A slice implantation device for a paper tape

Abstract

A paper tape slicing and implantation device features multiple sets of movable holes on a rotary material tray, each containing a pushing mechanism. Every four sets of movable holes on the rotary material tray correspond to the number and position of a punching mechanism. A servo electric cylinder activates the punching head, which positions the cut pieces from the paper tape onto the movable holes on the rotary material tray. The rotation of the rotary material tray causes the cut pieces to rotate clockwise. When the corresponding pushing mechanism on the rotary material tray contacts a cam, the cam pushes a limiting rod through the pushing head, causing the limiting rod to push the cut pieces from the movable holes into the material-taking seat. This allows for rapid and continuous paper tape slicing and implantation, meeting the demands of high-speed production.

Description

Technical Field

[0001] This patent relates to the field of label manufacturing technology, specifically to a slicing and implantation device for paper tape. Background Technology

[0002] The paper tape online slicing and implantation device is a piece of equipment used for automated production. It is primarily used for real-time slicing on a continuously running paper tape and precisely implanting or assembling the cut fragments into other components or products. Its core function is to achieve high-speed, high-precision cutting and synchronous implantation, and it is suitable for fields such as electronics, packaging, medical, and label manufacturing.

[0003] However, the online slice implantation unit has certain limitations. The overall operation process is slow and it is not convenient to carry out continuous slice implantation work quickly and efficiently, thus affecting the overall use effect and convenience of the paper tape slice implantation device. Utility Model Content

[0004] The purpose of this invention is to provide a paper tape slice implantation device to solve the problems mentioned in the background art.

[0005] First aspect: A slicing implantation device for paper tape is provided. The slicing implantation device includes a feeding mechanism, a punching mechanism, a conveying mechanism, and a collecting mechanism. The feeding mechanism continuously supplies paper tape to the punching mechanism, the punching mechanism punches the paper tape into paper slices, the paper slices are fed into the conveying mechanism, and the conveying mechanism allows the paper slices to enter the collecting mechanism through a rotating motion.

[0006] Furthermore, the slicing implantation device also includes a frame, which includes an outer frame and a base plate. The feeding mechanism, punching mechanism, conveying mechanism and collecting mechanism are fixed on the base plate and enclosed by the outer frame.

[0007] Furthermore, the feeding mechanism includes a feed roller, a take-up roller, and an auxiliary roller. The auxiliary roller is used to assist in the tensioning of the paper tape, which is output from the feed roller and retracted from the take-up roller.

[0008] Furthermore, the punching mechanism includes a servo electric cylinder, a punching head, a guide seat, and a transfer seat. The servo electric cylinder drives the punching head to perform a punching motion towards the transfer seat. The guide seat and the transfer seat fit together, and the punching head is set in the guide seat. The guide seat is provided with a first through hole, and the transfer seat is provided with a second through hole. The first through hole and the second through hole correspond one-to-one.

[0009] Furthermore, the paper tape awaits punching between the guide seat and the transfer seat, and the punching head punches the paper tape into paper pieces.

[0010] Furthermore, the number of first through holes, the number of second through holes, the number of punching heads, and the number of servo electric cylinders are equal; the number of first through holes is 2 to 4, 4 to 6, or 6 to 8; the shapes of the punching heads and second through holes are triangular, square, parallelogram, star, pentagon, hexagon, elliptical, or circular.

[0011] Furthermore, the conveying mechanism includes a fixed cam, a rotary disc, and pushers. The diameter of the fixed cam is smaller than the diameter of the rotary disc, and the fixed cam is located inside the rotary disc. The pushers are located between the rotary disc and the fixed cam. The rotary disc rotates in the same direction. The number of pushers is 14-18, 18-22, or 22-26. The rotary disc includes a third through hole, and the number of third through holes is equal to the number of pushers.

[0012] Furthermore, the pusher includes a limit rod, a pusher head, a spring, and an air inlet. The pusher head is connected to the fixed cam, and the air inlet is located at the inner end of the limit rod.

[0013] Furthermore, the fixed cam includes a protrusion, and the pusher head compresses or releases the spring under the action of the protrusion; the air inlet releases positive or negative pressure gas under the action of the limiting rod.

[0014] Furthermore, after the paper is fed into the conveying mechanism, it is stabilized by negative pressure gas. After the paper undergoes rotational motion, the conveying mechanism sends the paper into the collecting mechanism by positive pressure gas.

[0015] This patent has the following beneficial effects:

[0016] 1. A paper tape slicing and implantation device, comprising a rotary material tray with multiple sets of movable holes and a pushing mechanism within each movable hole, wherein every four sets of movable holes on the rotary material tray correspond to the number and position of the punching mechanism, and the punching head can be moved by a servo electric cylinder. At this time, the punching head can position the cut pieces from the paper tape body to the position of the movable holes on the rotary material tray. The rotation of the rotary material tray can drive the external pieces to rotate clockwise, and when the corresponding pushing mechanism on the rotary material tray contacts the cam, the cam can push the limiting rod through the pushing head, and the limiting rod pushes the pieces on the movable holes into the interior of the feeding seat, thereby quickly and continuously performing paper tape slicing and implantation work, while meeting the needs of high-speed production;

[0017] 2. This paper tape slicing implantation device has corresponding through slots on both the guide seat and the transfer seat. The second through slot on the transfer seat can stably align with the movable hole on the rotary tray, while the first through slot can stably guide the movement of the punching head, thereby ensuring the accuracy and stability of subsequent slicing implantation and improving the overall performance of the implantation device. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this patent, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this patent and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the overall pusher component of this utility model;

[0021] Figure 3 This is a schematic diagram of the overall structure of the rotary feeder of this utility model;

[0022] Figure 4 This is an exploded structural diagram of the punching mechanism of this utility model.

[0023] 100: Material supply organization;

[0024] 110: Feed roller;

[0025] 120: First auxiliary roller;

[0026] 130: Take-up roller;

[0027] 140: Second auxiliary roller;

[0028] 200: Punching mechanism;

[0029] 210: Servo electric cylinder;

[0030] 220: Punching head;

[0031] 230: Guide seat;

[0032] 231: First through hole;

[0033] 240: Transfer seat;

[0034] 241: Second through hole;

[0035] 300: Conveying mechanism;

[0036] 310: Fixed cam;

[0037] 311: Protrusion;

[0038] 320: Rotary feeder;

[0039] 321: Third through hole;

[0040] 330: Push-top component;

[0041] 331: Limit rod;

[0042] 332: Push the top head;

[0043] 333: Spring;

[0044] 334: Air inlet;

[0045] 400: Material collection mechanism;

[0046] 500: rack;

[0047] 510: Outer frame;

[0048] 520: Base plate;

[0049] 521: Exit point. Detailed Implementation

[0050] All references cited in this application are incorporated herein by way of quotation, to the extent that they do not contradict the disclosure herein. It will be apparent to those skilled in the art that products (apparatus, components, devices, compounds, compositions, materials, etc.) and methods (processes, steps, conditions, parameters, equipment, and test methods, equipment, etc.) not specifically described herein can be applied to the implementation of the invention fully disclosed herein without the need for excessive experimentation. This invention is intended to cover all functional equivalents known in the art of the methods, apparatus, apparatus components, materials, processes, and techniques specifically described herein. All cited references include:

[0051] The invention will now be described with reference to the accompanying drawings, in which similar reference numerals denote similar elements. While specific structures and arrangements are discussed, it should be understood that this is done merely for illustrative purposes. Those skilled in the art will recognize that other structures and arrangements can be used without departing from the spirit and scope of the invention. It will be apparent to those skilled in the art that the invention can also be used in a variety of other applications.

[0052] It should be noted that in this specification, similar reference numerals and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0053] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "upper," "lower," "inner," "bottom," etc., indicating orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0054] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this patent belongs. The terminology used herein in the specification of this patent is for the purpose of describing particular embodiments only and is not intended to be limiting of this patent. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0055] References cited in this patent include: Marks' Standard Handbook for Mechanical Engineers (11th edition and other editions prior to the filing date of this application), published by McGraw-Hill, Inc.; DeGarmo's Materials and Processes in Manufacturing (13th edition and other editions prior to the filing date of this application), published by Wiley; Machinery's Handbook (32nd edition and other editions prior to the filing date of this application), published by Industrial Press Inc.; Mechanical Design Handbook (6th edition and other editions prior to the filing date of this application), edited by Cheng Daxian, published by Chemical Industry Press; and Modern Mechanical Design Handbook (6th edition and other editions prior to the filing date of this application), edited by Wen Bangchun, published by Machinery Industry Press.

[0056] To make the objectives, technical solutions, and advantages of this patent clearer, the embodiments of this patent will be described in further detail below with reference to the accompanying drawings.

[0057] Please refer to Figure 1A slicing and implantation device for paper tape, wherein the frame 500 is a partially enclosed structure, the frame 500 includes an outer frame 510 and a base plate 520, the outer frame 510 is used to define the range, the outer frame 510 is a square structure, the middle part of the bottom frame is provided with a conveying outlet 521, the base plate 520 is a square plate of the same size as the outer frame 510, the base plate 520 is disposed on one side of the outer frame 510, so that the outer frame 510 and the base plate 520 form an unenclosed cavity.

[0058] Specifically, the feeding mechanism 100, the punching mechanism 200, the control center and part of the conveying mechanism 300 are housed in the cavity, and the feeding mechanism 100, the punching mechanism 200 and the conveying mechanism 300 are fixed on the base plate 520. The feeding mechanism 100, the punching mechanism 200, the conveying mechanism 300, the collecting mechanism 400 and the control center are located inside the frame 500.

[0059] Specifically, the punching mechanism 200 is centrally located on the upper part of the base plate 520, while the conveying mechanism 300 is located on the lower part of the base plate 520. The feeding mechanism 100 is designed continuously on the left and right parts of the base plate 520 and its height is between the punching mechanism 200 and the conveying mechanism 300. The bottom part of the conveying mechanism 300 is exposed from the conveying outlet 521, and the collecting mechanism 400 is provided below the conveying outlet 521.

[0060] Specifically, the paper tape body is continuously fed by the feeding mechanism 100, passes between the punching mechanism 200 and the conveying mechanism 300, is then cut into target paper pieces by the punching mechanism 200, and finally transported to the conveying outlet 521 by the conveying mechanism 300 and enters the collecting mechanism 400.

[0061] Specifically, the feeding mechanism 100 includes a feed roller 110, a first auxiliary roller 120, a take-up roller 130, and a second auxiliary roller 140. The feed roller 110 and the take-up roller 130, as well as the first auxiliary roller 120 and the second auxiliary roller 140, are symmetrically distributed within the outer frame 510 with the conveying mechanism 300 as the axis. The first auxiliary roller 120 and the second auxiliary roller 140 are used to assist the feed roller 110 and the take-up roller 130 in controlling the tension of the paper tape.

[0062] The first auxiliary roller 120 and the second auxiliary roller 140 are closer to the conveying mechanism 300. The paper tape passes through the feed roller 110, the first auxiliary roller 120, the second auxiliary roller 140 and the take-up roller 130 in sequence from discharge to feed.

[0063] Specifically, servo motors for providing power are installed inside the feed roller 110 and take-up roller 130, so that the linear speed, following, intermittent start and stop, and tension control of the paper tape are jointly achieved by the feed roller 110 and take-up roller 130. The feed roller 110 and take-up roller 130 are started to rotate by the servo motor, thereby controlling the following and stopping of the paper tape.

[0064] Specifically, the servo motor inside the feed roller 110 and the servo motor inside the take-up roller 130 constitute the servo system of the feeding mechanism 100. The servo system adopts a constant tension control mode to control the paper tape to cooperate with the punching mechanism 200 to make intermittent movements. Within the interval of the punching mechanism 200, the feed roller 110 and the take-up roller 130 can drive the paper tape to complete one intermittent movement cycle, while the paper tape moves a fixed length.

[0065] Please refer to Figure 2 The punching mechanism 200 includes a servo electric cylinder 210, a punching head 220, a guide seat 230, and a transfer seat 240. From top to bottom, the punching mechanism 200 consists of the servo electric cylinder 210, the punching head 220, the guide seat 230, and the transfer seat 240. The servo electric cylinder 210 at the top is connected to the punching head 220. The punching head 220 is placed in the guide seat 230, and the transfer seat 240 is located below the guide seat 230.

[0066] Specifically, the number of servo electric cylinders 210 is equal to the number of punching heads 220, and the installation distance between the multiple servo electric cylinders 210 and the multiple punching heads 220 during the installation process is uniform and equal. In this embodiment, the number of servo electric cylinders 210 and punching heads 220 is 4 each.

[0067] Specifically, the servo electric cylinder 210 has a rectangular body connected to a cylindrical output shaft end, the top of the punching head 220 has a gasket with a central through hole, the bottom of the punching head 220 has a cylindrical convex shaft, and the top of the punching head 220 has a cavity to accommodate the output shaft end; the servo electric cylinder 210 drives the punching head 220 to perform a punching motion downward and return to the initial position.

[0068] Specifically, the guide seat 230 is provided with a first through hole 231 in the direction opposite to the punching head 220, and the transfer seat 240 is provided with a second through hole 241 in the direction opposite to the first through hole 231, and the positions of the first through hole 231 and the second through hole 241 correspond one-to-one with the positions of the punching head 220.

[0069] Specifically, the punching head 220 is inserted into the first through hole 231 but not into the second through hole 241. During use, the paper tape is placed between the guide seat 230 and the transfer seat 240. Under the push of the servo cylinder 210, the punching head 220 extends out of the first through hole 231 and moves towards the second through hole 241. During the punching process, the punching head 220 punches the paper tape stuck between the guide seat 230 and the transfer seat 240 along the direction of the second through hole 241, so that part of the paper tape is punched into a shape and size equal to the second through hole 241. After the punching motion is completed, the punching head 220 is reset under the action of the servo motor, and the punched paper falls from the second through hole 241 to the conveying mechanism 300.

[0070] Specifically, the servo electric cylinder 210 of the punching mechanism 200 constitutes the servo system of the punching mechanism 200. Under the unified control of the servo system, it works in conjunction with the periodic intermittent movement of the paper tape holder. At the same time, through the guidance of the first through hole 231 and the second through hole 241, it ensures that the punched paper accurately falls into the conveying mechanism 300.

[0071] The conveying mechanism 300 includes a fixed cam 310 and a rotary tray 320 (please refer to...). Figure 3 ) and pusher component 330 (please refer to Figure 4 The rotary material tray 320 and the fixed cam 310 have circular side structures. The diameter of the fixed cam 310 is smaller than the diameter of the rotary material tray 320. The fixed cam 310 is set on the inner side of the rotary material tray 320 to form a ring structure. The pusher 330 is set between the fixed cam 310 and the rotary material tray 320.

[0072] The rotary material tray 320 rotates clockwise. Third through holes 321 are evenly arranged at equal intervals on the surface of the rotary material tray 320 and the pusher 330. The number of third through holes 321 is equal to the number of pushers 330, and the pushers 330 are arranged according to groups. In this embodiment, there are 20 pushers 330, and they are arranged in five groups of four.

[0073] The bottom of the fixed cam 310 is provided with a protrusion 311, so that the pusher 330, which rotates to the protrusion 311, is subjected to a squeezing action at this point.

[0074] Specifically, the pusher 330 includes a limiting rod 331, a pusher head 332, a spring 333, and an air inlet 334. One end of the limiting rod 331 is fixedly connected to the pusher head 332, and a spring 333 is installed at the connection between the limiting rod 331 and the pusher head 332. The spring 333 is fixedly connected to the rotary material tray 320.

[0075] Specifically, the third through hole 321 of the rotary tray 320 is positioned opposite to the limiting rod 331, and the limiting rod 331 has an air inlet 334 at its center for adsorbing paper pieces cut off from the punching mechanism 200.

[0076] Specifically, when a single limiting member moves to the position of the protrusion 311 at the bottom of the fixed cam 310, the fixed cam 310 can push the limiting rod 331 and compress the spring 333 through the push head 332; when the limiting rod 331 leaves the position of the protrusion 311 at the bottom of the fixed cam 310, the reaction force of the spring 333 being compressed can push the limiting rod 331 to reset through the push head 332.

[0077] Specifically, each set of four limit rods 331 corresponds to the position of the punching head 220. Within the interval of each set of pushers 330, the punching mechanism 200 can perform one cycle of punching motion, and an air inlet 334 is provided on one side of the limit rod 331.

[0078] Specifically, when the limiting rod 331 is aligned with the axis of the punching head 220 in the punching mechanism 200, and negative pressure gas is introduced into the air inlet 334 of the material receiving section that contacts the transfer seat 240 through the limiting rod 331, the punched paper sheet is transferred and attached to one side of the limiting rod 331 under the action of negative pressure; when a low-pressure positive airflow is introduced into the air inlet 334 in the limiting rod 331, the sheet can be disconnected from the limiting rod 331 and fall freely into the collecting mechanism 400.

[0079] The collecting mechanism 400 is a long strip-shaped receiving tray. The top of the collecting mechanism 400 has a cavity that can collect the cut paper pieces. The collecting mechanism 400 moves from left to right.

[0080] Specifically, a paper tape slicing and implantation device, during use, can transmit the paper tape by rotating the feed roller 110 and the take-up roller 130. When the limiting rod 331 on the conveying mechanism 300 is aligned with the axis of the punching head 220 at the bottom of the servo cylinder 210, and moves to the point where the guide seat 230 and the transfer seat 240 meet through the paper tape, the servo cylinder 210 starts and pushes the punching head 220 to perform the paper tape punching work. At the same time, negative pressure gas is introduced into the air inlet 334 of the material receiving section that contacts the limiting rod 331 and the transfer seat 240. Then, the punched sheet is transferred and attached to the air inlet 334 of the limiting rod 331 under the action of negative pressure. At this time, the rotary material tray 320 drives the paper sheet to move by rotating clockwise.

[0081] When the limiting rod 331 moves to the protrusion 311 at the bottom of the fixed cam 310, the cam can push the limiting rod 331 to the maximum extension distance and insert the limiting rod 331 into the third through hole 321 facing the collecting mechanism 400. At this time, the air inlet 334 in the limiting rod 331 is connected to the low-pressure positive airflow, which can make the paper separate from the end face of the air inlet 334 of the limiting rod 331 and fall freely into the collecting mechanism 400.

[0082] It should be understood that the term "and / or" in this article is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, or B existing alone. A and B can be singular or plural. Additionally, the character " / " in this article generally indicates an "or" relationship between the preceding and following related objects, but it can also represent an "and / or" relationship. Please refer to the context for a more accurate understanding.

[0083] In this invention, "at least one" means one or more, and "more than one" means two or more. "At least one of the following" or similar expressions refer to any combination of these items, including any combination of a single item or a plurality of items. For example, at least one of a, b, or c can represent: a, b, c, ab, ac, bc, or abc, where a, b, and c can be single or multiple.

[0084] In this specification, references to "an embodiment" or "a specific implementation" mean that a particular feature, structure, or characteristic described in connection with that embodiment / specific implementation is included in at least one embodiment / specific implementation of the invention. Therefore, the phrase "in one embodiment / specific implementation" appearing in various places in this specification does not necessarily refer to the same embodiment / setting, but rather to potentially different embodiments. Furthermore, specific features, structures, or characteristics may be combined in one or more embodiments / settings in any suitable manner, as will be apparent to those skilled in the art from this disclosure.

[0085] Similarly, it should be understood that in the above description of exemplary embodiments / specific implementations of the invention, various features of the invention are sometimes combined in a single embodiment / specific implementation or its figures and description, with the aim of simplifying the disclosure and aiding in the understanding of one or more of the various aspects of the invention. However, the method of description in this patent should not be construed as reflecting an intention that the claimed features of the invention are more than those expressly stated in each claim, except where expressly stated otherwise or in obvious technical contradictions or exclusions are found. Rather, the inventive aspects reflected in the claims are not all the features of a single foregoing disclosed embodiment / specific implementation. Therefore, the claims following the detailed description are expressly incorporated herein by reference, and each claim exists independently as a separate embodiment / specific implementation of the invention.

[0086] Furthermore, while some embodiments / specific implementations described herein include, but are not limited to, other features included in other embodiments / specific implementations, combinations of features from different embodiments / specific implementations are intended to be within the scope of the invention and form different embodiments / specific implementations, as will be understood by those skilled in the art. For example, in the following claims, embodiments / specific implementations of any claim can be used in any combination.

Claims

1. A slicing implantation device for paper tape, characterized in that, The slicing implantation device includes a feeding mechanism, a punching mechanism, a conveying mechanism, and a collecting mechanism. The feeding mechanism continuously supplies the paper tape to the punching mechanism, which punches the paper tape into paper pieces. The paper pieces are then fed into the conveying mechanism, which uses a rotating motion to guide the paper pieces into the collecting mechanism.

2. The slice implantation device according to claim 1, characterized in that, The slicing implantation device also includes a frame, which includes an outer frame and a base plate. The feeding mechanism, the punching mechanism, the conveying mechanism and the collecting mechanism are fixed on the base plate and enclosed by the outer frame.

3. The slice implantation device according to claim 1, characterized in that, The feeding mechanism includes a feed roller, a take-up roller, and an auxiliary roller. The auxiliary roller is used to assist in the tensioning of the paper tape. The paper tape is output from the feed roller and retracted from the take-up roller.

4. The slice implantation device according to claim 1, characterized in that, The punching mechanism includes a servo electric cylinder, a punching head, a guide seat, and a transfer seat. The servo electric cylinder drives the punching head to perform a punching motion toward the transfer seat. The guide seat and the transfer seat are fitted together, and the punching head is disposed in the guide seat; The guide seat is provided with a first through hole, and the transfer seat is provided with a second through hole, with the first through hole and the second through hole corresponding one-to-one.

5. The slice implantation device according to claim 4, characterized in that, The paper tape awaits punching between the guide seat and the transfer seat, and the punching head punches the paper tape into paper pieces.

6. The slice implantation device according to claim 4, characterized in that, The number of the first through holes, the number of the second through holes, the number of the punching heads, and the number of the servo electric cylinders are equal; The number of the first through holes is 2 to 4, 4 to 6, or 6 to 8; The shape of the punching head and the second through hole can be triangular, square, parallelogram, star, pentagon, hexagon, ellipse or circle.

7. The slice implantation device according to claim 1, characterized in that, The conveying mechanism includes a fixed cam, a rotary tray, and a pusher. The diameter of the fixed cam is smaller than the diameter of the rotary tray, and the fixed cam is disposed inside the rotary tray. The pusher is disposed between the rotary tray and the fixed cam. The rotary disc rotates in the same direction; The number of the pushers is 14-18, 18-22, or 22-26; The rotary tray includes a third through hole, and the number of the third through holes is equal to the number of the pusher components.

8. The slice implantation device according to claim 7, characterized in that, The pusher includes a limiting rod, a pusher head, a spring, and an air inlet. The pusher head is connected to the fixed cam, and the air inlet is located at the inner end of the limiting rod.

9. The slice implantation device according to claim 8, characterized in that, The fixed cam includes a protrusion, and the pusher head compresses or releases the spring under the action of the protrusion; The air inlet releases positive or negative pressure gas under the action of the limiting rod.

10. The slice implantation device according to claim 1, characterized in that, After the paper is fed into the conveying mechanism, it is stabilized by negative pressure gas. After the paper undergoes rotational motion, the conveying mechanism feeds the paper into the collecting mechanism by positive pressure gas.

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