Garment module sewing apparatus

Abstract

This utility model discloses a garment modular component sewing device, including an operating table, a sewing assembly, a template assembly, and a control module. A left and right loading station are arranged opposite each other on the front side of the operating table, and the sewing assembly is located on the rear side. Template assemblies are respectively installed on the left and right loading stations. Each template assembly includes a connecting plate, a template mechanism, and a pressing and flattening mechanism. The template mechanism includes a pressure plate, a cover plate, and a cover plate flipping driver. A front-to-back driving mechanism is provided between the connecting plate and the operating table, and the surface of the connecting plate is connected to the pressure plate. One end of the pressure plate is rotatably hinged to the cover plate via a rotating shaft. The driving end of the cover plate flipping driver is connected to the rotating shaft. The pressing and flattening mechanism is connected to the connecting plate. In this utility model, the operator focuses on loading and unloading the garments and modular components. During the sewing process, the flattening of the garments, the fixing, transfer, and sewing of the garments and modular components are automatically completed, achieving continuous, efficient, and reliable sewing and ensuring sewing quality.

Description

Technical Field

[0001] This utility model relates to the field of garment processing technology, and in particular to a garment module sewing device. Background Technology

[0002] To enhance the individuality, design, and aesthetics of clothing, modular components such as pockets or decorative pieces are sewn into specific areas of the garment.

[0003] However, in the existing technology, the modular parts are sewn by manually placing the garment and the modular parts on the sewing station, and then manually positioning them and controlling the sewing machine head to sew them. The positioning and control during the sewing process need to be done manually, which can easily lead to situations where the garment is not flattened or the positioning is inaccurate, thus affecting the sewing quality.

[0004] Furthermore, the sewing machine head needs to wait until the sewn garment is unloaded, then manually reload and reposition it before it can start sewing again, resulting in low sewing efficiency.

[0005] Therefore, by developing a garment module sewing device, a dual-station sewing structure design is adopted. The operator focuses on feeding and unloading the garment and module. During the sewing process, the flattening of the garment, the fixing, transfer and sewing of the garment and module are completed automatically, realizing continuous, efficient and reliable sewing and ensuring sewing quality. Utility Model Content

[0006] To solve the above problems, the technical solution adopted by this utility model is as follows:

[0007] A garment modular sewing device includes an operating table, a sewing assembly, a template assembly, and a control module, characterized in that:

[0008] The front side of the control panel has a left loading station and a right loading station facing each other, and the rear side has a sewing assembly.

[0009] Template components are respectively installed on the left upper material station and the right upper material station;

[0010] The template assembly includes a connecting plate, a template mechanism, and a pressing and flattening mechanism;

[0011] The template mechanism includes a pressure plate, a cover plate, and a cover plate flipping driver;

[0012] A front and rear drive mechanism is provided between the connecting plate and the operating table, and the surface of the connecting plate is connected to the pressure plate.

[0013] One end of the pressure plate is rotatably hinged to the cover plate via a rotating shaft;

[0014] The cover plate flipping driver is connected to the connecting plate, and the driving end is connected to the rotating shaft, which is used to drive the cover plate to rotate relative to the pressure plate with the rotating shaft as the center;

[0015] The pressing and flattening mechanism is connected to the connecting plate and is used to fix and flatten the clothing placed on the pressing plate;

[0016] The sewing assembly includes a sewing machine head and a left and right drive mechanism;

[0017] The sewing machine head is connected to the operating table via left and right drive mechanisms;

[0018] The control module is electrically connected to the sewing assembly, the cover plate flipping driver, the pressing and flattening mechanism, and the front and rear drive mechanisms.

[0019] Preferably, the pressing and flattening mechanism includes a pressing plate, a pressing driver, a flattening plate, a pull-down driver, and a flattening movement driver;

[0020] The pressing plate and the unfolding plate are located above the end where the pressing plate and the cover plate are rotatably hinged. The two ends of the pressing plate are connected to the driving end of the pressing driver. The pressing driver is fixedly connected to the connecting plate.

[0021] Both ends of the unfolding plate are connected to the unfolding movement driver via a pull-down driver;

[0022] The drive end of the flattening motion driver is connected to the pull-down driver, and the drive end of the pull-down driver is connected to the flattening plate.

[0023] Preferably, the cover plate includes a rotating hinge section and a cover plate section;

[0024] The cover plate segment is connected to the cover plate segment via an arched segment;

[0025] When the cover is closed, the clamping plate is located in the clearance space formed between the arched section and the pressure plate.

[0026] Preferably, safety light curtains are provided on the front side of both the left and right loading stations;

[0027] The template component also includes a first start button and a second start button disposed on the control panel;

[0028] The first start button is used to control the action of the pressing and flattening mechanism, and the second start button is used to control the cover plate flipping driver and the front and rear drive mechanisms to act sequentially.

[0029] Preferably, the front and rear drive mechanism is a linear slide module;

[0030] Contact sensors are respectively installed at the front and rear ends of the front and rear drive mechanisms.

[0031] Preferably, the cover plate flipping driver is a permanent magnet synchronous servo motor.

[0032] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0033] This utility model adopts a dual-station sewing structure design, where the operator focuses on feeding and unloading the garments and modular components. During the sewing process, the flattening of the garments, the fixing, transfer, and sewing of the garments and modular components are completed automatically, achieving continuous, efficient, and highly reliable sewing and ensuring sewing quality. Attached Figure Description

[0034] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0035] Figure 2 This is a three-dimensional structural diagram of the template component in this utility model;

[0036] Figure 3 This is a three-dimensional structural diagram of the template component in this utility model (with the cover plate closed);

[0037] The components include: 1. Operating table; 2. Sewing assembly; 3. Template assembly; 4. Connecting plate; 5. Template mechanism; 6. Pressing and flattening mechanism; 7. Front and rear drive mechanism; 8. Safety light curtain; 9. First start button; 10. Second start button; 11. Contact sensor; 21. Sewing machine head; 22. Left and right drive mechanism; 51. Pressure plate; 52. Cover plate; 53. Cover plate flipping driver; 61. Pressing plate; 62. Flattening plate; 63. Pull-down driver; 64. Flattening movement driver; 65. Rotating hinge section; 521. Cover plate section; 522. Arched section; 523. Left loading station; 10. Right loading station. Detailed Implementation

[0038] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0039] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component. The terms "vertical," "horizontal," "left," "right," "up," "down," "front," "back," and similar expressions used in this document are for illustrative purposes only.

[0040] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0041] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments:

[0042] like Figures 1-3 As shown, a garment modular sewing device includes an operating table 1, a sewing assembly 2, a template assembly 3, and a control module (not shown in the figure), characterized in that:

[0043] The front side of the operating table 1 is provided with a left loading station 10 and a right loading station 20 facing each other, and the rear side is provided with a sewing assembly 2.

[0044] Template components 3 are respectively provided on the left upper material station 10 and the right upper material station 20;

[0045] The template assembly 3 includes a connecting plate 4, a template mechanism 5, and a pressing and flattening mechanism 6;

[0046] The template mechanism 5 includes a pressure plate 51, a cover plate 52, and a cover plate flipping driver 53;

[0047] A front and rear drive mechanism 7 is provided between the connecting plate 4 and the operating table 1, and the surface of the connecting plate 4 is connected to the pressure plate 51.

[0048] One end of the pressure plate 51 is rotatably hinged to the cover plate 52 via a rotating shaft;

[0049] The cover plate flipping driver 53 is connected to the connecting plate 4, and the driving end is connected to the rotating shaft, which is used to drive the cover plate 52 to rotate relative to the pressure plate 51 with the rotating shaft as the center;

[0050] The pressing and flattening mechanism 6 is connected to the connecting plate 4 and is used to fix and flatten the clothing (not shown in the figure) placed on the pressure plate 51.

[0051] The sewing assembly 2 includes a sewing machine head 21 and a left and right drive mechanism 22;

[0052] The sewing machine head 21 is connected to the operating table 1 via a left and right drive mechanism 22;

[0053] The control module is electrically connected to the sewing assembly 2, the cover plate flipping driver 53, the pressing and flattening mechanism 6, and the front and rear drive mechanism 7.

[0054] In this embodiment, the sewing process is as follows:

[0055] Step 1 (Clothing loading and positioning): During loading (with cover plate 52 in the open state), the operator places the clothing on the position set by the pressure plate 51 of the upper right loading station 20;

[0056] Step 2 (Clothing Fixing, Flattening, and Module Loading): The control module senses when the operator moves away from the pressure plate 51 or the operator starts the mechanism via a button, causing the pressing and flattening mechanism 6 to move, fixing and flattening the clothing; then the operator places the module into the designated position on the clothing.

[0057] Step 3 (Covering Clothes and Modules): After fixing and flattening, the control module controls the cover plate flipping driver 53 to rotate and close the cover plate 52, fixing the positioned clothes and module to prevent misalignment during sewing; the cover plate 52 has a sewing clearance opening.

[0058] Step 4 (Transfer and Sewing); Then the control module controls the front and rear drive mechanism 7 of the upper right material station 20 to move the template assembly 3 towards the sewing assembly 2. After it is in place, the sewing machine head 21 automatically sews the clothing and module parts on the template assembly 3 according to the set stitch trajectory.

[0059] At the same time, workers place other clothing and modular parts on template component 3 at the upper left material station 10 according to steps one, two and three above;

[0060] Step 5 (Material Unloading): After sewing is completed, the front and rear drive mechanism 7 of the upper right material station 20 drives the template assembly 3 to reset. After resetting, the cover plate flipping driver 53 drives in the opposite direction to open the cover plate 52. At the same time, the pressing and flattening mechanism 6 resets, releasing the pressing and fixing of the garment. Then, the sewn workpiece is manually removed, and the next garment and module are placed, fixed and flattened according to the above steps one, two and three.

[0061] At the same time, when the template assembly 3 of the upper right material station 20 is reset to the position, the front and rear drive mechanism 7 of the upper left material station 10 drives the template assembly 3 to the sewing assembly 2, and the left and right drive mechanism 22 drives the sewing machine head 21 to the left side to sew.

[0062] Then, repeat the above steps with the two template components 3 and the sewing component 2 to complete the sewing of the garment and the module parts.

[0063] The above structure adopts a dual-station sewing structure design. The operator focuses on feeding and unloading the garments and modular components. During the sewing process, the flattening of the garments, the fixing, transfer and sewing of the garments and modular components are completed automatically, realizing continuous, efficient and reliable sewing and ensuring sewing quality.

[0064] In this embodiment, the structure and working principle of the sewing machine head 21 are conventional technologies in the field and will not be described in detail here.

[0065] In this embodiment, the left and right drive mechanism 22 is a linear slide module.

[0066] Furthermore, such as Figure 1 , 2 As shown in Figure 3, the pressing and flattening mechanism 6 includes a pressing plate 61, a pressing driver 62, a flattening plate 63, a pull-down driver 64, and a flattening movement driver 65;

[0067] The clamping plate 61 and the unfolding plate 63 are located above the end of the clamping plate 51 and the cover plate 52 that are rotatably hinged. The two ends of the clamping plate 61 are connected to the driving end of the clamping driver 62. The clamping driver 62 is fixedly connected to the connecting plate 4.

[0068] The two ends of the unfolding plate 63 are respectively connected to the unfolding movement driver 65 via the pull-down driver 64;

[0069] The drive end of the flattening motion driver 65 is connected to the pull-down driver 64, and the drive end of the pull-down driver 64 is connected to the flattening plate 63.

[0070] In this embodiment, when the garment is placed on the pressure plate 51 with one end of the garment positioned below the pressure plate 61, and the hand is removed, the pressure driver 62 is activated, driving the pressure plate 61 to move downwards and press one end of the garment. Then, the pressure driver is activated, driving the unfolding plate 63 to move downwards and close to the garment. Then, the flattening movement driver 65 is activated, driving the unfolding plate 63 to move away from the pressure plate 61 until it reaches the other end of the garment (at which point the other end of the garment is fixed), thereby achieving automatic fixing and flattening of the garment.

[0071] The above structure enables the garment to be fixed and flattened, eliminating the need for manual fixing and flattening of the garment, allowing workers to focus on loading and unloading materials at another workstation, and greatly improving sewing efficiency.

[0072] In this embodiment, the pressing driver 62 and the pulling driver 64 are telescopic motors.

[0073] Furthermore, such as Figure 1 , 2 As shown in Figure 3, in order to prevent the pressing plate 61 from obstructing the closing of the cover plate 52, the cover plate 52 can be closed while pressing the clothes; the cover plate 52 includes a rotating hinge section 521 and a cover plate section 522.

[0074] The cover plate section 522 is connected to the cover plate section 523 through the arched section 523;

[0075] When the cover plate 52 is closed, the pressing plate 61 is located in the clearance space formed between the arched section 523 and the pressing plate 51.

[0076] In this embodiment, when the cover plate 52 is closed, the unfolding plate 63 is located in the area of ​​the pressure plate 51 that is not covered by the cover plate 52.

[0077] In this embodiment, the flattening motion driver 65 is a linear slide module.

[0078] Furthermore, such as Figure 1 , 2 As shown in Figures 1 and 3, safety light curtains 8 are provided on the front side of both the left upper loading station 10 and the right upper loading station 20;

[0079] The template component 3 also includes a first start button 9 and a second start button 10 disposed on the control panel 1;

[0080] The first start button 9 is used to control the action of the pressing and flattening mechanism 6, and the second start button 10 is used to control the cover plate flipping driver 53 and the front and rear drive mechanism 7 to act sequentially.

[0081] In this embodiment, when the garment is manually loaded, the safety light curtain 8 senses the person and sends a signal to the control module. The control module then controls the actuators of the corresponding template component 3 to stop operating. When the person finishes loading the garment and moves away, the safety light curtain 8 is triggered to cancel, thus providing safety for manual loading.

[0082] Then, manually press or touch the first start button 9 to activate the flattening mechanism 6, which fixes and flattens the garment. Then, manually place the module into the set position of the flattened garment. After completion, manually press or touch the second start button 10 to automatically transfer the garment to the sewing machine head 21 for sewing. After sewing, the template component 3 is automatically driven to move to the loading station, simplifying manual operation and allowing workers to focus on loading and unloading, thus improving processing efficiency.

[0083] Furthermore, such as Figure 1 , 2 As shown in Figure 3, in order to improve the accuracy of the sewing position of the template component 3 each time it is in place and to improve reliability, the front and rear drive mechanism 7 is a linear slide module.

[0084] Contact sensors 11 are respectively installed at the front and rear ends of the front and rear drive mechanisms.

[0085] Furthermore, such as Figure 1 , 2 As shown in Figure 3, in order to ensure that the cover plate 52 maintains continuous and stable pressure on the clothing and module components after it is closed, the cover plate flipping driver 53 is a permanent magnet synchronous servo motor.

[0086] For those skilled in the art, various other corresponding changes and modifications can be made based on the technical solutions and concepts described above, and all such changes and modifications should fall within the protection scope of the claims of this utility model patent.

Claims

1. A garment modular sewing device, comprising an operating table, a sewing assembly, a template assembly, and a control module, characterized in that: The front side of the control panel has a left loading station and a right loading station facing each other, and the rear side has a sewing assembly. Template components are respectively installed on the left upper material station and the right upper material station; The template assembly includes a connecting plate, a template mechanism, and a pressing and flattening mechanism; The template mechanism includes a pressure plate, a cover plate, and a cover plate flipping driver; A front and rear drive mechanism is provided between the connecting plate and the operating table, and the surface of the connecting plate is connected to the pressure plate. One end of the pressure plate is rotatably hinged to the cover plate via a rotating shaft; The cover plate flipping driver is connected to the connecting plate, and the driving end is connected to the rotating shaft, which is used to drive the cover plate to rotate relative to the pressure plate with the rotating shaft as the center; The pressing and flattening mechanism is connected to the connecting plate and is used to fix and flatten the clothing placed on the pressing plate; The sewing assembly includes a sewing machine head and a left and right drive mechanism; The sewing machine head is connected to the operating table via left and right drive mechanisms; The control module is electrically connected to the sewing assembly, the cover plate flipping driver, the pressing and flattening mechanism, and the front and rear drive mechanisms.

2. The garment module sewing device according to claim 1, characterized in that, The pressing and flattening mechanism includes a pressing plate, a pressing driver, a flattening plate, a pull-down driver, and a flattening movement driver; The pressing plate and the unfolding plate are located above the end where the pressing plate and the cover plate are rotatably hinged. The two ends of the pressing plate are connected to the driving end of the pressing driver. The pressing driver is fixedly connected to the connecting plate. Both ends of the unfolding plate are connected to the unfolding movement driver via a pull-down driver; The drive end of the flattening motion driver is connected to the pull-down driver, and the drive end of the pull-down driver is connected to the flattening plate.

3. The garment module sewing device according to claim 2, characterized in that, The cover plate includes a rotating hinge section and a cover plate section; The cover plate segment is connected to the cover plate segment via an arched segment; When the cover is closed, the clamping plate is located in the clearance space formed between the arched section and the pressure plate.

4. The garment module sewing device according to claim 1, characterized in that, Safety light curtains are installed on the front side of both the left and right loading stations. The template component also includes a first start button and a second start button disposed on the control panel; The first start button is used to control the action of the pressing and flattening mechanism, and the second start button is used to control the cover plate flipping driver and the front and rear drive mechanisms to act sequentially.

5. The garment module sewing device according to claim 1, characterized in that, The front and rear drive mechanisms are linear slide modules; Contact sensors are respectively installed at the front and rear ends of the front and rear drive mechanisms.

6. The garment module sewing device according to claim 1, characterized in that, The cover plate flipping driver is a permanent magnet synchronous servo motor.

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