Material metering and weighing device for steelmaking

Abstract

The application relates to the technical field of metering and weighing, and discloses a material metering and weighing device for steelmaking, which comprises a supporting box, a feeding box and a weighing box are fixedly installed on the right side of the supporting box, the weighing box is located below the feeding box, a feeding opening is arranged at the top of the feeding box, a metering box is slidably installed in the weighing box, a weighing mechanism is arranged between the metering box and the weighing box, a pushing mechanism is arranged between the metering box and the supporting box, a sliding hole is formed in the right side of the supporting box and located below the weighing box, and a silk mechanism is arranged in the supporting box. The application has the following advantages and effects: the material control mechanism can be used to gradually slide the control plate to the right when the material in the metering box increases and the downward moving distance continuously increases, the opening of the discharging pipe can be blocked, the speed of the material entering the metering box can be slowed down, the dynamic adjustment of the feeding flow can be realized, and the accuracy of the weighing process can be ensured.

Description

Technical Field

[0001] This application relates to the field of metering and weighing technology, and in particular to a metering and weighing device for steelmaking materials. Background Technology

[0002] In the steelmaking process, accurate material measurement plays a crucial role in ensuring steel product quality, controlling production costs, and stabilizing the production process. Traditional steelmaking material weighing devices often employ relatively simple weighing modes, such as static weighing equipment. These devices require manual intervention for loading, weighing, and unloading materials, which is not only inefficient but also prone to significant human error, making it difficult to meet the stringent requirements of steelmaking processes for precise material proportions.

[0003] In practical use, it has been found that although some automated weighing equipment can achieve basic metering functions, it has shortcomings in dynamic weighing and flow control. It cannot adjust the feeding speed in real time according to the material weight, resulting in over- or under-weighing of materials, which affects the continuity and stability of steelmaking. Therefore, we propose a material metering and weighing device for steelmaking to solve the above problems. Utility Model Content

[0004] The purpose of this application is to address the shortcomings of existing technologies, such as the inability to adjust the feeding speed in real time according to the material weight, which leads to over- or under-weighing of materials and affects the continuity and stability of steelmaking. Therefore, this application proposes a material metering and weighing device for steelmaking.

[0005] The above-mentioned technical objective of this application is achieved through the following technical solution: a material metering and weighing device for steelmaking, comprising a support box, a feeding box and a weighing box fixedly installed on the right side of the support box, the weighing box being located below the feeding box, a feeding port being provided at the top of the feeding box, a metering box being slidably installed inside the weighing box, a weighing mechanism being provided between the metering box and the weighing box, a pushing mechanism being provided between the metering box and the support box, a sliding hole being opened on the right side of the support box, the sliding hole being located below the weighing box; a tow rope mechanism being provided inside the support box, a material control mechanism being provided at the bottom of the feeding box, a discharge pipe being provided at the bottom of the metering box, the bottom end of the discharge pipe extending to the bottom of the weighing box, and the discharge pipe being slidably connected to the weighing box.

[0006] A further provision of this application is that the weighing mechanism includes a weighing plate and a spring, the weighing plate is provided on the inner wall of the bottom of the weighing box, the weighing plate is located on the outside of the discharge pipe, the spring is provided on the top of the weighing plate, and the top of the spring is fixedly connected to the bottom of the metering box.

[0007] By adopting the above technical solution and setting up a weighing mechanism, the weight signal of the material in the metering box can be transmitted to the controller through the weighing plate, so that the controller can identify the weight signal.

[0008] A further configuration of this application is as follows: the pushing mechanism includes a push rod and a push plate, the push rod is fixedly installed at the bottom of the metering box, the bottom end of the push rod extends to the bottom of the weighing box, the push rod is located on the left side of the weighing plate, the bottom end of the push rod is fixedly installed with a push plate, and the push plate is slidably connected to the sliding hole.

[0009] By adopting the above technical solution and by setting up a pushing mechanism, the metering box can drive the push rod to move downward, thereby achieving the purpose of driving the rack plate downward through the push plate.

[0010] A further configuration of this application is as follows: the lead screw mechanism includes a lead screw and a lead screw seat. The same lead screw is rotatably installed on the inner walls of both sides of the support box. The lead screw is located above the sliding hole. The lead screw is threaded with a lead screw seat. A slide rod is fixedly installed on the right side of the lead screw seat. The right end of the slide rod extends to the outside of the support box. The slide rod is located between the feed box and the weighing box. A gear mechanism is provided between the lead screw and the push plate.

[0011] By adopting the above technical solution and by setting up a lead screw mechanism, the lead screw can drive the lead screw seat to move to the right, thereby achieving the purpose of driving the control plate to move to the right to gradually block the feed pipe.

[0012] A further configuration of this application is as follows: the gear mechanism includes a rack plate and a gear, the rack plate is fixedly installed on the top of the push plate, the left side of the rack plate is slidably connected to the left inner wall of the support box, a gear is fixedly sleeved on the lead screw, the gear is located on the left side of the lead screw seat, and the rack plate meshes with the gear.

[0013] By adopting the above technical solution and by setting up a gear mechanism, the push plate can drive the lead screw to rotate synchronously.

[0014] A further feature of this application is that the material control mechanism includes a feeding pipe and a measuring plate. A feeding pipe is provided at the bottom of the feeding box, and a measuring plate is slidably installed on the left side of the feeding pipe. The left side of the measuring plate is fixedly connected to the right side of the slide rod. Solenoid valves are provided on both the feeding pipe and the discharge pipe.

[0015] By adopting the above technical solution and setting up a material control mechanism, the measuring plate can be gradually slid to the right to block the opening of the feeding pipe, thereby slowing down the speed at which the material enters the metering box, achieving dynamic adjustment of the feeding flow rate, and ensuring the accuracy of the weighing process.

[0016] A further feature of this application is that a slider is provided on the left side of the push plate, and a groove is provided on the inner wall of the left side of the support box. The groove is located below the lead screw, and the slider is slidably connected to the groove.

[0017] By adopting the above technical solution and by setting up sliders and grooves, the push plate moves more smoothly up and down.

[0018] A further feature of this application is that a controller is provided on the front side of the support box, and the controller is electrically connected to the weighing plate and the solenoid valve.

[0019] By adopting the above technical solution and by setting up a controller, the solenoid valve can be precisely controlled.

[0020] The beneficial effects of this application are:

[0021] (1) Through the cooperation of the metering box, push rod, push plate, rack plate, gear, lead screw, lead screw seat, slide rod and control plate, the control plate can gradually slide to the right when the material in the metering box increases and the downward distance increases, which can block the opening of the feed pipe, slow down the speed of material entering the metering box, realize the dynamic adjustment of feed flow rate, and ensure the accuracy of the weighing process.

[0022] (2) Through the cooperation of spring, weighing plate and controller, the weight signal can be transmitted to controller through weighing plate. Controller can close the solenoid valve on feeding pipe and open the solenoid valve on discharge pipe, so that the material in metering box can be automatically discharged through discharge pipe. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This is a three-dimensional structural schematic diagram of a material metering and weighing device for steelmaking according to this application;

[0025] Figure 2 This is a schematic diagram of the internal structure of the weighing box of a material metering and weighing device for steelmaking according to this application;

[0026] Figure 3 This is a schematic diagram of the internal structure of the support box of a material metering and weighing device for steelmaking according to this application;

[0027] Figure 4 This is a schematic diagram of structure A of a material metering and weighing device for steelmaking according to this application.

[0028] In the diagram: 1. Support box; 2. Feed box; 201. Feed inlet; 3. Weighing box; 4. Metering box; 5. Discharge pipe; 501. Measuring plate; 6. Discharge pipe; 7. Controller; 8. Sliding hole; 9. Sliding block; 101. Lead screw; 102. Lead screw seat; 103. Sliding rod; 301. Weighing plate; 302. Spring; 401. Push rod; 402. Push plate; 403. Rack plate; 404. Gear. Detailed Implementation

[0029] The technical solution of this application will be clearly and completely described below with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0030] See Figures 1-4 This application provides a material weighing device for steelmaking, including a support box 1. A feeding box 2 and a weighing box 3 are fixedly installed on the right side of the support box 1. The weighing box 3 is located below the feeding box 2. A feeding port 201 is provided on the top of the feeding box 2. A metering box 4 is slidably installed inside the weighing box 3. A weighing mechanism is provided between the metering box 4 and the weighing box 3. A pushing mechanism is provided between the metering box 4 and the support box 1. A sliding hole 8 is opened on the right side of the support box 1, and the sliding hole 8 is located below the weighing box 3. A toggle mechanism is provided inside the support box 1. A material control mechanism is provided at the bottom of the feeding box 2. A discharge pipe 6 is provided at the bottom of the metering box 4. The bottom end of the discharge pipe 6 extends to the bottom of the weighing box 3, and the discharge pipe 6 is slidably connected to the weighing box 3.

[0031] Specifically, the weighing mechanism includes a weighing plate 301 and a spring 302. The weighing plate 301 is provided on the inner wall of the bottom of the weighing box 3. The weighing plate 301 is located outside the discharge pipe 6. The spring 302 is provided on the top of the weighing plate 301. The top of the spring 302 is fixedly connected to the bottom of the metering box 4.

[0032] Specifically, the pushing mechanism includes a push rod 401 and a push plate 402. The push rod 401 is fixedly installed at the bottom of the metering box 4. The bottom end of the push rod 401 extends to the bottom of the weighing box 3. The push rod 401 is located on the left side of the weighing plate 301. The push plate 402 is fixedly installed at the bottom end of the push rod 401. The push plate 402 is slidably connected to the sliding hole 8.

[0033] Specifically, the lead screw mechanism includes a lead screw 101 and a lead screw seat 102. The same lead screw 101 is rotatably installed on the inner walls of both sides of the support box 1. The lead screw 101 is located above the sliding hole 8. The lead screw seat 102 is threaded on the lead screw 101. A slide rod 103 is fixedly installed on the right side of the lead screw seat 102. The right end of the slide rod 103 extends to the outside of the support box 1. The slide rod 103 is located between the feed box 2 and the weighing box 3. A gear mechanism is provided between the lead screw 101 and the push plate 402.

[0034] Specifically, the gear mechanism includes a rack plate 403 and a gear 404. The rack plate 403 is fixedly installed on the top of the push plate 402. The left side of the rack plate 403 is slidably connected to the inner wall of the left side of the support box 1. The gear 404 is fixedly sleeved on the lead screw 101. The gear 404 is located on the left side of the lead screw seat 102. The rack plate 403 and the gear 404 mesh with each other.

[0035] Specifically, the material control mechanism includes a feeding pipe 5 and a measuring plate 501. The feeding box 2 is provided with a feeding pipe 5 at the bottom. The measuring plate 501 is slidably installed on the left side of the feeding pipe 5. The left side of the measuring plate 501 is fixedly connected to the right side of the slide rod 103. Solenoid valves are provided on both the feeding pipe 5 and the discharge pipe 6.

[0036] Specifically, a slider 9 is provided on the left side of the push plate 402, and a sliding groove is provided on the inner wall of the left side of the support box 1. The sliding groove is located below the lead screw 101, and the slider 9 is slidably connected to the sliding groove.

[0037] Specifically, a controller 7 is installed on the front side of the support box 1, and the controller 7 is electrically connected to the weighing plate 301 and the solenoid valve.

[0038] In this application, during operation, the material is first fed into the feed box 2 through the feed inlet 201, and then slides down through the bottom feed pipe 5, falling directly into the metering box 4 below. During this process, as the material in the metering box 4 continues to accumulate, its weight continues to increase. Under the action of gravity, the metering box 4 overcomes the elastic force of the spring 302 in the weighing mechanism and slides down along the inner wall of the weighing box 3. The downward movement of the metering box 4 can drive the push rod 401 fixedly connected to it to descend synchronously. The push rod 401 then pushes the push plate 402 to move downward, so that the rack plate 403 fixed at the top of the push plate 402 also moves downward.

[0039] The rack plate 403 precisely meshes with the gear 404 on the lead screw 101. When the rack plate 403 moves downward, it drives the gear 404 to rotate based on the transmission principle of the rack and pinion, thereby driving the lead screw 101 to rotate synchronously. During the rotation of the lead screw 101, the lead screw seat 102 threaded on it moves to the right along the lead screw 101, and the slide rod 103 fixed on the right side of the lead screw seat 102 also moves to the right. The slide rod 103 pushes the control plate 501 to slide on the left side of the feed pipe 5 at the bottom of the feed box 2. As the amount of material in the metering box 4 increases and the downward distance increases, the control plate 501 gradually slides to the right, which can block the opening of the feed pipe 5, thereby slowing down the speed at which the material enters the metering box 4, realizing the dynamic adjustment of the feed flow rate, and ensuring the accuracy of the weighing process.

[0040] When the material weight reaches the set value, the metering box 4 moves down to the limit position, the spring 302 is compressed to the maximum value, the control plate 501 completely closes the feeding pipe 5, and the feeding stops automatically; at this time, the weighing plate 301 can transmit the weight signal to the controller 7, the controller 7 can close the solenoid valve on the feeding pipe 5 and open the solenoid valve on the discharge pipe 6, so that the material in the metering box 4 can be automatically discharged through the discharge pipe 6.

Claims

1. A material weighing and metering device for steelmaking, characterized in that, Includes a support box (1), on which a feeding box (2) and a weighing box (3) are fixedly installed on the right side. The weighing box (3) is located below the feeding box (2). The feeding box (2) has a feeding port (201) on its top. A metering box (4) is slidably installed inside the weighing box (3). A weighing mechanism is provided between the metering box (4) and the weighing box (3). A pushing mechanism is provided between the metering box (4) and the support box (1). A sliding hole (8) is opened on the right side of the support box (1). The sliding hole (8) is located below the weighing box (3). The support box (1) is equipped with a wire moving mechanism, the bottom of the feed box (2) is equipped with a material control mechanism, the bottom of the metering box (4) is equipped with a discharge pipe (6), the bottom end of the discharge pipe (6) extends to the bottom of the weighing box (3), and the discharge pipe (6) is slidably connected to the weighing box (3).

2. The material weighing device for steelmaking according to claim 1, characterized in that: The weighing mechanism includes a weighing plate (301) and a spring (302). The weighing plate (301) is provided on the inner wall of the bottom of the weighing box (3). The weighing plate (301) is located outside the discharge pipe (6). The top of the weighing plate (301) is provided with a spring (302). The top of the spring (302) is fixedly connected to the bottom of the metering box (4).

3. The material weighing device for steelmaking according to claim 1, characterized in that: The pushing mechanism includes a push rod (401) and a push plate (402). The push rod (401) is fixedly installed at the bottom of the metering box (4). The bottom end of the push rod (401) extends to the bottom of the weighing box (3). The push rod (401) is located on the left side of the weighing plate (301). The push plate (402) is fixedly installed at the bottom end of the push rod (401). The push plate (402) is slidably connected to the sliding hole (8).

4. The material weighing device for steelmaking according to claim 1, characterized in that: The threaded mechanism includes a lead screw (101) and a lead screw seat (102). The same lead screw (101) is rotatably installed on the inner walls of both sides of the support box (1). The lead screw (101) is located above the sliding hole (8). The lead screw seat (102) is threaded on the lead screw (101). A slide rod (103) is fixedly installed on the right side of the lead screw seat (102). The right end of the slide rod (103) extends to the outside of the support box (1). The slide rod (103) is located between the feed box (2) and the weighing box (3). A geared mechanism is provided between the lead screw (101) and the push plate (402).

5. The material weighing device for steelmaking according to claim 4, characterized in that: The gear mechanism includes a rack plate (403) and a gear (404). The rack plate (403) is fixedly installed on the top of the push plate (402). The left side of the rack plate (403) is slidably connected to the left inner wall of the support box (1). The gear (404) is fixedly sleeved on the lead screw (101). The gear (404) is located on the left side of the lead screw seat (102). The rack plate (403) and the gear (404) mesh with each other.

6. The material weighing device for steelmaking according to claim 1, characterized in that: The material control mechanism includes a feeding pipe (5) and a measuring plate (501). The feeding box (2) is provided with a feeding pipe (5) at the bottom. The measuring plate (501) is slidably installed on the left side of the feeding pipe (5). The left side of the measuring plate (501) is fixedly connected to the right side of the slide rod (103). Solenoid valves are provided on both the feeding pipe (5) and the discharge pipe (6).

7. The material weighing device for steelmaking according to claim 3, characterized in that: A slider (9) is provided on the left side of the push plate (402), and a sliding groove is provided on the inner wall of the left side of the support box (1). The sliding groove is located below the lead screw (101), and the slider (9) is slidably connected to the sliding groove.

8. The material weighing device for steelmaking according to claim 1, characterized in that: A controller (7) is provided on the front side of the support box (1), and the controller (7) is electrically connected to the weighing plate (301) and the solenoid valve.

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