provided on the top of the positioning mechanism.

[0008] The positioning mechanism includes:

[0009] A sliding groove is formed in a fixed base, a fixed plate is slidably connected in the sliding groove, a clamping plate is fixedly connected to the right side of the fixed plate, and a limit plate is fixedly connected to the side of the fixed plate opposite to the clamping plate.

[0010] An adjusting bolt is threaded in the middle of the limiting plate, and the adjusting bolt is rotatably connected to the surface of the fixed seat.

[0011] Preferably, a rectangular groove is formed in the fixed plate, and a sliding plate is slidably connected in the rectangular groove. A support member is fixedly connected to the top of the sliding plate and the support member is fixedly connected to the surface of the fixed base. When the adjusting bolt drives the fixed plate to move, the cooperation between the sliding plate and the rectangular groove can limit the vertical displacement of the fixed plate, making the movement trajectory of the clamping plate more precise and improving the accuracy of the positioning of the metal composite material.

[0012] Preferably, a support base is fixedly connected to the right side surface of the fixed base, and a positioning plate is fixedly connected to the top of the support base. The positioning plate is located on the right side of the clamping plate. The positioning plate serves as the right-side limiting reference for the metal composite material and cooperates with the left-side clamping plate to form a "left clamping and right top" positioning structure, ensuring that the material is in a fixed position before bending and avoiding bending angle errors caused by positional offset.

[0013] Preferably, a sleeve is fixedly connected to the surface of the limiting plate, a support rod is inserted into the sleeve, a fixing frame is fixedly connected to the surface of the support rod, a connecting plate is fixedly connected to the bottom of the fixing frame, and the connecting plate is fixedly connected to the top of the support plate. After the support rod is inserted into the sleeve, it forms a rigid connection with the support plate through the fixing frame, which restricts the vertical and horizontal swaying of the limiting plate, avoids displacement caused by uneven force when the adjusting bolt drives the limiting plate, and ensures the stability of the movement of the fixing plate.

[0014] Preferably, the bending mechanism includes a cylinder, and a bending head is fixedly connected to the bottom of the cylinder. The bending head is cylindrical in shape. The cylinder drives the bending head to press down vertically through the extension and retraction of the piston rod, applying bending force to the metal composite material. The cylindrical design allows the bending force to be evenly distributed on the material surface, avoiding material deformation or breakage due to stress concentration.

[0015] Preferably, a horizontal plate is fixedly connected to the left side of the cylinder, and a placement plate is fixedly connected to the side of the horizontal plate away from the cylinder. The placement plate is fixedly connected to the surface of the fixed base. The horizontal plate and the placement plate enhance the installation stability of the cylinder and prevent the bending head from shifting due to force tilting during the downward pressing process, thus ensuring bending accuracy.

[0016] Preferably, a mounting bracket is fixedly connected to the surface of the horizontal plate, and the mounting bracket is fixedly connected to the surface of the fixed base. The mounting bracket makes the horizontal plate, cylinder and fixed base form a rigid whole, reducing vibration during operation of the device. It is especially suitable for high-frequency bending operations and ensures long-term stable operation of the equipment.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] This new energy metal composite material bending device, through its positioning mechanism, can tightly clamp the new energy metal composite material with appropriate pressure. This flexible clamping method can accurately position the material and avoid the indentation or damage that rigid clamping may cause to the material surface. It effectively avoids the phenomenon of material displacement during the bending process of the new energy metal composite material, thus ensuring the consistency and stability of the bending effect.

[0019] This new energy metal composite material bending device, through its bending mechanism, can automatically bend new energy metal composite materials as the bending head is gradually pressed down. The whole process is simple to operate and highly automated, which greatly improves production efficiency and product quality.

[0020] Other additional advantages and benefits of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0021] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a slanted view of the overall structure of this utility model;

[0024] Figure 3 This is a schematic diagram of the positioning mechanism in this utility model;

[0025] Figure 4 This is a slanted view of the positioning mechanism in this utility model;

[0026] Figure 5 This is a schematic diagram of the bending mechanism in this utility model.

[0027] In the diagram: 1. Support plate; 2. Positioning mechanism; 21. Support component; 22. Sleeve; 23. Fixing frame; 24. Connecting plate; 25. Support rod; 26. Sliding plate; 27. Adjusting bolt; 28. Clamping plate; 29. ​​Fixing plate; 201. Positioning plate; 202. Support seat; 203. Limiting plate; 3. Bending mechanism; 31. Placement plate; 32. Horizontal plate; 33. Mounting frame; 34. Cylinder; 35. Bending head; 4. Fixing seat. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] This utility model provides a technical solution: Example 1

[0030] Combination Figure 1-2 to Figure 3-4 A new energy metal composite material bending device includes a support plate 1, and further includes:

[0031] Fixed base 4 is fixedly connected to the top of support plate 1. The surface of fixed base 4 is provided with positioning mechanism 2, and the top of positioning mechanism 2 is provided with bending mechanism 3.

[0032] Positioning mechanism 2 includes:

[0033] A sliding groove is formed inside the fixed base 4. A fixed plate 29 is slidably connected inside the sliding groove. A clamping plate 28 is fixedly connected to the right side of the fixed plate 29. A limit plate 203 is fixedly connected to the side of the fixed plate 29 away from the clamping plate 28.

[0034] The limiting plate 203 has an adjusting bolt 27 threaded in the middle, and the adjusting bolt 27 is rotatably connected to the surface of the fixed base 4.

[0035] Furthermore, a rectangular groove is provided in the fixed plate 29, and a sliding plate 26 is slidably connected in the rectangular groove. A support member 21 is fixedly connected to the top of the sliding plate 26 and is fixedly connected to the surface of the fixed base 4. When the adjusting bolt 27 drives the fixed plate 29 to move, the cooperation between the sliding plate 26 and the rectangular groove can limit the vertical displacement of the fixed plate 29, making the movement trajectory of the clamping plate 28 more precise and improving the accuracy of the positioning of the metal composite material.

[0036] Furthermore, a support base 202 is fixedly connected to the right side surface of the fixed base 4, and a positioning plate 201 is fixedly connected to the top of the support base 202. The positioning plate 201 is located on the right side of the clamping plate 28. The positioning plate 201 serves as the right-side limiting reference for the metal composite material. It cooperates with the clamping plate 28 on the left side to form a "left clamping and right top" positioning structure, ensuring that the material is in a fixed position before bending and avoiding bending angle errors caused by positional offset.

[0037] Furthermore, a sleeve 22 is fixedly connected to the surface of the limiting plate 203, and a support rod 25 is inserted into the sleeve 22. A fixing frame 23 is fixedly connected to the surface of the support rod 25, and a connecting plate 24 is fixedly connected to the bottom of the fixing frame 23. The connecting plate 24 is fixedly connected to the top of the support plate 1. After the support rod 25 is inserted into the sleeve 22, it forms a rigid connection with the support plate 1 through the fixing frame 23, which restricts the vertical and horizontal swaying of the limiting plate 203, avoids displacement caused by uneven force when the adjusting bolt 27 drives the limiting plate 203, and ensures the stability of the movement of the fixing plate 29. Example 2

[0038] See Figure 5 Furthermore, based on Embodiment 1, the bending mechanism 3 includes a cylinder 34, with a bending head 35 fixedly connected to the bottom of the cylinder 34. The bending head 35 has a cylindrical design. The cylinder 34 drives the bending head 35 to press down vertically through the extension and retraction of the piston rod, applying bending force to the metal composite material. The cylindrical design allows the bending force to be evenly distributed on the material surface, avoiding material deformation or breakage due to stress concentration.

[0039] Furthermore, a horizontal plate 32 is fixedly connected to the left side of the cylinder 34, and a placement plate 31 is fixedly connected to the side of the horizontal plate 32 away from the cylinder 34. The placement plate 31 is fixedly connected to the surface of the fixed base 4. The horizontal plate 32 and the placement plate 31 enhance the installation stability of the cylinder 34, prevent the bending head 35 from shifting due to the force tilting of the cylinder 34 during the pressing process, and ensure bending accuracy.

[0040] Furthermore, a mounting bracket 33 is fixedly connected to the surface of the horizontal plate 32. The mounting bracket 33 is fixedly connected to the surface of the fixed base 4. The mounting bracket 33 makes the horizontal plate 32, the cylinder 34 and the fixed base 4 form a rigid whole, reducing vibration during operation of the device. It is especially suitable for high-frequency bending operations and ensures long-term stable operation of the equipment.

[0041] The working principle and usage process of this utility model: In the field of new energy material processing, the precise bending of metal composite materials is a key process. First, the operator places the new energy metal composite material steadily on the top of the support base 202, so that the material is precisely in the preset area between the clamping plate 28 and the positioning plate 201. This support base 202 is made of high-strength alloy material and the surface is treated with anti-slip treatment, which can effectively prevent the material from sliding during the placement process. The positioning plate 201 is equipped with scale markings, which makes it convenient for the operator to quickly confirm the placement position of the material and ensure that it is placed at the same reference every time.

[0042] Next, the operator uses a special wrench to turn the adjusting bolt 27. The adjusting bolt 27 is connected to the limiting plate 203 through a high-precision threaded pair. When the bolt is turned, according to the principle of screw transmission, it can drive the limiting plate 203 to move linearly in the horizontal direction. As the limiting plate 203 moves, the clamping plate 28 connected to it moves synchronously to the side closer to the positioning plate 201. The inner surface of the clamping plate 28 is covered with an elastic rubber pad. As it gradually approaches the material, it can tightly clamp the new energy metal composite material with appropriate pressure. This flexible clamping method can accurately position the material and avoid the indentation or damage that rigid clamping may cause to the material surface. It effectively avoids the phenomenon of material displacement during the bending process of the new energy metal composite material, thereby ensuring the consistency and stability of the bending effect.

[0043] Once the material is precisely positioned, it enters the bending process. At this time, the operator starts the cylinder 34 through the control system. The cylinder 34 adopts a double-acting piston structure, which can provide a stable and adjustable driving force. Under the action of the cylinder 34, the bending head 35 connected to it moves downward in the vertical direction. The shape of the bending head 35 is customized according to different bending requirements. Its surface has undergone special hardening treatment, which has good wear resistance and deformation resistance. As the bending head 35 is gradually pressed down, the purpose of automatic bending of new energy metal composite materials can be achieved. The whole process is simple to operate and highly automated, which greatly improves production efficiency and product quality.

[0044] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A bending device for new energy metal composite materials, comprising a support plate (1), characterized in that, Also includes: A fixed seat (4) is fixedly connected to the top of the support plate (1). A positioning mechanism (2) is provided on the surface of the fixed seat (4). A bending mechanism (3) is provided on the top of the positioning mechanism (2). The positioning mechanism (2) includes: A sliding groove is provided in the fixed seat (4). A fixed plate (29) is slidably connected in the sliding groove. A clamping plate (28) is fixedly connected to the right side of the fixed plate (29). A limit plate (203) is fixedly connected to the side of the fixed plate (29) away from the clamping plate (28). The limiting plate (203) has an adjusting bolt (27) threaded in the middle, and the adjusting bolt (27) is rotatably connected to the surface of the fixed seat (4).

2. The bending device for new energy metal composite materials according to claim 1, characterized in that, A rectangular groove is provided in the fixed plate (29), and a sliding plate (26) is slidably connected in the rectangular groove. A support member (21) is fixedly connected to the top of the sliding plate (26), and the support member (21) is fixedly connected to the surface of the fixed seat (4).

3. The bending device for new energy metal composite materials according to claim 1, characterized in that, A support base (202) is fixedly connected to the right side surface of the fixed base (4), and a positioning plate (201) is fixedly connected to the top of the support base (202). The positioning plate (201) is located on the right side of the clamping plate (28).

4. The bending device for new energy metal composite materials according to claim 1, characterized in that, A sleeve (22) is fixedly connected to the surface of the limiting plate (203), and a support rod (25) is inserted into the sleeve (22). A fixing frame (23) is fixedly connected to the surface of the support rod (25), and a connecting plate (24) is fixedly connected to the bottom of the fixing frame (23). The connecting plate (24) is fixedly connected to the top of the support plate (1).

5. A bending device for new energy metal composite materials according to claim 1, characterized in that, The bending mechanism (3) includes a cylinder (34), and a bending head (35) is fixedly connected to the bottom of the cylinder (34). The bending head (35) is cylindrical in shape.

6. The bending device for new energy metal composite materials according to claim 5, characterized in that, A horizontal plate (32) is fixedly connected to the left side of the cylinder (34), and a placement plate (31) is fixedly connected to the side of the horizontal plate (32) away from the cylinder (34). The placement plate (31) is fixedly connected to the surface of the fixed seat (4).

7. A bending device for new energy metal composite materials according to claim 6, characterized in that, A mounting bracket (33) is fixedly connected to the surface of the horizontal plate (32), and the mounting bracket (33) is fixedly connected to the surface of the fixed base (4).

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