An electric vehicle shell forming mold

By using a hydraulic drive structure for the mold frame, lower mold core, lifting frame, and mold closing components, the problem of high replacement costs for existing molds has been solved, enabling efficient molding and processing of electric vehicle shells.

CN224334828UActive Publication Date: 2026-06-09ADIHAN MOULD (WUXI) CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ADIHAN MOULD (WUXI) CO LTD
Filing Date
2025-06-11
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

Existing electric vehicle shell molding dies require the replacement of the entire mold when processing different shells, resulting in high costs and low efficiency.

Method used

It adopts a structure consisting of a mold frame, lower mold core, lifting frame, and mold closing components. The combination of the lower mold core and upper mold core is driven by hydraulic rods to achieve quick replacement and assembly of suitable mold cavities, reducing mold replacement costs.

Benefits of technology

It enables quick mold changes based on the requirements of electric vehicle shells, reducing the cost of processing mold cavities for different electric vehicle shells and improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of forming die, especially relates to a electric motor car shell forming die, including die holder, lower mould core, lifting frame and die closing spare, the top of die holder is fixed with two limit plates symmetrical horizontally, and the transverse assembly of two limit plates has many lower mould cores, the below of die holder horizontally is provided with the sliding frame, and the sliding frame vertical sliding assembly is in the die holder, and the top surface of sliding frame detachably assembled has lower mould core, lifting frame vertical fixed is on the top surface of two limit plates, and the vertical sliding assembly of die closing spare has in lifting frame, and die closing spare includes hole frame, hole frame vertical sliding assembly is in lifting frame, and the bottom of hole frame vertical plug -in has a plurality of upper mould core, and a plurality of upper mould core and many lower mould cores one -to -one corresponded cooperation. The utility model die only needs to change the suitable upper mould core and lower mould core, does not need single processing different mould cavity mould cost of mould whole of different external structure, has reduced the different electric motor car shell that needs processing different mould cavity mould cost.
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Description

Technical Field

[0001] This utility model relates to the field of molding die technology, and in particular to a molding die for an electric vehicle shell. Background Technology

[0002] Electric vehicles, also known as electric-driven vehicles, are divided into AC electric vehicles and DC electric vehicles. Generally speaking, electric vehicles use batteries as their energy source and are powered by components such as controllers and motors. The outer shell of electric vehicles is mostly made of plastic parts and is processed into one piece using molding.

[0003] The existing announcement number CN219820535U, entitled "An Electric Vehicle Taillight Housing Mold," includes a mold base, an injection mold head, and a connecting seat. The injection mold head is movably embedded in the top surface of the mold base, and the connecting seat is integrally connected to the back of the mold base. An injection cavity is provided in the top opening of the mold base, and a lifting plate is movably embedded inside the injection cavity. An electro-hydraulic push rod is fixedly installed on the top surface of the connecting seat, and a movable top plate is connected to the top surface of the electro-hydraulic push rod. This utility model, by setting up an electro-hydraulic push rod and an injection mold head, allows the movable top plate to descend, which in turn causes a connecting rod to push the injection mold head down and embed it into the injection cavity. Then, hot-melt plastic is injected between the injection mold head and the injection cavity through the injection hole, forming the taillight housing using the injection mold head. Finally, the electro-hydraulic push rod is controlled to reset, causing the injection mold head to rise and disengage from the injection cavity. The structure is simple, the operation is convenient, and the use is easy, effectively improving work efficiency.

[0004] However, the above-mentioned molding dies are mostly processed by turning the whole blank into different outer shell cavities. Different electric vehicle shells require different mold cavities. The molding die cannot be quickly changed to a suitable cavity, and the cost of different mold cavities for different electric vehicle shells is high. Utility Model Content

[0005] This utility model solves the problems in related technologies and proposes a molding die for electric vehicle shells.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: an electric vehicle shell molding mold, including a mold frame, a lower mold core, a lifting frame, and a mold assembly component. Two limiting plates are symmetrically and horizontally fixed on the top of the mold frame, and multiple lower mold cores are horizontally assembled between the two limiting plates. A slide is horizontally arranged below the mold frame, and the slide is vertically slidably assembled on the mold frame. The lower mold cores are detachably assembled on the top surface of the slide. The lifting frame is vertically fixed on the top surface of the two limiting plates, and a mold assembly component is vertically slidably assembled on the lifting frame. The mold assembly component includes a hole frame, which is vertically slidably assembled on the lifting frame. Multiple upper mold cores are vertically inserted into the bottom surface of the hole frame, and the multiple upper mold cores correspond one-to-one with the multiple lower mold cores. A lower hydraulic rod is vertically fixed on the bottom surface of the mold frame, and the output end of the lower hydraulic rod is fixed on the bottom surface of the slide. An upper hydraulic rod is vertically fixed on the top surface of the lifting frame, and the output end of the upper hydraulic rod is fixed on the top surface of the hole frame.

[0007] As a preferred embodiment, multiple limiting strips are vertically fixed on both sides of the lower mold core, and a stud is vertically provided on the bottom surface of the lower mold core. A rotating seat is rotatably connected to the top of the stud, and the rotating seat is fixed on the bottom surface of the lower mold core.

[0008] As a preferred option, multiple sliding grooves are provided horizontally and vertically on the vertical end face of the limiting plate, and the multiple sliding grooves correspond one-to-one with the multiple limiting strips on the lower mold core for sliding assembly.

[0009] As a preferred option, multiple screw cylinders are vertically fixed on the carriage, and the screw cylinders are threadedly assembled and connected to the studs.

[0010] As a preferred embodiment, one end of the hole frame is fixed with a fixing seat, and the fixing seat is horizontally fixed with bolts.

[0011] As a preferred embodiment, a rod is horizontally mounted on the hole frame, and a through hole is horizontally opened at one end of the rod. The through hole on the rod is inserted into a bolt on the fixing seat, and a nut is threaded onto the bolt on the fixing seat.

[0012] As a preferred embodiment, a hole seat is fixed on the top surface of the upper mold core, and the hole seat on the upper mold core is slidably inserted into the rod frame.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: In use, according to the processing requirements of electric vehicle shells, select appropriate lower mold cores of suitable shape and assemble them horizontally and sequentially on the top surface of the slide. Then, start the extension of the lower hydraulic rod to push the slide vertically upward on the mold frame, causing multiple lower mold cores to press against and assemble on the top of the limiting plate. Then, select appropriate upper mold cores of suitable shape according to the multiple lower mold cores and assemble them on the bottom surface of the hole frame. Then, in use, add molten plastic, start the extension of the upper hydraulic rod on the rod frame, push the upper mold core into the lower mold core, and complete the molding process of the plastic part. Thus, according to the actual processing requirements of electric vehicle shells, select appropriate lower mold cores of suitable shape for assembly. The mold only needs to replace the appropriate upper mold core and lower mold core, and there is no need to process the entire mold with different external structures. This reduces the cost of processing different mold cavities for different electric vehicle shells. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is an exploded structural diagram of the present invention;

[0016] Figure 3 This is a schematic diagram of the mold frame in its disassembled state in an embodiment of this utility model;

[0017] Figure 4 This is a schematic diagram of the lower mold core in an exploded state in an embodiment of this utility model;

[0018] Figure 5 This is a schematic diagram of the mold assembly in the disassembled state in an embodiment of this utility model.

[0019] In the diagram: 1. Mold frame; 11. Limiting plate; 111. Slide groove; 12. Lower hydraulic rod; 2. Lower mold core; 21. Limiting strip; 22. Slide carriage; 23. Screw barrel; 24. Screw stud; 25. Rotary seat; 3. Lifting frame; 31. Upper hydraulic rod; 4. Mold closing component; 41. Hole frame; 42. Upper mold core; 421. Hole seat; 43. Fixed seat; 44. Nut; 45. Rod frame. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present utility model or its application or use. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0021] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0022] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps described in these embodiments do not limit the scope of this invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0023] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours of each component itself.

[0024] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0025] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.

[0026] like Figures 1 to 5As shown, an electric vehicle shell molding die includes a mold frame 1, a lower mold core 2, a lifting frame 3, and a mold assembly 4. Two limiting plates 11 are symmetrically and horizontally fixed to the top of the mold frame 1, and multiple lower mold cores 2 are horizontally assembled between the two limiting plates 11. A slide 22 is horizontally arranged below the mold frame 1, and the slide 22 is vertically slidably assembled on the mold frame 1. The lower mold cores 2 are detachably assembled on the top surface of the slide 22. The lifting frame 3 is vertically fixed to the top surface of the two limiting plates 11. Above, a mold assembly 4 is vertically slidably assembled on the lifting frame 3. The mold assembly 4 includes a hole frame 41, which is vertically slidably assembled on the lifting frame 3. Multiple upper mold cores 42 are vertically inserted into the bottom surface of the hole frame 41, and the multiple upper mold cores 42 correspond one-to-one with multiple lower mold cores 2. A lower hydraulic rod 12 is vertically fixed on the bottom surface of the mold frame 1, and the output end of the lower hydraulic rod 12 is fixed on the bottom surface of the slide 22. An upper hydraulic rod 3 is vertically fixed on the top surface of the lifting frame 3. 1. The output end of the upper hydraulic rod 31 is fixed on the top surface of the hole frame 41. During use, according to the processing requirements of the electric vehicle shell, the lower mold core 2 of a suitable shape is selected and assembled horizontally on the top surface of the slide 22. Then, the lower hydraulic rod 12 is activated to extend, pushing the slide 22 to move vertically upward on the mold frame 1, causing multiple lower mold cores 2 to press against the top of the limit plate 11. Then, according to the multiple lower mold cores 2, the upper mold core 42 of a suitable shape is selected and assembled on the bottom surface of the hole frame 41. Then, molten plastic is added, the upper hydraulic rod 31 on the rod frame 3 is activated to extend, pushing the upper mold core 42 to insert into the lower mold core 2, completing the molding process of the plastic part. Thus, according to the actual processing requirements of the electric vehicle shell, the lower mold core 2 of a suitable shape is selected for assembly. The mold only needs to replace the appropriate upper mold core 42 and lower mold core 2, without the need to process the entire mold with different external structures, reducing the cost of processing different mold cavities for different electric vehicle shells.

[0027] In one embodiment, such as Figure 3 and 4 As shown, multiple limiting strips 21 are vertically fixed on both sides of the lower mold core 2, and studs 24 are vertically arranged on the bottom surface of the lower mold core 2. The top of the studs 24 is rotatably connected to a rotating seat 25, and the rotating seat 25 is fixed on the bottom surface of the lower mold core 2. Multiple sliding grooves 111 are horizontally and vertically opened on the vertical end face of the limiting plate 11, and the multiple sliding grooves 111 correspond one-to-one with the multiple limiting strips 21 on the lower mold core 2 and are slidably assembled. Multiple screws are vertically fixed through the slide 22. The cylinder 23 and the screw cylinder 23 are threadedly connected to the stud 24. During use, different lower mold cores 2 are arranged horizontally and sequentially above the slide 22. Then, the stud 24 on the bottom surface of the lower mold core 2 is rotated and threadedly assembled into the screw cylinder 23 of the slide 22, which facilitates the vertical installation of multiple lower mold cores 2 arranged horizontally and sequentially above the slide 22. The limiting strip 21 on the lower mold core 2 and the sliding groove 111 on the limiting plate 11 are slidably assembled, which improves the assembly effectiveness of the lower mold core 2 and the limiting plate 11.

[0028] In one embodiment, such as Figure 2 and 5 As shown, a fixing seat 43 is fixed to one end of the hole frame 41, and a bolt is horizontally fixed on the fixing seat 43. A rod frame 45 is horizontally arranged on the hole frame 41, and a through hole is horizontally opened at one end of the rod frame 45. The through hole on the rod frame 45 is inserted into the bolt on the fixing seat 43, and a nut 44 is threaded onto the bolt on the fixing seat 43. A hole seat 421 is fixed on the top surface of the upper mold core 42, and the hole seat 421 on the upper mold core 42 is slidably inserted into the rod frame 45. In use, the rod frame 45 slides through the hole seat 421 on the top surface of the upper mold core 42, and then the rod frame 45 is inserted into the bolt on the fixing seat 43. The nut 44 is threaded onto the bolt on the fixing seat 43 to ensure the stability of locking the upper mold core 42.

[0029] In this embodiment, according to the processing requirements of the electric vehicle shell, lower mold cores 2 of appropriate shape are selected and horizontally assembled on the top surface of the slide 22. Different lower mold cores 2 are horizontally arranged on the slide 22. Then, the studs 24 on the bottom surface of the lower mold cores 2 are screwed into the screw cylinder 23 of the slide 22, which facilitates the vertical installation of multiple lower mold cores 2 horizontally arranged on the slide 22. The limiting strips 21 on the lower mold cores 2 are slidably assembled with the sliding grooves 111 on the limiting plate 11. Then, the lower hydraulic rod 12 is activated to extend, pushing the slide 22 to move vertically upward on the mold frame 1, causing multiple lower mold cores 2 to press against the top of the limiting plate 11. Then, according to the multiple lower mold cores 2, an upper mold core 42 of appropriate shape is selected and assembled on the bottom surface of the hole frame 41. Then, molten plastic is added, and the upper hydraulic rod 31 on the rod frame 3 is activated to extend, pushing the upper mold core 42 to insert into the lower mold core 2, completing the molding process of the plastic part. Thus, according to the actual processing requirements of the electric vehicle shell, a lower mold core 2 of appropriate shape is selected for assembly.

[0030] The above are preferred embodiments of this utility model. Those skilled in the art can make changes and modifications to the above embodiments. Therefore, this utility model is not limited to the specific embodiments described above. Any obvious improvements, substitutions or modifications made by those skilled in the art based on this utility model shall fall within the protection scope of this utility model.

Claims

1. A molding die for an electric vehicle shell, characterized in that, The system includes a mold frame (1), a lower mold core (2), a lifting frame (3), and a mold assembly (4). Two limiting plates (11) are symmetrically and horizontally fixed at the top of the mold frame (1), and multiple lower mold cores (2) are horizontally assembled between the two limiting plates (11). A slide (22) is horizontally arranged below the mold frame (1), and the slide (22) is vertically slidably assembled on the mold frame (1). The lower mold cores (2) are detachably assembled on the top surface of the slide (22). The lifting frame (3) is vertically fixed on the top surface of the two limiting plates (11), and the mold assembly is vertically slidably assembled on the lifting frame (3). (4) The mold assembly (4) includes a hole frame (41), which is vertically slidably assembled on the lifting frame (3). Multiple upper mold cores (42) are vertically inserted on the bottom surface of the hole frame (41), and the multiple upper mold cores (42) correspond to and cooperate with multiple lower mold cores (2). A lower hydraulic rod (12) is vertically fixed on the bottom surface of the mold frame (1), and the output end of the lower hydraulic rod (12) is fixed on the bottom surface of the slide (22). An upper hydraulic rod (31) is vertically fixed on the top surface of the lifting frame (3), and the output end of the upper hydraulic rod (31) is fixed on the top surface of the hole frame (41).

2. The electric vehicle shell forming mold according to claim 1, characterized in that: The lower mold core (2) has multiple limiting strips (21) vertically fixed on both sides, and a stud (24) is vertically provided on the bottom surface of the lower mold core (2), and a rotating seat (25) is rotatably connected to the top of the stud (24), and the rotating seat (25) is fixed on the bottom surface of the lower mold core (2).

3. The electric vehicle shell molding die according to claim 2, characterized in that: The vertical end face of the limiting plate (11) is provided with multiple sliding grooves (111) in a horizontal and vertical manner, and the multiple sliding grooves (111) correspond one-to-one with the multiple limiting strips (21) on the lower mold core (2) and are slidably assembled.

4. The electric vehicle shell molding die according to claim 2, characterized in that: Multiple screw cylinders (23) are vertically fixed on the slide (22), and the screw cylinders (23) are threadedly connected to the studs (24).

5. The electric vehicle shell molding die according to claim 1, characterized in that: One end of the hole frame (41) is fixed with a fixing seat (43), and bolts are horizontally fixed on the fixing seat (43).

6. The electric vehicle shell molding die according to claim 4, characterized in that: A rod (45) is horizontally arranged on the hole frame (41), and a through hole is horizontally opened at one end of the rod (45). The through hole on the rod (45) is inserted into the bolt on the fixing seat (43), and a nut (44) is threaded on the bolt on the fixing seat (43).

7. The electric vehicle shell molding die according to claim 6, characterized in that: A hole seat (421) is fixed on the top surface of the upper mold core (42), and the hole seat (421) on the upper mold core (42) is slidably inserted into the rod frame (45).