A vibrating apparatus for the production of refractory preforms

By introducing a dual vibration component into the refractory preform vibration preparation device, a composite vibration of up-and-down vibration and left-and-right tapping is achieved, which solves the problem of insufficient vibration intensity and improves the compaction effect of the preform mold.

CN224334634UActive Publication Date: 2026-06-09SHANXI TONGBANG TECH DEV CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANXI TONGBANG TECH DEV CO LTD
Filing Date
2025-07-14
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

The existing vibration preparation equipment for refractory preforms has insufficient vibration intensity and cannot meet production requirements.

Method used

The design employs a dual vibration component, including a first vibration component that drives the vibration platform to vibrate up and down, and a second vibration component that strikes the positioning component left and right. Combined with a clamping component to fix the precast mold, this achieves a composite vibration effect of up-and-down vibration and left-and-right striking.

Benefits of technology

The vibration intensity of the vibration platform was increased, ensuring the compaction effect of the precast mold and meeting the production requirements of refractory precast components.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a vibration preparation device for refractory preforms, relating to the field of refractory preform production technology. It includes a base, on which a vibration mechanism is mounted. The vibration mechanism includes a vibration platform located at the top of the base, with a preform mold placed on top of the platform. A clamping assembly is mounted on the vibration platform to clamp and fix the preform mold. A positioning assembly is positioned between the base and the vibration platform. A first vibration assembly is located at the bottom of the positioning assembly and is used to drive the positioning assembly to vibrate. A second vibration assembly is located on the side of the positioning assembly and is used to strike the positioning assembly. This utility model, through this vibration mechanism, facilitates the use of the first vibration assembly to generate vertical vibration of the vibration platform, and the use of the second vibration assembly to strike the vibration platform horizontally, thereby enabling the vibration platform to generate good vibration intensity on the preform mold.
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Description

Technical Field

[0001] This utility model relates to the field of refractory material preform production technology, and in particular to a vibration preparation device for refractory material preforms. Background Technology

[0002] Refractory materials are a class of inorganic non-metallic materials with a refractoriness of not less than 1580℃. Refractoriness refers to the Celsius temperature at which a conical specimen of a refractory material can resist high temperature without softening or melting under no load. However, the definition of refractoriness alone cannot fully describe refractory materials. 1580℃ is not absolute. It is now defined as any material whose physical and chemical properties allow it to be used in high-temperature environments. Refractory materials are widely used in metallurgy, chemical industry, petroleum, machinery manufacturing, silicate, power and other industrial fields, with the largest usage in the metallurgical industry.

[0003] Currently, in the production process of refractory preforms, vibration is required to make the refractory preforms more compact in the mold. The common vibration preparation device is a device consisting of a vibration motor, a base and a vibration platform.

[0004] However, the above-mentioned vibration preparation device only uses a single vibration motor to generate vibration for preparation, and the vibration intensity is generally not good enough to meet the application requirements. Therefore, we propose a vibration preparation device for refractory preforms. Utility Model Content

[0005] The purpose of this invention is to provide a vibration preparation device for refractory preforms. Through this vibration mechanism, the first vibration component can be used to make the vibration platform vibrate up and down, and the second vibration component can be used to make the vibration platform vibrate left and right, thereby making the vibration platform produce a better vibration intensity on the preform mold.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a vibration preparation device for refractory preforms, comprising a base, on which a vibration mechanism is disposed, the vibration mechanism comprising:

[0007] A vibration platform is provided on top of a base, a precast mold is placed on top of the vibration platform, and a clamping assembly is provided on the vibration platform for clamping and fixing the precast mold.

[0008] A positioning component is disposed between the base and the vibration platform;

[0009] A first vibration component is disposed at the bottom of the positioning component and is used to drive the positioning component to vibrate.

[0010] The second vibration component is disposed on the side of the positioning component and is used to strike the positioning component.

[0011] Preferably, the second vibration component includes:

[0012] A fixed shaft is fixedly connected to the inside of the base, and a rotating sleeve is rotatably connected to the outside of the fixed shaft;

[0013] A pressure rod, which is fixedly connected to one side of the bottom of the rotating sleeve;

[0014] A connecting rod is fixedly connected to one side of the top of the rotating sleeve, and a striking block is fixedly connected to one end of the connecting rod;

[0015] A gear, which is rotatably positioned below the rotating sleeve.

[0016] Preferably, the positioning component includes a positioning column fixedly connected to the bottom of the vibration platform, a buffer spring sleeved on the outer surface of the positioning column, and a connecting plate fixedly connected to one end of the positioning column passing through the top of the base.

[0017] Preferably, the first vibration component includes:

[0018] A pressure plate, which is fixedly connected to the bottom of the connecting plate;

[0019] The first rotating shaft is rotatably connected to both sides of the bottom of the base, and a rotating cylinder is fixedly connected between the two first rotating shafts. One end of one of the first rotating shafts is fixedly connected to a first motor.

[0020] Multiple top blocks are fixedly connected to the outer surface of the rotating drum.

[0021] Preferably, the clamping assembly includes:

[0022] A groove is formed in the middle of the vibration platform, and a clamping threaded rod is rotatably connected inside the groove;

[0023] A movable block is threadedly connected to the outer surface of a clamping threaded rod, and a clamping plate is fixedly connected to the top of the movable block.

[0024] Preferably, the plurality of top blocks are arranged in a circular array with the center of the rotating cylinder as the array center, and the cross-sectional profile of the top blocks is set to triangular.

[0025] Preferably, the length of the pressure rod is smaller than the length of the connecting rod, a second rotating shaft is fixedly connected to the middle of the gear, the second rotating shaft is rotatably disposed on the inner wall of the base, and a second motor is fixedly connected to one end of the second rotating shaft.

[0026] Preferably, the number of positioning components is set to four, and the four positioning components are respectively located at the four corners of the vibration platform, and each of the buffer springs is located at the top of the base.

[0027] The technical effects and advantages of this utility model are as follows:

[0028] By placing the precast mold on a vibration platform and fixing it with a clamping assembly, the first vibration assembly drives the vibration platform and the precast mold to vibrate up and down, while the second vibration assembly continuously strikes the positioning assembly, thereby causing the vibration platform and the precast mold to vibrate left and right. This design utilizes up-and-down vibration and left-and-right striking vibration to enable the vibration platform to produce a good vibration effect, thereby generating a good vibration intensity for the precast mold. Attached Figure Description

[0029] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0030] Figure 2 This is a schematic diagram of the vibration mechanism of this utility model.

[0031] Figure 3 This utility model Figure 2 A magnified schematic diagram of the structure at point A in the middle.

[0032] Figure 4 This is a schematic diagram of the top block structure of this utility model.

[0033] In the diagram: 1. Base; 2. Vibration platform; 3. Clamping assembly; 301. Clamping threaded rod; 302. Moving block; 303. Clamping plate; 4. Precast mold; 5. First vibration assembly; 501. First motor; 502. First rotating shaft; 503. Rotating cylinder; 504. Top block; 505. Pressure plate; 6. Positioning assembly; 601. Positioning column; 602. Buffer spring; 603. Connecting plate; 7. Second vibration assembly; 701. Fixed shaft; 702. Rotating sleeve; 703. Pressure rod; 704. Connecting rod; 705. Striking block; 706. Gear. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0035] This utility model provides, for example Figures 1-4The diagram shows a vibration preparation device for refractory preforms.

[0036] Example 1: Includes a base 1, on which a vibration mechanism is mounted. The vibration mechanism includes a vibration platform 2, which is located on top of the base 1. A precast mold 4 is placed on top of the vibration platform 2. A clamping assembly 3 is mounted on the vibration platform 2 to clamp and fix the precast mold 4. A positioning assembly 6 is located between the base 1 and the vibration platform 2. A first vibration assembly 5 is located at the bottom of the positioning assembly 6 and is used to drive the positioning assembly 6 to vibrate. A second vibration assembly 7 is located on the side of the positioning assembly 6 and is used to strike the positioning assembly 6. By vibrating the precast mold 4... The preform mold 4 is placed on the vibration platform 2 and then fixed by the clamping assembly 3. Subsequently, the first vibration assembly 5 drives the vibration platform 2 and the preform mold 4 to vibrate up and down, while the second vibration assembly 7 continuously strikes the positioning assembly 6, thereby causing the vibration platform 2 and the preform mold 4 to be vibrated left and right by the striking. This design utilizes up and down vibration and left and right striking vibration to enable the vibration platform 2 to produce a good vibration effect, thereby producing a good vibration intensity on the preform mold 4. The preform mold 4 is used to produce preforms of wear-resistant materials. The specific production method is existing technology and will not be described in detail here.

[0037] Furthermore, the second vibration component 7 includes a fixed shaft 701, which is fixedly connected to the inside of the base 1. A rotating sleeve 702 is rotatably connected to the outside of the fixed shaft 701. A pressure rod 703 is fixedly connected to one side of the bottom of the rotating sleeve 702. A connecting rod 704 is fixedly connected to one side of the top of the rotating sleeve 702. A striking block 705 is fixedly connected to one end of the connecting rod 704. A gear 706 is rotatably disposed below the rotating sleeve 702. As the gear 706 rotates, the teeth of the gear 706 continuously push against the pressure rod 703, causing one end of the pressure rod 703 to tilt upwards. This causes the rotating sleeve 702 to rotate, thereby causing the connecting rod 704 and its striking block 705 to tilt upwards. When the teeth of the gear 706 no longer push against the pressure rod 703, the striking block 705 falls freely, thereby striking the positioning component 6, which in turn causes left and right striking of the vibration platform 2.

[0038] Furthermore, the positioning component 6 includes a positioning post 601 fixedly connected to the bottom of the vibration platform 2, a buffer spring 602 sleeved on the outer surface of the positioning post 601, and a connecting plate 603 fixedly connected to the positioning post 601 through one end of the top of the base 1. When the first vibration component 5 drives the connecting plate 603 to move upward, it drives the positioning post 601 and its vibration platform 2 to move upward. When the first vibration component 5 stops pushing the connecting plate 603, the vibration platform 2 and its connecting plate 603 fall freely, and the buffer spring 602 buffers the impact force of the fall.

[0039] Furthermore, the first vibration assembly 5 includes a pressure plate 505, which is fixedly connected to the bottom of the connecting plate 603. Both sides of the bottom of the base 1 are rotatably connected to a first rotating shaft 502, and a rotating cylinder 503 is fixedly connected between the two first rotating shafts 502. One end of one of the first rotating shafts 502 is fixedly connected to a first motor 501, and multiple top blocks 504 are fixedly connected to the outer surface of the rotating cylinder 503. When the first motor 501 rotates, it drives the first rotating shaft 502 to rotate, which in turn drives the rotating cylinder 503 to rotate, thereby driving the top blocks 504 to rotate. This causes the top blocks 504 to push against the pressure plate 505, causing the connecting plate 603 and its vibration platform 2 to move upward. When the top blocks 504 no longer press against the pressure plate 505, the connecting plate 603 falls freely. With the continuous rotation of the rotating cylinder 503, the vibration platform 2 moves up and down continuously, thereby generating up-and-down vibration.

[0040] Furthermore, multiple top blocks 504 are arranged in a circular array with the center of the rotating cylinder 503 as the array center, and the cross-sectional profile of the top blocks 504 is set as triangular, so that the triangular top blocks 504 can better push the pressure plate 505, thereby driving the connecting plate 603 to move upward.

[0041] Furthermore, the length of the pressure rod 703 is smaller than that of the connecting rod 704. A second rotating shaft is fixedly connected to the middle of the gear 706. The second rotating shaft is rotatably mounted on the inner wall of the base 1. A second motor is fixedly connected to one end of the second rotating shaft. The second rotating shaft is driven to rotate by the second motor, thereby driving the gear 706 to rotate.

[0042] Furthermore, the number of positioning components 6 is set to four, and the four positioning components 6 are respectively located at the four corners of the vibration platform 2, and each buffer spring 602 is located at the top of the base 1; so that the vibration platform 2 can fall and compress the buffer spring 602 better.

[0043] Example 2: Example 2 further discloses, based on Example 1, that the clamping assembly 3 includes a groove, which is opened in the middle of the vibration platform 2. A clamping threaded rod 301 is rotatably connected inside the groove. A moving block 302 is threadedly connected to the outer surface of the clamping threaded rod 301. A clamping plate 303 is fixedly connected to the top of the moving block 302. By rotating the handwheel fixedly connected to the clamping threaded rod 301, the clamping threaded rod 301 is rotated. Due to the limitation between the moving block 302 and the groove, the moving block 302 will not rotate. The rotating clamping threaded rod 301 drives the moving block 302 to slide along the groove, thereby driving the clamping plate 303 to clamp and fix the precast mold 4. The clamping threaded rod 301 is a double-ended threaded rod, which drives the two clamping plates 303 to move closer or further apart.

[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A vibration preparation device for refractory preforms, comprising a base (1), characterized in that, A vibration mechanism is provided on the base (1), and the vibration mechanism includes: Vibration platform (2), the vibration platform (2) is set on the top of the base (1), a preform mold (4) is placed on the top of the vibration platform (2), a clamping assembly (3) is set on the vibration platform (2), and the clamping assembly (3) is used to clamp and fix the preform mold (4); Positioning component (6), which is disposed between base (1) and vibration platform (2); The first vibration component (5) is disposed at the bottom of the positioning component (6) and is used to drive the positioning component (6) to vibrate. The second vibration component (7) is disposed on the side of the positioning component (6) and is used to strike the positioning component (6).

2. The vibration preparation device for refractory preforms according to claim 1, characterized in that, The second vibration component (7) includes: A fixed shaft (701) is fixedly connected to the inside of the base (1), and a rotating sleeve (702) is rotatably connected to the outside of the fixed shaft (701). A pressure rod (703) is fixedly connected to one side of the bottom of the rotating sleeve (702); A connecting rod (704) is fixedly connected to one side of the top of the rotating sleeve (702), and a striking block (705) is fixedly connected to one end of the connecting rod (704). Gear (706), which is rotatably disposed below the rotating sleeve (702).

3. The vibration preparation device for refractory preforms according to claim 1, characterized in that, The positioning component (6) includes a positioning column (601) fixedly connected to the bottom of the vibration platform (2), a buffer spring (602) sleeved on the outer surface of the positioning column (601), and a connecting plate (603) fixedly connected to the top end of the base (1) through which the positioning column (601) passes.

4. The vibration preparation device for refractory preforms according to claim 3, characterized in that, The first vibration component (5) includes: A pressure plate (505) is fixedly connected to the bottom of a connecting plate (603); First rotating shaft (502), both sides of the bottom of the base (1) are rotatably connected to the first rotating shaft (502), and a rotating cylinder (503) is fixedly connected between the two first rotating shafts (502). One end of one of the first rotating shafts (502) is fixedly connected to the first motor (501). Multiple top blocks (504) are fixedly connected to the outer surface of the rotating drum (503).

5. The vibration preparation device for refractory preforms according to claim 1, characterized in that, The clamping assembly (3) includes: The groove is located in the middle of the vibration platform (2), and a clamping threaded rod (301) is rotatably connected inside the groove. A movable block (302) is threadedly connected to the outer surface of a clamping threaded rod (301), and a clamping plate (303) is fixedly connected to the top of the movable block (302).

6. The vibration preparation device for refractory preforms according to claim 4, characterized in that, The multiple top blocks (504) are arranged in a circular array with the center of the rotating cylinder (503) as the array center, and the cross-sectional profile of the top blocks (504) is set to triangular.

7. The vibration preparation device for refractory preforms according to claim 2, characterized in that, The length of the pressure rod (703) is smaller than that of the connecting rod (704). A second rotating shaft is fixedly connected to the middle of the gear (706). The second rotating shaft is rotatably mounted on the inner wall of the base (1). A second motor is fixedly connected to one end of the second rotating shaft.

8. The vibration preparation device for refractory preforms according to claim 3, characterized in that, The number of the positioning components (6) is set to four, and the four positioning components (6) are located at the four corners of the vibration platform (2), and each of the buffer springs (602) is located at the top of the base (1).