Oil-containing sludge treatment device
By mixing sludge, demulsifier, and flocculant in a crusher and aerating them in an aeration tank, the problem of removing oily substances from sludge in existing technologies is solved, and efficient separation of oily substances is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHENGDU HUILI ENVIRONMENTAL PROTECTION TECH CO LTD
- Filing Date
- 2025-07-03
- Publication Date
- 2026-06-09
AI Technical Summary
Existing sludge treatment equipment cannot effectively remove oily substances from sludge.
An oily sludge treatment device was designed. The oily sludge, water, demulsifier and flocculant are mixed by a crusher and mixer. Then, the mixture is aerated in an aeration tank and the oily flocculants are aggregated by the flocculant. Finally, the oily substances are separated by a screen device.
This method effectively separates oily substances from sludge, ensuring that the oil-water interface membrane is destroyed and the aggregated flocs float to the surface, where they are pumped away by a sludge pump, thus completing the separation of oily substances.
Smart Images

Figure CN224337452U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of sludge treatment equipment, and in particular to an oily sludge treatment device. Background Technology
[0002] Sludge treatment equipment is a mechanical device used for centralized treatment of sewage sludge. It mainly achieves sludge dewatering, drying, and resource utilization through physical methods. This type of equipment includes core components such as sludge scrapers, filter crushers, and sludge dryers, and is widely used in urban sewage treatment, organic waste digestion, and other fields.
[0003] The existing sludge treatment devices have the following problems:
[0004] 1. It cannot remove the oily substances contained in the sludge to the greatest extent.
[0005] Therefore, it is necessary to develop an oily sludge treatment device to solve the above problems. Utility Model Content
[0006] The purpose of this invention is to design an oily sludge treatment device to solve the above-mentioned problems.
[0007] This utility model achieves the above objectives through the following technical solutions:
[0008] Oily sludge treatment equipment, including:
[0009] Crushing and mixing machine; The top of the crushing and mixing machine shell is equipped with a sludge inlet and an auxiliary material inlet. Water, demulsifier, and flocculant are injected into the shell through the auxiliary material inlet, and oily sludge is injected into the shell through the sludge inlet.
[0010] First connecting pipe; the upper end of the first connecting pipe is connected to the bottom of the housing;
[0011] First sludge pump; the lower end of the first connecting pipe is connected to the inlet of the first sludge pump;
[0012] Hose; the outlet of the first sludge pump is connected to the first end of the hose;
[0013] Aeration tank; both sides of the aeration tank along its length are provided with first chutes, and a row of connection ports is provided on the upper side of one side wall of the aeration tank. Each connection port is connected to a second connection pipe, and multiple second connection pipes are connected to the inlet of the second sludge pump.
[0014] First carriage; the first carriage is slidably placed in the first slide groove;
[0015] A screen device for screening flocculants; the screen device is installed at the lower end of the first slide and is partially placed below the water surface of the aeration tank.
[0016] The second slide is provided with a second chute along the width of the aeration tank on the first slide, and the second slide is slidably placed in the second chute; the second slide is provided with a fixing hole, and the second end of the hose is fixed in the fixing hole and placed on the water surface of the aeration tank; the length of the hose is set so that it can be stretched to both ends of the length direction of the aeration tank.
[0017] The beneficial effects of this utility model are as follows:
[0018] In this application, a crusher and mixer are used to mix and stir the injected oily sludge, water, demulsifier, and flocculant, so that the oily substances attached to the particles in the sludge can fully contact and react with the demulsifier and flocculant. After that, the whole thing is sent into the aeration tank for aeration, so that the flocculent material that has been broken by the demulsifier and then aggregated by the flocculant floats to the surface. Then, it is screened and collected by a screen device and pumped away by a sludge pump to complete the separation of oily substances in the sludge. In addition, the use of a first slide and a second slide can achieve uniform distribution of the sludge output from the crusher and mixer into the aeration tank, further ensuring that the oily substances in the sludge entering the aeration tank are uniformly removed. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this application;
[0020] Figure 2 This is a schematic diagram of the aeration tank in this application;
[0021] Figure 3 This is a schematic diagram of the screen device in this application;
[0022] Figure 4 This is a schematic diagram of the aeration pipe in this application;
[0023] Figure 5 This is a schematic diagram of the installation structure of the first stirring rod and the second stirring rod in this application.
[0024] Legend: 1. Shell, 2. Motor, 3. Sludge inlet, 4. Auxiliary material inlet, 5. First connecting pipe, 6. Valve, 7. First sludge pump, 8. Mounting frame, 9. Hose, 10. Aeration tank, 11. First slide, 12. Second slide, 13. Aerator, 14. Aeration pipe, 15. Second connecting pipe, 16. Second sludge pump, 17. Connecting shaft, 18. First stirring rod, 19. Second stirring rod, 20. Connection port, 21. First chute, 22. First screen, 23. Screen device, 24. Fixing hole, 25. Second chute, 26. Pull ring, 27. Upper sliding plate, 28. Lower sliding plate, 29. Mounting plate, 30. Support leg, 31. Roller, 32. Connecting rod, 33. Second screen. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0026] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0027] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0028] In the description of this utility model, it should be understood that the terms "upper", "lower", "inner", "outer", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the utility model product is usually placed in during use, or the orientation or positional relationship that is commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0029] Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.
[0030] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, terms such as "set" and "connection" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0031] The specific embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0032] like Figure 1-3 As shown, the oily sludge treatment device includes:
[0033] Crushing and mixing machine; The top of the shell 1 of the crushing and mixing machine is provided with a sludge inlet 3 and an auxiliary material inlet 4. Water, demulsifier and flocculant are injected into the shell 1 through the auxiliary material inlet 4, and oily sludge is injected into the shell 1 through the sludge inlet 3.
[0034] First connecting pipe 5; the upper end of the first connecting pipe 5 is connected to the bottom of the housing 1;
[0035] First sludge pump 7; the lower end of the first connecting pipe 5 is connected to the inlet of the first sludge pump 7;
[0036] Hose 9; The outlet of the first sludge pump 7 is connected to the first end of hose 9;
[0037] Aeration tank 10; both sides of the aeration tank 10 along its length are provided with first chutes 21, and a row of connection ports 20 is provided on the upper side of one side wall of the aeration tank 10. Each connection port 20 is connected to a second connection pipe 15, and multiple second connection pipes 15 are connected to the inlet of the second sludge pump 16.
[0038] First slide 11; the first slide 11 is slidably placed in the first slide groove 21;
[0039] Screening device 23 for screening flocculants; screening device 23 is installed at the lower end of the first slide 11 and is partially placed below the water surface of the aeration tank 10.
[0040] The second slide 12; the first slide 11 has a second chute 25 along the width direction of the aeration tank 10, and the second slide 12 is slidably placed in the second chute 25; the second slide 12 has a fixing hole 24, the second end of the hose 9 is fixed in the fixing hole 24, and the second end of the hose 9 is placed on the water surface of the aeration tank 10; the length of the hose 9 is set so that it can be stretched to both ends of the length direction of the aeration tank 10.
[0041] like Figure 1 As shown, the oily sludge treatment device also includes a mounting frame 8, a first sludge pump 7 is mounted on the mounting frame 8, the mounting frame 8 is placed above the aeration tank 10, and a crushing and mixing machine is placed above the mounting frame 8.
[0042] like Figure 1-3 As shown, a valve 6 is installed on the first connecting pipe 5.
[0043] like Figure 1 and 5As shown, the crushing and mixing machine includes a motor 2, a connecting shaft 17, multiple first stirring rods 18, and multiple second stirring rods 19. The motor 2 is installed at the top center of the housing 1. The rotating shaft of the motor 2 passes downward through the housing 1. The lower end of the rotating shaft is connected to the upper end of the connecting shaft 17. The multiple first stirring rods 18 and multiple second stirring rods 19 are all installed on the connecting shaft 17. The first stirring rods 18 and the second stirring rods 19 are alternately distributed along the length of the connecting shaft 17. The first stirring rods 18 and the second stirring rods 19 are perpendicular to each other.
[0044] like Figure 3 As shown, the first slide 11 includes a mounting plate 29, four legs 30, and four rollers 31. The four legs 30 are mounted on the lower end of the mounting plate 29 and are arranged in a cuboid shape. The four rollers 31 are respectively mounted on the lower end of the four legs 30. Two rollers 31 are rotatably placed in each first slide groove 21. The rolling direction of the rollers 31 is along the length direction of the first slide groove 21. The second slide groove 25 is opened on the mounting plate 29 and is a through groove.
[0045] like Figure 2 As shown, the width of the support leg 30 is slightly smaller than the width of the first slide groove 21. The purpose of this arrangement is to ensure that the cooperation between the support leg 30 and the first slide groove 21 serves to guide the movement of the first carriage 11.
[0046] like Figure 3 As shown, the screen device 23 includes a first screen 22, a second screen 33, and multiple connecting rods 32. The upper ends of the multiple connecting rods 32 are connected to the bottom of the mounting plate 29, and the lower ends of the multiple connecting rods 32 are connected to the upper ends of the second screen 33. The lower ends of the second screen 33 are connected to the first end of the first screen 22. The first screen 22 is set horizontally, and the second screen 33 is perpendicular to the first screen 22. The widths of both the second screen 33 and the first screen 22 are slightly smaller than the internal width of the aeration tank 10. The setting height of the first screen 22 is lower than the bottom height of the connection port 20.
[0047] like Figure 3 As shown, the second slide 12 includes an upper slide plate 27 and a lower slide plate 28. The width of the lower slide plate 28 is slightly smaller than the width of the second slide groove 25, and the width of the upper slide plate 27 is greater than the width of the second slide groove 25. The upper slide plate 27 is connected to the top of the lower slide plate 28. The lower slide plate 28 is slidably placed in the second slide groove 25, and the upper slide plate 27 is slidably placed on the mounting plate 29. The fixing hole 24 is set vertically through the upper slide plate 27 and the lower slide plate 28.
[0048] like Figure 2 and 3 As shown, a pull ring 26 is provided on each of the two long side walls of the mounting plate 29.
[0049] like Figure 1 and 2As shown, multiple aeration pipes 14 are laid at the bottom of the aeration tank 10, and the portions of the multiple aeration pipes 14 that extend out of the side wall of the aeration tank 10 are connected to the aerator 13.
[0050] Working principle:
[0051] During operation, water, demulsifier, and flocculant are injected into the housing 1 through the auxiliary material inlet 4. The valve 6 on the first connecting pipe 5 is closed. Oily sludge enters the housing 1 through the sludge inlet 3. The motor 2 is started, and the motor 2 rotates. The shaft of the motor 2 drives the connecting shaft 17 to rotate. The rotation of the connecting shaft 17 drives the first stirring rod 18 and the second stirring rod 19 to rotate, which fully stirs and mixes the water, demulsifier, flocculant, and oily sludge in the housing 1. After the demulsifier breaks down the oil-water interface film, it is then aggregated into oily flocs by the flocculant. Afterwards, valve 6 is opened, and the first sludge pump 7 operates to extract the mixture from the casing 1, which has then passed through the first connecting pipe 5 and the hose 9 before being distributed into the aeration tank 10. The first slide 11 is initially placed at the leftmost end of the aeration tank 10. The distribution of material at the second end of the hose 9 can be assisted by a material distributor. During distribution, the material distributor controls the second end of the hose 9 to move from the first end to the second end of the second slide 25 under the action of the second slide 12, distributing the material evenly. After the material distribution in the width direction of the aeration tank 10 is completed, the pull rope is connected to the right side. The pull ring 26 connects to the first slide 11, which can be pulled to the right along the first slide groove 21 to the next fabric placement position. When the first slide 11 is pulled, the roller 31 slides within the first slide groove 21. Then, under the action of the second slide 12, the second end of the fabric distribution machine control hose 9 moves from the second end of the second slide groove 25 to the first end for uniform fabric distribution. By repeating the above operation, the uniform fabric distribution within the aeration tank 10 is completed. After the fabric distribution is completed, a pull rope is connected to the pull ring 26 on the left side to pull the first slide 11 to the next position. On the far left; at this time, the aerator 13 is working and aeration is carried out through the aeration pipe 14. After a certain period of time, flocculent oily substances are generated under the water surface of the aeration pipe 14. At this time, the pull rope is connected to the pull ring 26 on the right side, and then slowly pulled until the first slide 11 reaches the far right. At this time, the flocculent oily substances are gathered together by the first screen 22 and the second screen 33. At this time, the second sludge pump 16 works to extract the flocculent oily substances through multiple second connecting pipes 15, and finally completes the separation of oily substances in the sludge.
[0052] The above are merely preferred embodiments of this utility model. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model.
Claims
1. An oily sludge treatment device, characterized in that, include: Crushing and mixing machine; The top of the crusher and mixer shell is equipped with a sludge inlet and an auxiliary material inlet. Water, demulsifier, and flocculant are injected into the shell through the auxiliary material inlet, while oily sludge is injected into the shell through the sludge inlet. First connecting pipe; the upper end of the first connecting pipe is connected to the bottom of the housing; First sludge pump; the lower end of the first connecting pipe is connected to the inlet of the first sludge pump; Hose; the outlet of the first sludge pump is connected to the first end of the hose; Aeration tank; both sides of the aeration tank along its length are provided with first chutes, and a row of connection ports is provided on the upper side of one side wall of the aeration tank. Each connection port is connected to a second connection pipe, and multiple second connection pipes are connected to the inlet of the second sludge pump. First carriage; the first carriage is slidably placed in the first slide groove; A screen device for screening flocculants; the screen device is installed at the lower end of the first slide and is partially placed below the water surface of the aeration tank. The second slide is provided with a second chute along the width of the aeration tank on the first slide, and the second slide is slidably placed in the second chute; the second slide is provided with a fixing hole, and the second end of the hose is fixed in the fixing hole and placed on the water surface of the aeration tank; the length of the hose is set so that it can be stretched to both ends of the length direction of the aeration tank.
2. The oily sludge treatment device according to claim 1, characterized in that, The oily sludge treatment device also includes a mounting frame, on which a first sludge pump is mounted. The mounting frame is positioned above the aeration tank, and a crushing and mixing machine is positioned above the mounting frame.
3. The oily sludge treatment device according to claim 1, characterized in that, A valve is installed on the first connecting pipe.
4. The oily sludge treatment device according to claim 1, characterized in that, The crushing and mixing machine includes a motor, a connecting shaft, multiple first stirring rods, and multiple second stirring rods. The motor is installed at the top center of the housing, and the motor shaft passes downward through the housing. The lower end of the motor shaft is connected to the upper end of the connecting shaft. The multiple first stirring rods and multiple second stirring rods are all installed on the connecting shaft. The first stirring rods and second stirring rods are alternately distributed along the length of the connecting shaft, and the first stirring rods and second stirring rods are perpendicular to each other.
5. The oily sludge treatment device according to claim 1, characterized in that, The first slide includes a mounting plate, four legs, and four rollers. The four legs are mounted on the lower end of the mounting plate and form a cuboid shape. The four rollers are respectively mounted on the lower end of the four legs. Two rollers can be placed in each first slide groove, and the rolling direction of the rollers is along the length of the first slide groove. The second slide groove is opened on the mounting plate and is a through groove.
6. The oily sludge treatment device according to claim 5, characterized in that, The width of the support leg is slightly smaller than the width of the first groove.
7. The oily sludge treatment device according to claim 5, characterized in that, The screen device includes a first screen, a second screen, and multiple connecting rods. The upper ends of the multiple connecting rods are connected to the bottom of the mounting plate, and the lower ends of the multiple connecting rods are connected to the upper end of the second screen. The lower end of the second screen is connected to the first end of the first screen. The first screen is set horizontally, and the second screen is perpendicular to the first screen. The width of both the second screen and the first screen is slightly smaller than the internal width of the aeration tank. The height of the first screen is lower than the bottom height of the connection port.
8. The oily sludge treatment device according to claim 5, characterized in that, The second slide includes an upper slide plate and a lower slide plate. The width of the lower slide plate is slightly smaller than the width of the second slide groove, and the width of the upper slide plate is greater than the width of the second slide groove. The top of the upper slide plate and the lower slide plate are connected. The lower slide plate is slidably placed in the second slide groove, and the upper slide plate is slidably placed on the mounting plate. Fixing holes are set vertically through the upper slide plate and the lower slide plate.
9. The oily sludge treatment device according to claim 5, characterized in that, A pull ring is provided on each of the two long side walls of the mounting plate.
10. The oily sludge treatment device according to claim 1, characterized in that, Multiple aeration pipes are laid at the bottom of the aeration tank, and the parts of the multiple aeration pipes that extend out of the side wall of the aeration tank are connected to the aerator.