Insulation components, electrical connectors and vehicles

By designing insulating components with insulating pads and insulating covers, the creepage distance is increased, which solves the problem of electrical breakdown and creepage of conductive devices in 48V power supply systems, and improves the reliability and safety of electrical connectors.

CN224342586UActive Publication Date: 2026-06-09BYD CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BYD CO LTD
Filing Date
2025-05-30
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

Conductive components in low-voltage connectors in 48V power supply systems are more prone to electrical breakdown and creepage, increasing the probability of power supply system failure and potentially causing safety issues.

Method used

An insulating component is designed, including an insulating pad and an insulating cover. The insulating pad has opposing first and second insulating surfaces and clearance holes. An insulating element is disposed on the second insulating surface for passing through conductive devices and for increasing the creepage distance. The insulating cover is connected to the insulating pad by a snap-fit ​​structure to form a double insulating barrier.

Benefits of technology

It effectively prevents electrical breakdown and creepage of conductive devices during use, thus improving the reliability and safety of the power supply system.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application discloses an insulating assembly, an electrical connector, and a vehicle. The insulating assembly includes an insulating pad with opposing first and second insulating surfaces, the second insulating surface being adapted to face a circuit board. The insulating pad also includes clearance holes and insulating elements. The clearance holes connect the first and second insulating surfaces and are used for transmitting conductive devices. The insulating elements are at least disposed on the second insulating surface and between adjacent clearance holes. The insulating assembly of this application can prevent electrical breakdown and creepage of conductive devices within the vehicle during use.
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Description

Technical Field

[0001] This application relates to the field of electrical connection technology, and in particular to an insulating component, an electrical connector having said insulating component, and a vehicle having said electrical connector. Background Technology

[0002] To improve vehicle range, more and more vehicles are using 48V power supply systems to replace 12V power supply systems. 48V power supply systems can reduce power loss and lighten the weight of wiring harnesses inside the vehicle. However, compared to 12V power supply systems, the conductive components inside the low-voltage connectors of 48V power supply systems are more prone to electrical breakdown and creepage during use. Utility Model Content

[0003] This application provides an insulating component, an electrical connector having the insulating component, and a vehicle having the electrical connector.

[0004] The insulating component of this application includes an insulating pad, which includes a first insulating surface and a second insulating surface facing each other. The second insulating surface is adapted to face the circuit board. The insulating pad also includes a clearance hole and an insulating element. The clearance hole connects the first insulating surface and the second insulating surface and is used to pass through a conductive device. The insulating element is at least disposed on the second insulating surface and between adjacent clearance holes.

[0005] In some embodiments, the insulating element is also disposed on the first insulating surface.

[0006] In some embodiments, the insulating element includes a first insulating rib protruding from the second insulating surface.

[0007] In some embodiments, the insulating assembly further includes an insulating cover; an insulating pad receiving groove is provided on the third insulating surface of the insulating cover, the insulating pad receiving groove is used to receive the insulating pad, and the first insulating surface is disposed facing the insulating cover; a first through hole is provided at the bottom of the insulating pad receiving groove, and the projection of the first through hole on the third insulating surface coincides with the projection of the clearance hole on the third insulating surface.

[0008] In some embodiments, the first insulating surface is provided with a first protrusion, and the bottom of the insulating pad receiving groove is provided with a first mating part, the first protrusion being used to connect to the first mating part.

[0009] In some embodiments, the opposite first and second sides of the insulating pad receiving groove are provided with anti-mistake mating portions, and the opposite third and fourth sides of the insulating pad are provided with anti-mistake protrusions, the anti-mistake mating portions being used to connect the anti-mistake protrusions.

[0010] In some embodiments, the anti-fooling protrusion is provided with a locking pin, and the bottom of the insulating pad receiving groove is provided with a mating hole. When the insulating pad is received in the insulating pad receiving groove, the locking pin is correspondingly connected to the mating hole.

[0011] In some embodiments, pressing handles are provided on opposite sides of the insulating cover.

[0012] In some embodiments, the side of the insulating pad receiving groove is provided with insulating ribs.

[0013] This application also provides an electrical connector, which includes a circuit board and an insulating component as described in any of the above embodiments; the number of the insulating components is at least two, and different insulating components are connected to both sides of the circuit board.

[0014] In some embodiments, the circuit board has a second through hole and a pad, the pad surrounding the opening of the second through hole; the projection of the second through hole onto the third insulating surface coincides with the projection of the first through hole onto the third insulating surface.

[0015] In some embodiments, a snap-fit ​​structure is provided on the third insulating surface, and the insulating cover is fixed in a pre-locked position or a final-locked position by the snap-fit ​​structure; in the pre-locked position, the snap-fit ​​structure is fixed to the circuit board to provide an isolation space between the insulating component and the circuit board; in the final-locked position, the snap-fit ​​structure is fixed to another insulating cover on the opposite side of the circuit board to ensure close contact between the circuit board and the insulating component.

[0016] In some embodiments, the snap-fit ​​structure includes a first snap-fit, and the circuit board has a snap-fit ​​hole through which the first snap-fit ​​passes.

[0017] In some embodiments, the number of the first latches is at least two, and the first latches are arranged diagonally opposite each other.

[0018] In some embodiments, the first latch includes a first latch arm and a first locking portion, the first latch arm being located on the side of the first locking portion near the third insulating surface, and the first latch arm and the first locking portion being integrally connected; when the insulating cover is fixed in the pre-locked position, the first latch arm passes through the latch hole, and the bottom surface of the first locking portion abuts against the surface of the circuit board.

[0019] In some embodiments, the latching structure includes a second latch and a third latch, and the circuit board is provided with latching holes; both the second latch and the third latch pass through the latching holes, the second latch is connected to the third latch of another insulating cover on the opposite side of the circuit board, and the third latch is connected to the second latch of another insulating cover on the opposite side of the circuit board.

[0020] In some embodiments, the number of the second buckles is at least two, and the second buckles are arranged diagonally opposite each other; the number of the third buckles is at least two, and the third buckles are arranged diagonally opposite each other.

[0021] In some embodiments, the second latch includes a second latch arm and a second locking portion. The second latch arm is located on the side of the second locking portion near the third insulating surface, and the second latch arm and the second locking portion are integrally connected. When the insulating cover is fixed in the pre-locked position, the second locking portion is connected to the third latch. The second locking portion also has a pre-locking surface, and the third latch also has a pre-locking mating surface, which is used to abut against the pre-locking mating surface.

[0022] In some embodiments, the latching structure includes a first latch, a second latch, and a third latch. On the third insulating surface, there are at least two first latches arranged diagonally opposite each other; there are at least two second latches arranged diagonally opposite each other; and there are at least two third latches arranged diagonally opposite each other.

[0023] In some embodiments, the latching structure includes a first latch, a second latch, and a third latch. The first latch includes a first latch arm and a first locking portion. The first latch arm is located on the side of the first locking portion near the third insulating surface, and the first latch arm and the first locking portion are integrally connected. The second latch includes a second latch arm and a second locking portion. The second latch arm is located on the side of the second locking portion near the third insulating surface, and the second latch arm and the second locking portion are integrally connected. When the insulating cover is fixed in the pre-locked position, the first latch arm passes through the latch hole, the bottom surface of the first locking portion abuts against the surface of the circuit board, the second locking portion is connected to the third latch, the second locking portion also has a pre-locking locking surface, and the third latch also has a pre-locking mating surface, the pre-locking locking surface being used to abut against the pre-locking mating surface.

[0024] In some embodiments, the insulating cover further includes a snap-fit ​​groove that contacts the third snap-fit; when the insulating cover is fixed in the final locked position, the second locking part is accommodated in the snap-fit ​​groove of another insulating cover, and the two sides of the circuit board respectively contact the third insulating surfaces of the two different insulating covers.

[0025] In some embodiments, the electrical connector further includes a sheath and conductive terminals, the conductive terminals being disposed through the first through hole, the clearance hole, and the second through hole, the sheath portion accommodating the conductive terminals.

[0026] In some embodiments, the sheath includes a terminal cavity and a positioning post, and the circuit board is further provided with a positioning hole. The terminal cavity partially accommodates the conductive terminal, and the positioning post passes through the positioning hole.

[0027] This application also provides a vehicle that includes the electrical connector described in any of the above embodiments.

[0028] In the insulating assembly, electrical connector, and vehicle of this application embodiment, the insulating assembly includes an insulating pad, which includes a first insulating surface and a second insulating surface facing each other. The insulating pad also includes clearance holes and insulating elements. The clearance holes connect the first and second insulating surfaces, allowing conductive devices to pass through the clearance holes and through the insulating pad, ensuring proper installation of the conductive devices. The second insulating surface is adapted to face the circuit board, and the insulating elements are at least disposed on the second insulating surface and between adjacent clearance holes to independently isolate conductive devices that pass through the insulating pad and are mounted on the circuit board, thereby preventing electrical breakdown and creepage during use.

[0029] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0030] The above and / or additional aspects and advantages of this application will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, wherein:

[0031] Figure 1 This is a perspective view of the insulating pad of the insulating component according to some embodiments of this application;

[0032] Figure 2 This is a perspective view of the insulating cover of an insulating component according to some embodiments of this application;

[0033] Figure 3 This is a schematic cross-sectional view of the insulating component along line AA in some embodiments of this application;

[0034] Figure 4This is a perspective view of the insulating cover of an insulating component according to some embodiments of this application;

[0035] Figure 5 This is a perspective view of the insulating components and circuit board of an electrical connector according to some embodiments of this application;

[0036] Figure 6 This is a perspective view of the insulating components and circuit board of an electrical connector according to some embodiments of this application;

[0037] Figure 7 This is a perspective view of a circuit board for an electrical connector according to some embodiments of this application;

[0038] Figure 8 This is a perspective view of the insulating cover of an insulating component according to some embodiments of this application;

[0039] Figure 9 yes Figure 3 The schematic cross-sectional view of the insulating component along line BB is shown.

[0040] Figure 10 This is a perspective view of an electrical connector according to some embodiments of this application;

[0041] Figure 11 This is a perspective view of an electrical connector according to some embodiments of this application;

[0042] Figure 12 This is a perspective view of an electrical connector according to some embodiments of this application;

[0043] Figure 13 yes Figure 12 A schematic cross-sectional view of the electrical connector along line CC is shown.

[0044] Figure 14 This is a perspective view of the sheath of an electrical connector according to some embodiments of this application;

[0045] Figure 15 This is a perspective view of the sheath of an electrical connector according to some embodiments of this application;

[0046] Figure 16 This is a perspective view of a vehicle according to some embodiments of this application.

[0047] Explanation of key component symbols:

[0048] 1000 vehicles;

[0049] Electrical connector 100;

[0050] Insulation component 10;

[0051] Insulating pad 11; First insulating surface 111; First protrusion 1111; Second insulating surface 112; First insulating rib 1121; Clearance hole 113; Insulating component 114; Third side 115; Fourth side 116; Anti-foolproof protrusion 117; Positioning pin 1171;

[0052] Insulating cover 12; third insulating surface 121; insulating pad receiving groove 1211; first through hole 12111; first mating part 12112; first side surface 12113; second side surface 12114; foolproof mating part 12115; mating hole 12116; second insulating rib 12117; buckle structure 1212; first buckle 12121; first buckle arm 121211; first locking part 121212; second buckle 12122; second buckle arm 121221; second locking part 121222; pre-locking surface 121223; third buckle 12123; pre-locking mating surface 121231; pressing handle 122; buckle groove 123;

[0053] Circuit board 20;

[0054] Second through hole 21; solder pad 22; snap-fit ​​hole 23; positioning hole 24;

[0055] Sheath 30;

[0056] Terminal cavity 31; positioning post 32;

[0057] Conductive terminal 40. Detailed Implementation

[0058] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.

[0059] In the description of this application, it should be understood that the terms "center", "length", "upper", "lower", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0060] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0061] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0062] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0063] To improve vehicle range, an increasing number of vehicles are adopting 48V power supply systems to replace traditional 12V systems. This shift is primarily based on the advantages of 48V power supply systems in power transmission efficiency and system design. Firstly, 48V power supply systems can significantly reduce current intensity for the same power output, thereby reducing power loss in the power supply system. Since power loss is proportional to the square of the current, reducing current can significantly reduce energy loss, which is crucial for extending vehicle range. Secondly, the application of 48V power supply systems helps reduce the weight of wiring harnesses inside the vehicle. In traditional 12V systems, thicker wires are needed to meet higher current demands, which not only increases the overall weight of the vehicle but also occupies more space. In 48V systems, due to the increased voltage, the current required for the same power output is significantly reduced, allowing the use of thinner wires, effectively reducing wiring harness weight and optimizing vehicle design. However, compared to 12V power supply systems, 48V power supply systems also face some challenges in practical applications. Especially inside low-voltage connectors, conductive components in 48V power supply systems are more prone to electrical breakdown and creepage. This phenomenon mainly occurs because the increased voltage leads to an increased electric field strength, making it easier for arcing or surface discharge to occur between conductive components inside the connector or between conductive components and insulating materials. These phenomena can cause electrical breakdown or creepage in the conductive components inside the low-voltage connector, increasing the probability of power supply system failure and potentially even causing safety issues. How to solve these problems has become a pressing challenge for those skilled in the art. To address these issues, this application provides an insulating component, an electrical connector with the insulating component, and a vehicle with the electrical connector.

[0064] Please see Figure 1 The insulating component 10 of the electrical connector 100 in this embodiment includes an insulating pad 11. The insulating pad 11 includes a first insulating surface 111 and a second insulating surface 112 facing each other. The second insulating surface is adapted to be disposed facing the circuit board. The insulating pad 11 also includes a clearance hole 113 and an insulating member 114. The clearance hole 113 connects the first insulating surface 111 and the second insulating surface 112. The clearance hole 113 is used to pass through a conductive component. The insulating member 114 is disposed at least on the second insulating surface 112 and between adjacent clearance holes 113.

[0065] Electrical connector 100, commonly referred to as a power connector or electrical connector, is a device used to form a separable electrical connection. Its main function is to provide a reliable conductive path between two or more electrical components, allowing current to flow between the devices. Electrical connector 100 typically consists of two mating parts; one part is mounted at one end of a circuit, and the other part can be inserted into or connected to this part to form a complete circuit. Insulating component 10 is the core protective structure in electrical connector 100 used to prevent electrical breakdown and creepage. Insulating component 10 includes insulating pad 11, which is a core component for isolating the conductive pads 22 of circuit board 20 and is made of insulating material.

[0066] Specifically, the insulating pad 11 in this application includes a first insulating surface 111 and a second insulating surface 112 disposed opposite to each other. The first insulating surface 111 and the second insulating surface 112 are two opposing surfaces of the insulating pad 11, located at the top and bottom of the insulating pad 11, respectively (specifically, the first insulating surface 111 can be either the top or bottom of the insulating pad 11, and the second insulating surface 112 is the other surface opposite to the first insulating surface 111). Both the first insulating surface 111 and the second insulating surface 112 have insulating properties. For example, the first insulating surface 111 typically faces the circuit board 20 or other conductive components, and can be used to directly isolate the pads 22 or conductive components. The second insulating surface 112 faces the external environment or associated components (such as the insulating cover 12) to form a protective barrier for the conductive components. The first insulating surface 111 and the second insulating surface 112 together ensure that current cannot leak laterally through the surface of the insulating pad 11 (i.e., prevent creepage).

[0067] Furthermore, the insulating pad 11 also includes clearance holes 113 and insulating elements 114. The clearance hole 113 is a perforated structure penetrating the insulating pad 11, with its two openings connecting to the first insulating surface 111 and the second insulating surface 112, respectively. The clearance hole 113 is used to pass through conductive components (such as terminals, wires, or pad 22 pins) to achieve electrical connection between the conductive components (such as terminals, wires, or pad 22 pins) and the circuit board 20. An insulating gap is maintained between the inner wall of the clearance hole 113 and the conductive components to prevent electrical breakdown of the conductive components under high voltage. The insulating element 114 is disposed on the second insulating surface 112 and between adjacent clearance holes 113. The insulating element 114 is an isolation structure disposed between the insulating surfaces, located between adjacent clearance holes 113. The insulating element 114 increases the creepage distance between conductive components by physically separating adjacent clearance holes 113 (i.e. adjacent conductive components). In this application, the insulating element 114 is designed as a raised rib-like or wall-like structure (e.g., the first insulating rib 1121 below). The height and width of the insulating element 114 can be set by relevant personnel according to the safety standards of the 48V system.

[0068] It is understood that this application provides an insulating component 10, which includes an insulating pad 11. The insulating pad 11 includes a first insulating surface 111 and a second insulating surface 112 facing each other. The insulating pad 11 also includes clearance holes 113 and insulating elements 114. The openings of the clearance holes 113 are respectively connected to the first insulating surface 111 and the second insulating surface 112, so that conductive components can pass through the clearance holes 113 to pass through the insulating pad 11, ensuring the normal installation of the conductive components. The insulating elements 114 are disposed on the second insulating surface 112 and between adjacent clearance holes 113, so as to independently isolate the conductive components passing through the insulating pad 11, thereby avoiding electrical breakdown and creepage phenomena of the conductive components during use.

[0069] In some implementations, please refer to Figure 1 The insulating element 114 is also disposed on the first insulating surface 111.

[0070] It is understood that the insulating element 114 can also be disposed on the first insulating surface 111 and between adjacent clearance holes 113. In this case, the insulating element 114 is disposed on both the first insulating surface 111 and the second insulating surface 112. The insulating element 114 is an isolation structure disposed between the insulating surfaces and is located between adjacent clearance holes 113. The insulating element 114 on the first insulating surface 111 and the second insulating surface 112 forcibly increases the creepage distance between conductive components by physically separating adjacent clearance holes 113 (i.e., adjacent conductive components). In this application, the insulating element 114 is designed as a raised rib-like or wall-like structure (e.g., the first insulating rib 1121 hereinafter). The height and width of the insulating element 114 can be set by relevant personnel according to the safety standards of the 48V system.

[0071] In some implementations, please refer to Figure 1 The insulating element 114 includes a first insulating rib 1121 protruding from the second insulating surface 112.

[0072] Specifically, the insulating element 114 includes a first insulating rib 1121 protruding from the second insulating surface 112. The first insulating rib 1121 itself is an insulating object. When conductive components or the like pass through the clearance hole 113, the first insulating rib 1121 can increase the creepage distance on the surface of the insulating pad 11, thereby avoiding electrical breakdown.

[0073] In some implementations, please refer to Figure 2 and Figure 3 The insulating assembly 10 also includes an insulating cover 12. An insulating pad receiving groove 1211 is provided on the third insulating surface 121 of the insulating cover 12. The insulating pad receiving groove 1211 is used to receive the insulating pad 11, with the first insulating surface 111 facing the insulating cover 12. A first through hole 12111 is provided at the bottom of the insulating pad receiving groove 1211. The projection of the first through hole 12111 on the third insulating surface 121 coincides with the projection of the clearance hole 113 on the third insulating surface 121.

[0074] Specifically, the insulating assembly 10 also includes an insulating cover 12, which is a protective structure covering the insulating pad 11. The insulating cover 12 can be connected to the insulating pad 11 via a snap-fit ​​structure 1212 (which will be explained in detail below) to form a double insulating barrier for conductive components such as terminals, wires or pad 22 pins.

[0075] More specifically, the insulating cover 12 has a third insulating surface 121, which is the surface of the insulating cover 12 that contacts the insulating pad 11. The third insulating surface 121 has insulating properties and is used to form a physical fit with the insulating pad 11. An insulating pad receiving groove 1211 is provided on the third insulating surface 121. The insulating pad receiving groove 1211 is a groove structure located on the third insulating surface 121 of the insulating cover 12, which can be used to accommodate and fix the insulating pad 11. The insulating pad 11, through the insulating pad receiving groove 1211 designed on the surface of the third insulating surface 121, can prevent the insulating pad 11 from shifting during installation. The shape of the groove 1211 is consistent with the outer contour of the insulating pad 11, thereby preventing misalignment during assembly that could lead to insulation failure.

[0076] More specifically, the bottom of the insulating pad receiving groove 1211 is provided with a first through hole 12111, which ensures that the conductive components can penetrate the insulating cover 12 and the clearance hole 113 of the insulating pad 11 to complete the electrical connection.

[0077] In some implementations, please refer to Figure 1 and Figure 2 The first insulating surface 111 is provided with a first protrusion 1111, and the bottom of the insulating pad receiving groove 1211 is provided with a first mating part 12112. The first protrusion 1111 is used to connect the first mating part 12112.

[0078] Specifically, the first insulating surface 111 of the insulating pad 11 is provided with a first protrusion 1111. The first protrusion 1111 is a raised structure located on the first insulating surface 111 of the insulating pad 11, and is used to form a physical connection with the first mating part 12112 of the insulating cover 12. During assembly, the first protrusion 1111 can be inserted into the first mating part 12112 of the insulating cover 12 to provide lateral restraint and prevent the insulating pad 11 from shifting or loosening in the receiving groove.

[0079] Specifically, the bottom of the insulating pad receiving groove 1211 is provided with a first mating part 12112. The first mating part 12112 is a groove or hole structure located at the bottom of the insulating pad receiving groove 1211 of the insulating cover 12, which is used to match and connect with the first protrusion 1111 of the insulating pad 11. The groove shape of the first mating part 12112 is complementary to the first protrusion 1111 (e.g., a circular groove corresponds to a cylindrical boss), thereby ensuring that the assembly direction is unique.

[0080] In some implementations, please refer to Figure 1 and Figure 2The insulating pad receiving groove 1211 has a first side 12113 and a second side 12114 with anti-mistake mating part 12115, and the insulating pad 11 has an anti-mistake protrusion 117 with a third side 115 and a fourth side 116 with a mistake mating part 117. The anti-mistake mating part 12115 is used to connect the anti-mistake protrusion 117.

[0081] Specifically, the first side 12113 and the second side 12114 of the insulating pad receiving groove 1211 are provided with a foolproof mating part 12115. The foolproof mating part 12115 is a groove or guide structure located on the first side 12113 and the second side 12114 of the insulating pad receiving groove 1211 of the insulating cover 12, and is used to match and connect with the foolproof protrusion 117 of the insulating pad 11. Since the foolproof protrusion 117 needs to be installed in conjunction with the foolproof mating part 12115, the insulating pad 11 can be installed into the insulating pad receiving groove 1211 in the correct shape. If the insulating pad 11 is installed into the insulating pad receiving groove 1211 in the wrong direction, the locking pin 1171 on the foolproof protrusion 117 cannot be aligned with the mating hole 12116 on the foolproof mating part 12115. Therefore, this foolproof design can be used to force the operator to install the insulating pad 11 in the correct direction and avoid human error.

[0082] In some implementations, please refer to Figure 1 , Figure 2 and Figure 3 The anti-foolproof protrusion 117 is provided with a locking pin 1171, and the bottom of the insulating pad receiving groove 1211 is provided with a mating hole 12116. When the insulating pad 11 is housed in the insulating pad receiving groove 1211, the locking pin 1171 is connected to the mating hole 12116.

[0083] For example, the first protrusion 1111 mentioned above can be a locking pin 1171, and the first mating part 12112 can be a mating hole 12116 (the mating hole 12116 is a hole structure located at the bottom of the insulating pad receiving groove 1211, the shape of the mating hole 12116 matches the locking pin 1171, and the mating hole 12116 is used to receive and fix the locking pin 1171). The foolproof protrusion 117 is provided with a locking pin 1171, which is a columnar or conical protrusion provided on the foolproof protrusion 117, used to form a physical lock with the mating hole 12116 at the bottom of the insulating pad receiving groove 1211. When the insulating pad 11 is inserted into the insulating pad receiving groove 1211, the locking pin 1171 can be inserted into the mating hole 12116 provided at the bottom of the insulating pad receiving groove 1211, thereby providing longitudinal fixation for the insulating pad 11 and preventing the insulating pad 11 from falling out under vibration or impact.

[0084] In some implementations, please refer to Figure 4 The insulating cover 12 has pressing handles 122 on opposite sides.

[0085] Specifically, the insulating cover 12 has pressing handles 122 on opposite sides. These pressing handles 122 are operable components located on both sides of the insulating cover 12, symmetrically distributed at opposite ends. During the installation of the electrical connector 100, personnel can apply external force to the pressing handles 122 to control the locking or unlocking of the latching structure 1212. For example, by pressing the pressing handles 122 on both sides, personnel can deform the latching structure 1212 (such as a pre-lock / final lock latch) of the insulating cover 12, thus fixing it in the final lock position. Personnel can also release the final lock by pressing in the opposite direction (if it is necessary to disassemble the electrical connector 100), facilitating the repair or adjustment of the electrical connector 100. This process will be explained in more detail below.

[0086] In some implementations, please refer to Figure 2 The side of the insulating pad receiving groove 1211 is provided with a second insulating rib 12117.

[0087] Specifically, the second insulating rib 12117 is a protruding structure provided on the side of the insulating pad receiving groove 1211 to prevent the insulating pad 11 from falling out of the insulating pad receiving groove 1211.

[0088] In summary, the insulating component 10 in this embodiment includes an insulating pad 11, which includes a first insulating surface 111 and a second insulating surface 112. The insulating pad 11 also includes clearance holes 113 and an insulating element 114. The openings of the clearance holes 113 are respectively connected to the first insulating surface 111 and the second insulating surface 112, allowing conductive components to pass through the clearance holes 113 and through the insulating pad 11, ensuring proper installation of the conductive components. The insulating element 114 is disposed on the first insulating surface 111 and the second insulating surface 112, and between adjacent clearance holes 113, to independently isolate the conductive components passing through the insulating pad 11, thereby preventing electrical breakdown and creepage during use.

[0089] In some implementations, please refer to Figure 5 and Figure 6 This application also provides an electrical connector 100. The electrical connector 100 includes a circuit board 20 and an insulating component 10 as described in any of the above embodiments. The number of insulating components 10 is at least two, and different insulating components 10 are connected to both sides of the circuit board 20.

[0090] Specifically, an electrical connector 100, often referred to as a power connector or electrical connector, is a device used to form a separable electrical connection. Its main function is to provide a reliable conductive path between two or more electrical components, allowing current to flow between the devices. An electrical connector 100 typically consists of two mating parts, one of which is mounted at one end of a circuit, and the other part can be inserted into or connected to this part to form a complete circuit.

[0091] Furthermore, the electrical connector 100 includes a circuit board 20 and an insulating component 10 as described in any of the above embodiments. The number of insulating components 10 is at least two, with different insulating components 10 connected to both sides of the circuit board 20. Since the conductive components need to pass through the circuit board 20, insulating components 10 are required on both sides of the circuit board 20 to prevent electrical breakdown and creepage between the conductive components on both sides of the circuit board 20.

[0092] In some implementations, please refer to Figure 7 The circuit board 20 has a second through hole 21 and a pad 22, with the pad 22 surrounding the opening of the second through hole 21. The projection of the second through hole 21 onto the third insulating surface 121 coincides with the projection of the first through hole 12111 onto the third insulating surface 121.

[0093] Specifically, the circuit board 20 has a second through-hole 21. The second through-hole 21 is a through-hole in the circuit board 20, and there are at least two of them. The second through-hole 21 is used to pass conductive components (such as conductive terminals 40, pins, etc.). The second through-hole 21 provides a fixing channel for the conductive components, ensuring precise soldering between the conductive components and the circuit board 20. The circuit board 20 also has pads 22, which are metallized areas surrounding the openings of the second through-holes 21. The pads 22 are used to solder conductive components (such as conductive terminals 40, pins, etc.). By soldering and fixing the conductive components, the pads 22 create a current conduction path between the conductive components and the circuit board 20.

[0094] In some implementations, please refer to Figure 4 and Figure 8 The third insulating surface 121 is provided with a snap-fit ​​structure 1212, and the insulating cover 12 is fixed in a pre-locked position or a final-locked position by the snap-fit ​​structure 1212. In the pre-locked position, the snap-fit ​​structure 1212 is fixed to the circuit board 20 to provide an isolation space between the insulating component 10 and the circuit board 20. In the final-locked position, the snap-fit ​​structure 1212 is fixed to another insulating cover 12 on the opposite side of the circuit board 20 to ensure that the circuit board 20 and the insulating component 10 are in close contact.

[0095] Specifically, a snap-fit ​​structure 1212 is provided on the third insulating surface 121. The snap-fit ​​structure 1212 is a fixing device located on the third insulating surface 121 of the insulating cover 12. The snap-fit ​​structure 1212 consists of a first snap 12121, a second snap 12122, and a third snap 12123, and is used to fix the insulating cover 12 in a pre-locked position or a final-locked position. The pre-locked position refers to the position where the insulating cover 12 is initially fixed. In this state, the operator can perform operations such as solder joint inspection. The final-locked position refers to the position where the insulating cover 12 is finally fixed. In this state, the operator cannot perform operations such as solder joint inspection. The insulating component 10 forms a sealed insulating barrier to protect the conductive component and prevent electrical breakdown or creepage of the conductive component.

[0096] In some implementations, please refer to Figure 4 and Figure 8 The snap-fit ​​structure 1212 includes a first snap-fit ​​12121, and the circuit board 20 has a snap-fit ​​hole 23. The first snap-fit ​​12121 passes through the snap-fit ​​hole 23.

[0097] Specifically, a snap-fit ​​structure 1212 is provided on the third insulating surface 121. The snap-fit ​​structure 1212 is a fixing device located on the third insulating surface 121 of the insulating cover 12. The snap-fit ​​structure 1212 includes a first snap 12121, which is used to fix the insulating cover 12 in a pre-locked position or a final-locked position. The snap-fit ​​hole 23 is a hole on the circuit board 20 for the snap-fit ​​structure 1212 to pass through. The snap-fit ​​hole 23 can cooperate with the first snap 12121 to jointly fix the insulating component 10. The snap-fit ​​structure 1212 will be explained in more detail below.

[0098] In some implementations, please refer to Figure 4 and Figure 8 The number of first buckles 12121 is at least two, and the first buckles 12121 are set diagonally opposite each other.

[0099] Specifically, the first buckle 12121 is the main fixing buckle located on the third insulating surface 121. There are at least two first buckles 12121. The first buckles 12121 are arranged diagonally on the third insulating surface 121. The diagonal arrangement of the first buckles 12121 can provide a symmetrical stress distribution and prevent the insulating cover 12 from tilting due to force on one side.

[0100] In some implementations, please refer to Figure 4 and Figure 8The first latch 12121 includes a first latch arm 121211 and a first locking part 121212. The first latch arm 121211 is located on the side of the first locking part 121212 near the third insulating surface 121, and the first latch arm 121211 and the first locking part 121212 are integrally connected. When the insulating cover 12 is fixed in the pre-locked position, the first latch arm 121211 passes through the latch hole 23, and the bottom surface of the first locking part 121212 abuts against the surface of the circuit board 20.

[0101] Specifically, the first latch 12121 includes a first latch arm 121211 and a first locking portion 121212. The first latch arm 121211 is an elastically deformable component on the first latch 12121, located between the first locking portion 121212 and the third insulating surface 121, for passing through the latch hole 23 and transmitting locking force to the insulating cover 12. The first locking portion 121212 is the end structure of the first latch 12121, integrally formed with the first latch arm 121211, and can be used to limit the longitudinal displacement of the insulating cover 12. When the insulating cover 12 is fixed in the pre-locked position, the first latch arm 121211 passes through the latch hole 23, and the bottom surface of the first locking portion 121212 abuts against the surface of the circuit board 20.

[0102] In some implementations, please refer to Figure 4 and Figure 8 The buckle structure 1212 also includes a second buckle 12122 and a third buckle 12123. The circuit board 20 is provided with a buckle hole 23. The second buckle 12122 and the third buckle 12123 are both inserted through the buckle hole 23. The second buckle 12122 is connected to the third buckle 12123 of the other insulating cover 12 on the opposite side of the circuit board 20, and the third buckle 12123 is connected to the second buckle 12122 of the other insulating cover 12 on the opposite side of the circuit board 20.

[0103] Specifically, a snap-fit ​​structure 1212 is provided on the third insulating surface 121. The snap-fit ​​structure 1212 is a fixing device located on the third insulating surface 121 of the insulating cover 12. The snap-fit ​​structure 1212 consists of a second snap 12122 and a third snap 12123, used to fix the insulating cover 12 in a pre-locked position or a final-locked position. The pre-locked position refers to the position where the insulating cover 12 is initially fixed. In this state, the operator can perform operations such as solder joint inspection. The final-locked position refers to the position where the insulating cover 12 is finally fixed. In this state, the operator cannot perform operations such as solder joint inspection. The insulating component 10 forms a sealed insulating barrier to protect the conductive component and prevent electrical breakdown or creepage. The snap-fit ​​hole 23 is a hole on the circuit board 20 for the snap-fit ​​structure 1212 to pass through. The snap-fit ​​hole 23 can cooperate with the second snap 12122 and the third snap 12123 to jointly fix the insulating component 10. The snap-fit ​​structure 1212 will be explained in more detail below.

[0104] In some implementations, please refer to Figure 4 and Figure 8 The number of second buckles 12122 is at least two, and the second buckles 12122 are arranged diagonally opposite each other. The number of third buckles 12123 is at least two, and the third buckles 12123 are arranged diagonally opposite each other.

[0105] Specifically, the second latch 12122 is an auxiliary latch located on the third insulating surface 121. There are at least two second latches 12122, arranged diagonally opposite each other. The second latches 12122 are used to interlock with the third latches 12123 of other insulating covers 12 to prevent the insulating assembly 10 from loosening due to vibration. The third latch 12123 is also an auxiliary latch located on the third insulating surface 121. There are at least two third latches 12123, arranged diagonally opposite each other. The third latches 12123 are used to interlock with the second latches 12122 of other insulating covers 12 to prevent the insulating assembly 10 from loosening due to vibration. The diagonal arrangement of the first latches 12121, second latches 12122, and third latches 12123 ensures even distribution of assembly pressure, thereby preventing overload damage to one side of the electrical connector 100 during use.

[0106] In some implementations, please refer to Figure 4 and Figure 8The second latch 12122 includes a second latch arm 121221 and a second locking portion 121222. The second latch arm 121221 is located on the side of the second locking portion 121222 near the third insulating surface 121, and the second latch arm 121221 and the second locking portion 121222 are integrally connected. When the insulating cover 12 is fixed in the pre-locked position, the second locking portion 121222 is connected to the third latch 12123. The second locking portion 121222 also has a pre-locking locking surface 121223, and the third latch 12123 also has a pre-locking mating surface 121231. The pre-locking locking surface 121223 is used to abut against the pre-locking mating surface 121231.

[0107] Specifically, the second latch 12122 includes a second latch arm 121221 and a second locking portion 121222. The second latch arm 121221 is an elastically deformable component on the second latch 12122. The second latch arm 121221 is located between the second locking portion 121222 and the third insulating surface 121 for engaging with the third latch 12123 to form an interlocking mechanism. The second locking portion 121222 is the end structure of the second latch 12122. The second locking portion 121222 is integrally formed with the second latch arm 121221 for engaging with the third latch 12123 to form an interlocking engagement.

[0108] Furthermore, when the insulating cover 12 is fixed in the pre-locked position, the second locking part 121222 is connected to the third buckle 12123. The second locking part 121222 also has a pre-locking locking surface 121223, and the third buckle 12123 also has a pre-locking mating surface 121231. The pre-locking locking surface 121223 is used to abut against the pre-locking mating surface 121231.

[0109] In some implementations, please refer to Figure 3 , Figure 8 and Figure 9 The insulating cover 12 also includes a snap-fit ​​groove 123, which contacts the third snap-fit ​​12123. When the insulating cover 12 is fixed in the final locked position, the second locking part 121222 is accommodated in the snap-fit ​​groove 123 of another insulating cover 12, and the two sides of the circuit board 20 respectively contact the third insulating surface 121 of the two different insulating covers 12.

[0110] Specifically, please combine Figure 10The latching groove 123 is a recessed structure used to accommodate the second locking part 121222 of another insulating cover 12, thus forming an interlocking mechanism. When the insulating cover 12 is in the pre-locked position on the circuit board 20, relevant personnel can solder the conductive components to the circuit board 20. After the soldering is completed, relevant personnel can check whether there are any problems with the soldering position. At this time, the pre-locking surface 121223 and the pre-locking mating surface 121231 are in contact with each other, and the side of the first locking part 121212 near the first latching arm 121211 (i.e., the bottom surface of the first locking part 121212) is in contact with the circuit board 20. The first latching arm 121211 passes through the latching hole 23.

[0111] Furthermore, please combine Figure 11 The operator can press the pressing handles 122 of the upper and lower insulating covers 12 respectively to change the insulating cover 12 from the pre-locked position to the final locked position. During the process of the insulating cover 12 entering the final locked position, the pre-locking locking surface 121223 is subjected to the interference force of the pre-locking mating surface 121231 on the third latch 12123 of the insulating cover 12 on the other side of the circuit board 20. The second latch arm 121221 deforms in the opposite direction of the interference, so that the second locking part 121222 can pass over the pre-locking mating surface 121231 and engage with the latch groove 123. At the same time as the engagement is completed, the third insulating surface 121 on the insulating cover 12 contacts the board surface of the circuit board 20. At this time, the insulating cover 12 remains in the final locked position.

[0112] Furthermore, please combine Figure 10 and Figure 11 When the insulating cover 12 is in the final locked position, the insulating cover 12 and the circuit board 20 clamp the insulating pad 11 in the middle. The insulating component 114 interferes with and is compressed against the insulating cover 12 and the circuit board 20, and isolates all the solder pads 22 independently, thereby preventing electrical breakdown and creepage.

[0113] In some implementations, please refer to Figure 1 , Figure 2 , Figure 12 and Figure 13 The electrical connector 100 also includes a sheath 30 and a conductive terminal 40. The conductive terminal 40 passes through the first through hole 12111, the clearance hole 113 and the second through hole 21. The sheath 30 partially accommodates the conductive terminal 40.

[0114] Specifically, the electrical connector 100 also includes a sheath 30 and conductive terminals 40. The conductive terminals 40 are devices used to connect and disconnect wires or cables in a circuit. The conductive terminals 40 can be configured in various forms, such as screw type, socket type, pin type, and spring clip type. The application of conductive terminals 40 facilitates the installation, removal, and replacement of wires, while ensuring the stability and safety of the circuit. Therefore, they are widely used in various electronic devices, power systems, automation equipment, and other fields. In this application, the conductive terminals 40 are designed as socket type or pin type.

[0115] Specifically, the sheath 30 is an insulating shell that wraps around and secures the conductive terminal 40. The sheath 30 is used to partially accommodate the conductive terminal 40, so as to provide mechanical support and electrical isolation for the conductive terminal 40.

[0116] In some implementations, please refer to Figure 7 , Figure 14 and Figure 15 The sheath 30 includes a terminal cavity 31 and a positioning post 32. The circuit board 20 is also provided with a positioning hole 24. The terminal cavity 31 partially accommodates the conductive terminal 40, and the positioning post 32 passes through the positioning hole 24.

[0117] Specifically, the sheath 30 is an insulating shell used to enclose the conductive terminal 40. The sheath 30 includes a terminal cavity 31 and a positioning post 32, used to fix the conductive terminal 40 and ensure assembly accuracy. The terminal cavity 31 is a cavity structure inside the sheath 30 used to accommodate the conductive terminal 40. The terminal cavity 31 partially encloses the conductive terminal 40 to fix the installation position of the conductive terminal 40. The positioning hole 24 is a hole on the circuit board 20 used to pass through the positioning post 32 of the sheath 30 to ensure the accuracy of the assembly position of the sheath 30.

[0118] In summary, the insulating component 10 in this embodiment includes an insulating pad 11, which includes a first insulating surface 111 and a second insulating surface 112. The insulating pad 11 also includes clearance holes 113 and an insulating element 114. The openings of the clearance holes 113 are respectively connected to the first insulating surface 111 and the second insulating surface 112, allowing conductive components to pass through the clearance holes 113 and through the insulating pad 11, ensuring proper installation of the conductive components. The insulating element 114 is disposed on the first insulating surface 111 and the second insulating surface 112, and between adjacent clearance holes 113, to independently isolate the conductive components passing through the insulating pad 11, thereby preventing electrical breakdown and creepage during use.

[0119] In the electrical connector 100 of this embodiment, the insulating component 10 includes an insulating pad 11, which includes a first insulating surface 111 and a second insulating surface 112. The insulating pad 11 also includes clearance holes 113 and an insulating element 114. The openings of the clearance holes 113 are respectively connected to the first insulating surface 111 and the second insulating surface 112, allowing conductive components to pass through the clearance holes 113 and through the insulating pad 11, ensuring proper installation of the conductive components. The insulating element 114 is disposed on the first insulating surface 111 and the second insulating surface 112, and between adjacent clearance holes 113, to independently isolate the conductive components passing through the insulating pad 11, thereby preventing electrical breakdown and creepage during use.

[0120] In some implementations, please refer to Figure 16 This application also provides a vehicle 1000, which includes the electrical connector 100 in any of the above embodiments.

[0121] The technical features of the above embodiments can be combined arbitrarily. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as the combination of these technical features does not contradict each other, it should be considered within the scope of this specification. At the same time, other implementation methods can be derived from the above embodiments, so that structural and logical substitutions and changes can be made without departing from the scope of this disclosure.

[0122] The above embodiments merely illustrate several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims

1. An insulating component, characterized in that, include: An insulating pad (11) includes opposing first insulating surfaces (111) and second insulating surfaces (112), the second insulating surfaces (112) being adapted to face the circuit board; The insulating pad (11) further includes a clearance hole (113) and an insulating element (114). The clearance hole (113) connects the first insulating surface (111) and the second insulating surface (112). The clearance hole (113) is used to pass through a conductive device. The insulating element (114) is at least disposed on the second insulating surface (112) and disposed between adjacent clearance holes (113).

2. The insulating component according to claim 1, characterized in that, The insulating element (114) is also disposed on the first insulating surface (111).

3. The insulating component according to claim 1, characterized in that, The insulating element (114) includes a first insulating rib (1121) protruding from the second insulating surface (112).

4. The insulating component according to claim 1, characterized in that, The insulating component (10) also includes an insulating cover (12); An insulating pad receiving groove (1211) is provided on the third insulating surface (121) of the insulating cover (12). The insulating pad receiving groove (1211) is used to receive the insulating pad (11), so that the first insulating surface (111) faces the insulating cover (12). The bottom of the insulating pad receiving groove (1211) is provided with a first through hole (12111), and the projection of the first through hole (12111) on the third insulating surface (121) coincides with the projection of the clearance hole (113) on the third insulating surface (121).

5. The insulating component according to claim 4, characterized in that, The first insulating surface (111) is provided with a first protrusion (1111), and the bottom of the insulating pad receiving groove (1211) is provided with a first mating part (12112). The first protrusion (1111) is used to connect the first mating part (12112).

6. The insulating component according to claim 4, characterized in that, The insulating pad receiving groove (1211) has a first side (12113) and a second side (12114) with anti-mistake fitting part (12115) on opposite sides, and the insulating pad (11) has an anti-mistake protrusion (117) on opposite sides (115) and (116). The anti-mistake fitting part (12115) is used to connect the anti-mistake protrusion (117).

7. The insulating component according to claim 6, characterized in that, The anti-fool protrusion (117) is provided with a locking pin (1171), and the bottom of the insulating pad receiving groove (1211) is provided with a mating hole (12116). When the insulating pad (11) is housed in the insulating pad receiving groove (1211), the locking pin (1171) is connected to the mating hole (12116).

8. The insulating component according to claim 4, characterized in that, The insulating cover (12) has pressing handles (122) on opposite sides.

9. The insulating component according to claim 4, characterized in that, The side of the insulating pad receiving groove (1211) is provided with a second insulating rib (12117).

10. An electrical connector, characterized in that, The electrical connector includes a circuit board (20) and an insulating component (10) as described in any one of claims 1-9. The number of insulating components (10) is at least two, and different insulating components (10) are connected to each side of the circuit board (20).

11. The electrical connector according to claim 10, characterized in that, The circuit board (20) has a second through hole (21) and a pad (22), the pad (22) surrounding the opening of the second through hole (21); The projection of the second through hole (21) on the third insulating surface (121) coincides with the projection of the first through hole (12111) on the third insulating surface (121).

12. The electrical connector according to claim 11, characterized in that, The third insulating surface (121) is provided with a snap-fit ​​structure (1212), and the insulating cover (12) is fixed in the pre-lock position or the final lock position by the snap-fit ​​structure (1212); In the pre-lock position, the snap-fit ​​structure (1212) is fixed to the circuit board (20) to provide an isolation space between the insulating component (10) and the circuit board (20); in the final lock position, the snap-fit ​​structure (1212) is fixed to another insulating cover (12) on the opposite side of the circuit board (20) to ensure close contact between the circuit board (20) and the insulating component (10).

13. The electrical connector according to claim 12, characterized in that, The buckle structure (1212) includes a first buckle (12121), and the circuit board (20) is provided with a buckle hole (23), through which the first buckle (12121) passes.

14. The electrical connector according to claim 13, characterized in that, The number of the first buckle (12121) is at least two, and the first buckles (12121) are arranged diagonally opposite each other.

15. The electrical connector according to claim 13, characterized in that, The first buckle (12121) includes a first buckle arm (121211) and a first locking part (121212). The first buckle arm (121211) is located on the side of the first locking part (121212) close to the third insulating surface (121). The first buckle arm (121211) and the first locking part (121212) are integrally connected. When the insulating cover (12) is fixed in the pre-locked position, the first latch arm (121211) passes through the latch hole (23), and the bottom surface of the first locking part (121212) abuts against the surface of the circuit board (20).

16. The electrical connector according to claim 12, characterized in that, The buckle structure (1212) includes a second buckle (12122) and a third buckle (12123), and the circuit board (20) is provided with buckle holes (23); The second buckle (12122) and the third buckle (12123) are both inserted through the buckle hole (23). The second buckle (12122) is connected to the third buckle (12123) of the other insulating cover (12) on the opposite side of the circuit board (20). The third buckle (12123) is connected to the second buckle (12122) of the other insulating cover (12) on the opposite side of the circuit board (20).

17. The electrical connector according to claim 16, characterized in that, The number of the second buckle (12122) is at least two, and the second buckles (12122) are arranged diagonally opposite each other; The number of the third buckles (12123) is at least two, and the third buckles (12123) are arranged diagonally opposite each other.

18. The electrical connector according to claim 16, characterized in that, The second latch (12122) includes a second latch arm (121221) and a second locking part (121222). The second latch arm (121221) is located on the side of the second locking part (121222) close to the third insulating surface (121). The second latch arm (121221) and the second locking part (121222) are integrally connected. When the insulating cover (12) is fixed in the pre-locked position, the second locking part (121222) is connected to the third buckle (12123). The second locking part (121222) also has a pre-locking locking surface (121223), and the third buckle (12123) also has a pre-locking mating surface (121231). The pre-locking locking surface (121223) is used to abut against the pre-locking mating surface (121231).

19. The electrical connector according to claim 12, characterized in that, The buckle structure (1212) includes a first buckle (12121), a second buckle (12122), and a third buckle (12123). On the third insulating surface (121), there are at least two first buckles (12121), which are arranged diagonally opposite each other. The number of the second buckle (12122) is at least two, and the second buckles (12122) are arranged diagonally opposite each other; The number of the third buckles (12123) is at least two, and the third buckles (12123) are arranged diagonally opposite each other.

20. The electrical connector according to claim 19, characterized in that, The circuit board (20) is provided with a buckle hole (23). The buckle structure (1212) includes a first buckle (12121), a second buckle (12122) and a third buckle (12123). The first buckle (12121) includes a first buckle arm (121211) and a first locking part (121212). The first buckle arm (121211) is located on the side of the first locking part (121212) close to the third insulating surface (121). The first buckle arm (121211) and the first locking part (121212) are integrally connected. The second latch (12122) includes a second latch arm (121221) and a second locking part (121222). The second latch arm (121221) is located on the side of the second locking part (121222) close to the third insulating surface (121). The second latch arm (121221) and the second locking part (121222) are integrally connected. When the insulating cover (12) is fixed in the pre-locked position, the first latch arm (121211) passes through the latch hole (23), the bottom surface of the first locking part (121212) abuts against the surface of the circuit board (20), the second locking part (121222) is connected to the third latch (12123), the second locking part (121222) also has a pre-locking locking surface (121223), the third latch (12123) also has a pre-locking mating surface (121231), and the pre-locking locking surface (121223) is used to abut against the pre-locking mating surface (121231).

21. The electrical connector according to claim 18 or 20, characterized in that, The insulating cover (12) also includes a snap-fit ​​groove (123), which contacts the third snap-fit ​​(12123); When the insulating cover (12) is fixed in the final locking position, the second locking part (121222) is accommodated in the snap groove (123) of another insulating cover (12), and the two sides of the circuit board (20) respectively contact the third insulating surface (121) of the two different insulating covers (12).

22. The electrical connector according to claim 11, characterized in that, The electrical connector (100) further includes a sheath (30) and a conductive terminal (40), the conductive terminal (40) passing through the first through hole (12111), the clearance hole (113) and the second through hole (21), and the sheath (30) partially accommodating the conductive terminal (40).

23. The electrical connector according to claim 22, characterized in that, The sheath (30) includes a terminal cavity (31) and a positioning post (32). The circuit board (20) is also provided with a positioning hole (24). The terminal cavity (31) partially accommodates the conductive terminal, and the positioning post (32) passes through the positioning hole (24).

24. A vehicle, characterized in that, Includes the electrical connector (100) as described in any one of claims 10-23.