Electrical connector and electrical connection assembly, battery pack, electric device having the same
By designing a breakable fusible connector that integrates electrical connection and safety functions, the problem of multiple components occupying too much space in the battery pack is solved, realizing the integration of power transmission and safety protection, reducing costs and increasing energy density.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BYD CO LTD
- Filing Date
- 2025-05-12
- Publication Date
- 2026-06-09
AI Technical Summary
Existing battery packs require electrical connectors and fuses at the positive and negative terminals, resulting in a large number of components and space consumption.
Design an electrical connector that simultaneously transmits electrical energy and provides protection. Employ a fracture-resistant fusible link structure to integrate electrical connection and protection functions into one unit, reducing the number of components.
No additional fuses are required, reducing the number of parts, saving space, lowering costs, and improving the space utilization and energy density of the battery pack.
Smart Images

Figure CN224342675U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrical connector technology, and more specifically, to an electrical connector and an electrical connection assembly, battery pack, and electrical equipment having the same. Background Technology
[0002] In related technologies, the positive and negative terminals of the battery pack need to be equipped with electrical connectors, and fuses need to be installed on both the electrical connectors and the positive and negative terminals. This results in a large number of components, and the fuses also require space within the battery pack. Utility Model Content
[0003] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes an electrical connector that simultaneously transmits electrical energy and provides a safety fuse, thus eliminating the need for an additional safety component, reducing the number of parts, lowering costs, and saving space.
[0004] This utility model also proposes an electrical connection assembly having the aforementioned electrical connector.
[0005] This invention also proposes a battery pack having the aforementioned electrical connection component.
[0006] This utility model also proposes an electrical device having the aforementioned battery pack.
[0007] An electrical connector according to a first aspect of the present invention includes: a housing defining a receiving cavity, a first mating port and a second mating port communicating with the receiving cavity; and an electrical connector disposed within the receiving cavity, the electrical connector being configured to be at least partially a fracture-resistant molten metal, a portion of the electrical connector being adapted to be electrically connected to a first external element through the first mating port, and a portion of the electrical connector being adapted to be electrically connected to a second external element through the second mating port.
[0008] The electrical connector according to the present invention has both power transmission and safety functions, thus eliminating the need for additional safety components, reducing the number of parts, lowering costs, and saving space.
[0009] In addition, the electrical connector according to the above embodiments of the present invention may also have the following additional technical features:
[0010] According to some embodiments of the present invention, the electrical connector is constructed as a molten material.
[0011] According to some embodiments of the present invention, a portion of the electrical connector is exposed at the first mating port for electrical connection with the first external component.
[0012] According to some optional embodiments of the present invention, the housing includes a first housing portion and an end cap. The first housing portion is provided with a receiving cavity having a mounting opening. The end cap is used to open or close the mounting opening. The second external element is adapted to extend into the receiving cavity through the second mating port and to be fixedly connected to the electrical connector and the second external element through the mounting opening.
[0013] According to some specific embodiments of the present invention, a first sealing element is provided between the end cap and the first shell portion.
[0014] According to some embodiments of the present invention, the electrical connector further includes a fixing member adapted to be fitted onto a second external element electrically connected to the electrical connector, the fixing member being fixedly connected to the housing to position the second external element.
[0015] According to some optional embodiments of the present invention, the housing is provided with a connecting protrusion protruding from the outer wall of the housing, the connecting protrusion extending around the second mating opening, and the fixing member mating with the connecting protrusion.
[0016] According to some specific embodiments of this utility model, the fixing member is threadedly engaged with the connecting protrusion.
[0017] According to some optional embodiments of the present invention, the electrical connector further includes a snap-fit component, which is sleeved on the fixing component, and when the fixing component and the housing are in place, the snap-fit component engages with the housing.
[0018] According to some specific embodiments of this utility model, the housing is provided with a buckle protrusion, and the buckle member engages with the buckle protrusion.
[0019] According to some specific embodiments of the present invention, the fastener includes a first fastening part and a second fastening part that can be separably engaged, and the first fastening part and the second fastening part are arranged circumferentially along the second engaging opening.
[0020] According to some optional embodiments of the present invention, the housing includes a first housing portion and a second housing portion, the second housing portion being disposed within the first housing portion and defining the receiving cavity, and the second mating port penetrating the walls of the first housing portion and the second housing portion disposed opposite to each other.
[0021] According to some specific embodiments of the present invention, the first shell portion is provided with an avoidance opening, and the second shell portion is provided with a mating protrusion, the mating protrusion defining the second mating opening, and the mating protrusion passing through the avoidance opening.
[0022] According to some specific embodiments of the present invention, a second sealing element is provided between the electrical connector and the second housing portion; and / or, a third sealing element is provided between the first housing portion and the second housing portion.
[0023] According to a second aspect of the present invention, an electrical connection assembly is provided, the electrical connection assembly comprising: an electrical connector as described in the first aspect of the present invention; and a connecting wire harness, one end of which is electrically connected to the electrical connector, and the other end of which extends out of the receiving cavity through a second mating port.
[0024] According to the electrical connection assembly of the present invention, by utilizing the electrical connector described in the first aspect of the present invention, the electrical connector can simultaneously have the functions of transmitting electrical energy and providing protection. This eliminates the need for additional protection components in the battery pack, thereby improving the space utilization of the battery pack, increasing energy density, and bringing benefits of lightweighting and cost reduction.
[0025] According to a third aspect of the present invention, a battery pack is provided, the battery pack comprising: a housing, wherein a plurality of battery cells are disposed within the housing, and the housing is provided with an external connection end electrically connected to the plurality of battery cells; and an electrical connection assembly according to a second aspect of the present invention, wherein the electrical connection member is electrically connected to the external connection end through a first mating port.
[0026] According to the battery pack of the present invention, by utilizing the electrical connection component described in the second aspect of the present invention, the electrical connector has both the function of transmitting electrical energy and providing protection. This eliminates the need for additional protection components in the battery pack, thereby improving the space utilization of the battery pack, increasing energy density, and bringing benefits of lightweighting and cost reduction.
[0027] According to some embodiments of the present invention, a fourth sealing element is provided between the housing and the box body.
[0028] According to a fourth aspect of the present invention, an electrical device is provided, the electrical device comprising a battery pack as described in an embodiment of a third aspect of the present invention.
[0029] According to the embodiments of the present invention, the electrical equipment utilizes the battery pack described in the third aspect of the present invention, enabling the electrical connector to simultaneously perform the functions of transmitting electrical energy and providing protection. This eliminates the need for additional fuses within the battery pack, facilitating increased energy density and resulting in benefits such as weight reduction and cost reduction.
[0030] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0031] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0032] Figure 1 This is a structural schematic diagram of the electrical connector and connecting wire harness according to an embodiment of the present utility model;
[0033] Figure 2 This is an exploded view of the electrical connector and connecting wire harness according to an embodiment of the present utility model;
[0034] Figure 3 This is an exploded view of the electrical connector and connecting wire harness according to an embodiment of the present utility model;
[0035] Figure 4 This is a cross-sectional view of the electrical connector and connecting wire harness according to an embodiment of the present utility model;
[0036] Figure 5 This is a top view of the electrical connector and connecting wire harness according to an embodiment of the present utility model.
[0037] Reference numerals: 100, electrical connection assembly; 1, electrical connector; 10, housing; 11, first housing portion; 12, second housing portion; 121, mating protrusion; 13, end cap; 14, receiving cavity; 142, second mating port; 15, mounting port; 16, connecting protrusion; 17, snap-fit protrusion;
[0038] 20. Electrical connectors;
[0039] 31. Fastener; 32. Buckle; 321. First buckle part; 322. Second buckle part;
[0040] 351. First seal; 352. Second seal; 353. Third seal; 354. Fourth seal;
[0041] 40. Mounting wall; 41. Mating joint; 50. Connecting harness; 51. Electrical connector; 52. Harness section;
[0042] 61. First fastener; 62. Second fastener; 63. Third fastener. Detailed Implementation
[0043] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0044] The electrical connector 1 according to an embodiment of the present invention is described below with reference to the accompanying drawings.
[0045] like Figures 1-5 As shown, the electrical connector 1 according to an embodiment of the present invention includes a housing 10 and an electrical connector 20.
[0046] The housing 10 defines a receiving cavity 14, a first mating port and a second mating port 142, both of which are connected to the receiving cavity 14. An electrical connector 20 is disposed within the receiving cavity 14 and is configured to be at least partially a fractured melt.
[0047] A portion of the electrical connector 20 is adapted to be electrically connected to a first external component through a first mating port, and a portion of the electrical connector 20 is adapted to be electrically connected to a second external component through a second mating port 142, so as to realize the electrical connection between the first external component and the second external component using the electrical connector 20.
[0048] When one of the first external component and the second external component is a power source or is connected to a power source, current flows through the electrical connector 20 to the other of the first external component and the second external component, so as to enable the power source to supply power to the external component.
[0049] Specifically, the electrical connector 1 is used to realize the transmission of electrical energy. For example, when the electrical connector 1 is used in the battery pack of a vehicle, the electrical connector 1 serves as a power output port, a window that connects the battery pack to the vehicle and provides it with power.
[0050] Specifically, the electrical connector 20 is configured as at least partially a fracture-resistant fusible element, enabling the electrical connector 1 to function as a circuit protection device, quickly and effectively interrupting short-circuit and overload currents to prevent safety issues such as component damage or even fire during a short circuit.
[0051] Specifically, when the current through the electrical connector 20 is overloaded or short-circuited, the fusible element melts and the electrical connector 20 disconnects the transmission of electrical energy, thereby improving the safety of use.
[0052] The electrical connector 1 according to the present invention has both power transmission and safety functions, thus eliminating the need for additional safety components, reducing the number of parts, lowering costs, and saving space.
[0053] The electrical connector 1 according to a specific embodiment of the present invention is described below with reference to the accompanying drawings.
[0054] In some specific embodiments of this utility model, such as Figures 1-5 As shown, the electrical connector 1 includes a housing 10 and an electrical connector 20.
[0055] In some embodiments of this utility model, the electrical connector 20 can be fixed in the accommodating cavity 14 by a snap-fit structure; or, the electrical connector 20 can be limited in the accommodating cavity 14 by a plastic structure; or, the electrical connector 20 can be injection molded and fixed in the accommodating cavity 14.
[0056] Of course, the electrical connector 20 can also be fixed in the accommodating cavity 14 in other ways, without much restriction here.
[0057] In some embodiments of this utility model, the electrical connector 20 is constructed as a molten body, which improves the sensitivity of the electrical connector 20 in responding to current overload or short circuit, thereby significantly improving safety and reliability.
[0058] Specifically, the electrical connector 20 is constructed as a molten body, which enables the electrical connector 20 to react more quickly when there is an overload or short circuit in the current, allowing it to cut off the current and stop the transmission of electrical energy more quickly, while preventing arcing in the high-voltage circuit from causing a secondary short circuit.
[0059] In some embodiments, after the fusible link on the electrical connector 20 is melted, the electrical connector 20 in the electrical connector 1 can be replaced separately, or the entire electrical connector 1 can be replaced directly. No further restrictions are imposed here.
[0060] In some embodiments of this utility model, such as Figure 4 As shown, a portion of the electrical connector 20 is exposed in the first mating port for electrical connection with the first external component, thus facilitating the electrical connection between the first external component and the electrical connector 20.
[0061] In some embodiments, the electrical connector 20 is applied to a battery pack, which includes a housing and a first external element. The first external element is located inside the housing, such that a portion of the electrical connector 20 is exposed through a first mating opening, so that the electrical connector exposed through the first mating opening can extend into the housing and be electrically connected to the first external element inside the housing to meet the electrical connection requirements of the first external element.
[0062] In some optional embodiments of this utility model, such as Figure 2 , Figure 3 As shown, the housing 10 includes a first housing portion 11 and an end cap 13. The first housing portion 11 has a receiving cavity 14 with a mounting port 15. The end cap 13 is used to open or close the mounting port 15. The second external component is adapted to extend into the receiving cavity 14 through the second mating port 142 and be fixedly connected to the electrical connector 20 and the second external component through the mounting port 15, so as to realize the fixed connection between the second external component and the electrical connector 20, and then realize the electrical connection between the first external component and the second external component through the electrical connector 20.
[0063] In some embodiments, such as Figure 3 As shown, the end cap 13 is detachably fixed to the housing 10 by the first fastener 61, so that the end cap 13 can open or close the mounting port 15.
[0064] In some examples, the first fastener 61 is a screw or bolt, the end cap 13 is provided with a first connecting hole, the first housing 11 is provided with a first mating hole, and the first fastener 61 is adapted to pass through the first connecting hole and the first mating hole to fix the end cap 13 to the first housing 11.
[0065] In some embodiments, the mounting port 15 and the second mating port 142 are located on two adjacent walls of the housing 10. The second external component enters the accommodating cavity 14 through the second mating port 142 and contacts and engages with the electrical connector 20 in the accommodating cavity 14. Then, the operator fixes the second external component and the electrical connector 20 from the mounting port 15 to prevent the second external component from accidentally disengaging from the electrical connector 20 under external force.
[0066] In some embodiments, the electrical connector 20 and the second external element are fixedly connected by a second fastener 62.
[0067] In some examples, the second fastener 62 is a screw, and the second external element includes an electrical connector 51 with a second connecting hole and an electrical connector 20 with a second mating hole. The second fastener 62 is adapted to pass through the second connecting hole and threadedly engage with the second mating hole to achieve a fixed connection between the electrical connector 51 and the electrical connector 20.
[0068] Furthermore, the second external component also includes a wiring harness 52, which is adapted to be welded and fixed to the electrical connector 51 for electrical connection with external parts.
[0069] In some specific embodiments of this utility model, such as Figure 3 , Figure 4 As shown, a first sealing element 351 is provided between the end cap 13 and the first housing portion 11 to seal the gap between the end cap 13 and the first housing portion 11, preventing liquid from entering the receiving cavity 14 from the gap between the end cap 13 and the first housing portion 11, thus avoiding short circuits in the electrical connector 1 and improving the safety of the electrical connector 1.
[0070] In some specific embodiments of this utility model, the electrical connector 1 further includes a fixing member 31, which is adapted to be fitted onto a second external element that is electrically connected to the electrical connector 20. The fixing member 31 is fixedly connected to the housing 10 to position the second external element. Thus, when the second external element is electrically connected to the electrical connector 20, the position of the second external element can be limited, reducing the possibility that the second external element may accidentally disengage from the electrical connector 20 due to external force.
[0071] In some embodiments, such as Figure 3 As shown, the housing 10 is provided with a connecting protrusion 16 protruding from the outer wall of the housing 10. The connecting protrusion 16 extends around the second mating port 142. The fixing member 31 cooperates with the connecting protrusion 16 to fix the fixing member 31 on the housing 10. The fixing member 31 is used to limit the relative position of the second external component and the housing 10 to achieve a stable electrical connection between the second external component and the electrical connector 20.
[0072] In some examples, the fastener 31 is threaded into the connecting protrusion 16 to facilitate operation of the fastener 31 and achieve a detachable fit between the fastener 31 and the connecting protrusion 16.
[0073] Specifically, when it is necessary to electrically connect the second external component to the electrical connector 20, first rotate the fixing member 31 to remove the fixing member 31 from the connecting protrusion 16, and then fix the fixing member 31 to the second external component. After the second external component extends into the receiving cavity 14 from the second mating port 142, rotate the fixing member 31 to fix the fixing member 31 to the connecting protrusion 16, thereby using the fixing member 31 to fix the second external component.
[0074] Furthermore, the fixing member 31 is provided with a sealing ring inside. When the fixing member 31 is fitted onto the second external component, the sealing ring undergoes elastic deformation, thereby achieving a fixed fit between the second external component and the fixing member 31. At the same time, it seals the gap between the second external component and the fixing member 31, preventing liquid from entering the receiving cavity 14 from the gap between the second external component and the fixing member 31, thus avoiding short circuits in the electrical connector 1 and improving the safety of the electrical connector 1.
[0075] In some optional embodiments of this utility model, such as Figure 3 , Figure 5 As shown, the electrical connector 1 also includes a snap fastener 32, which is fitted over the fixing member 31. When the fixing member 31 and the housing 10 are in place, the snap fastener 32 and the housing 10 are used to determine whether the fixing member 31 and the connecting protrusion 16 are installed in place, so as to avoid the fixing member 31 being misaligned or the torque between the fixing member 31 and the connecting protrusion 16 not being locked.
[0076] In some embodiments, the housing 10 is provided with a connecting protrusion 16 protruding from the outer wall of the housing 10. The connecting protrusion 16 extends around the second mating port 142. The fixing member 31 is threadedly engaged with the connecting protrusion 16. When the fixing member 31 and the connecting protrusion 16 are engaged in place, the snap-fit engagement between the snap-fit member 32 and the housing 10 is used to determine whether the fixing member 31 and the connecting protrusion 16 are installed in place, so as to avoid the fixing member 31 being misaligned or the torque between the fixing member 31 and the connecting protrusion 16 not being locked.
[0077] In some specific embodiments of this utility model, such as Figure 3 , Figure 5 As shown, the housing 10 is provided with a buckle protrusion 17, and the buckle 32 engages with the buckle protrusion 17.
[0078] Specifically, as the fastener 31 is gradually fixed to the connecting protrusion 16, the latching member 32 moves toward the latching protrusion 17. When the fastener 31 and the connecting protrusion 16 are in place, the latching member 32 and the latching protrusion 17 on the housing 10 are in place.
[0079] In some embodiments, the snap-fit protrusion 17 is integrally formed with the housing 10, which eliminates the need for a connection structure between the snap-fit protrusion 17 and the housing 10, thereby reducing the complexity of the components and ensuring the connection strength between the snap-fit protrusion 17 and the housing.
[0080] In some specific embodiments of this utility model, such as Figure 3 As shown, the fastener 32 includes a first fastening part 321 and a second fastening part 322 that can be separably engaged. The first fastening part 321 and the second fastening part 322 are arranged circumferentially along the second engagement opening 142 to facilitate the fastener 32 being fitted onto the fixing member 31, thereby reducing the difficulty of operation.
[0081] In some examples, the first snap-fit part 321 and the second snap-fit part 322 engage with each other at the circumferential end of the second mating opening 142 to facilitate the connection and separation of the first snap-fit part 321 and the second snap-fit part 322, thereby facilitating the attaching of the snap-fit part 32 to the fixing member 31 or the removal of the snap-fit part 32 from the fixing member 31.
[0082] In some optional embodiments of this utility model, such as Figure 3 As shown, the housing 10 includes a first housing portion 11 and a second housing portion 12. The second housing portion 12 is disposed within the first housing portion 11 and defines a receiving cavity 14. A second mating port 142 penetrates the walls of the first housing portion 11 and the second housing portion 12, which are disposed opposite to each other, so that a second external component can extend into the second housing portion 12 through the second mating port 142 to be electrically connected to the electrical connector 20 in the receiving cavity 14.
[0083] In some embodiments, the connecting protrusion 16 is provided on the first housing portion 11. Specifically, the receiving cavity 14 defined by the second housing portion 12 matches the shape of the electrical connector 20. By providing the connecting protrusion 16 on the first housing portion 11, the receiving cavity 14 can be formed on the second housing portion 12 and the connecting protrusion 16 can be formed on the first housing portion 11, which helps to reduce molding difficulty and thus reduce production costs.
[0084] In some embodiments, the second shell portion 12 is fixed inside the first shell portion 11 by a snap-fit structure.
[0085] In some specific embodiments of this utility model, such as Figure 3 , Figure 4 As shown, the first housing portion 11 is provided with a clearance opening, and the second housing portion 12 is provided with a mating protrusion 121. The mating protrusion 121 defines a second mating opening 142. The mating protrusion 121 passes through the clearance opening so that the second mating opening 142 is exposed outside the first housing portion 11, so as to facilitate the first external component to be electrically connected to the electrical connector 20 through the second mating opening 142.
[0086] In some embodiments, the housing includes a mounting wall 40, which has a mating opening 41. Multiple battery cells are disposed in the housing, and an external connection end is provided at the positive or negative terminal of the battery module formed by the multiple battery cells. The external connection end is adapted to be electrically connected to the electrical connector 20 through the first mating opening.
[0087] The external connection end is located inside the housing, and the mating protrusion 121 is adapted to extend into the housing through the mating port 41 to be electrically connected to the external connection end inside the housing.
[0088] In some specific embodiments of this utility model, such as Figure 3 , Figure 4 As shown, a second seal 352 is provided between the electrical connector 20 and the second housing 12. The second seal 352 is used to seal the gap between the electrical connector 20 and the second housing 12, thereby improving the sealing performance of the electrical connector 20 and facilitating the improvement of the safety of the use of the electrical connector 1.
[0089] Furthermore, a second seal 352 is provided between the electrical connector 20 and the second housing 12, which can also be used to separate the electrical connector 20 and the second housing 12 to avoid short circuit.
[0090] In some specific embodiments of this utility model, such as Figure 3 , Figure 4 As shown, a third seal 353 is provided between the first housing portion 11 and the second housing portion 12. The third seal 353 is used to seal the gap between the first housing portion 11 and the second housing portion 12 to prevent liquid from flowing into the receiving cavity 14 through the gap between the first housing portion 11 and the second housing portion 12, and to prevent liquid from flowing into the electrical connector 20, thereby improving the safety of the use of the electrical connector 1.
[0091] In some examples, such as Figure 4As shown, the third seal 353 is fitted over the mating protrusion 121 to seal the gap between the mating protrusion 121 and the first housing 11, preventing liquid from entering the first housing 11 through the gap between the mating protrusion 121 and the first housing 11, thereby improving the safety of the electrical connector 1 in use.
[0092] The electrical connection assembly 100 according to an embodiment of the present invention is described below. The electrical connection assembly 100 according to an embodiment of the present invention includes an electrical connector 1 and a connecting wire harness 50 according to the above embodiment of the present invention.
[0093] One end of the connecting harness 50 is electrically connected to the electrical connector 20, and the other end extends out of the receiving cavity through the second mating port 142, so that the other end of the connecting harness 50 can be electrically connected to the external component. Thus, the connecting harness 50 is used to realize the electrical connection between the electrical connector 1 and the external component, so that when the electrical connector 1 is electrically connected to the battery cell, the external component and the battery cell can be electrically connected. This allows the current in the battery cell to flow to the external component through the connecting harness 50 to power the external component.
[0094] It should be explained here that the connecting harness 50 defines the aforementioned second external component.
[0095] According to the embodiment of the present invention, the electrical connection assembly 100 utilizes the electrical connector 1 according to the above embodiment of the present invention, enabling the electrical connector 1 to simultaneously have the functions of transmitting electrical energy and providing protection. This eliminates the need for additional protection components in the battery pack, facilitating improved space utilization of the battery pack, increased energy density, and resulting in the benefits of lightweighting and cost reduction.
[0096] The following describes a battery pack according to an embodiment of the present invention. The battery pack according to an embodiment of the present invention includes a housing and an electrical connection assembly 100 according to the above embodiment of the present invention.
[0097] The housing contains multiple battery cells and has an external connection end that is electrically connected to the multiple battery cells. The electrical connector 20 is electrically connected to the external connection end through a first mating port, and the connecting harness 50 is electrically connected to the electrical connector 20 through a second mating port 142. The electrical connector 1 is used to realize the electrical connection between the multiple battery cells and the connecting harness 50, so that the current in the multiple battery cells can flow to the external parts through the connecting harness 50.
[0098] It should be explained here that the external connection end defines the first external element mentioned above, and the connecting harness 50 defines the second external element mentioned above.
[0099] In some embodiments, the battery pack includes two electrical connectors 1 and two connecting harnesses 50, and multiple battery cells form a battery module. The positive and negative terminals of the battery module are respectively provided with an external connection end. The two external connection ends are electrically connected to the electrical connectors 20 of the two electrical connectors 1, and the two connecting harnesses 50 are electrically connected to the electrical connectors 20 of the two electrical connectors 1.
[0100] The external component is adapted to mate with two connecting harnesses 50 so that electrical energy in the battery pack is transferred to the external component through the electrical connector 1 and the connecting harnesses 50 to provide electrical energy to the external component.
[0101] According to the battery pack of the present invention, by utilizing the electrical connector 1 of the above embodiment of the present invention, the electrical connector 1 can simultaneously have the functions of transmitting electrical energy and providing protection. This eliminates the need to set up additional protection components in the battery pack, which facilitates the improvement of battery pack space utilization, increases energy density, and brings the benefits of lightweighting and cost reduction.
[0102] In some embodiments of this utility model, such as Figure 4 As shown, the external connection end and the electrical connector 20 are fixedly connected by the third fastener 63.
[0103] For example, the third fastener 63 is a screw, with a third connecting hole on the external connecting end and a third mating hole on the electrical connector 20. The third fastener 63 is adapted to pass through the third connecting hole and be threadedly connected to the third mating hole to achieve a fixed electrical connection between the external connecting end and the electrical connector 20.
[0104] In some embodiments of this utility model, such as Figure 3 , Figure 4 As shown, a fourth sealing element 354 is provided between the housing 10 and the box body. The fourth sealing element 354 is used to seal the gap between the housing 10 and the box body to prevent liquid from entering the box body or the housing 10 through the gap between the housing 10 and the box body, thereby improving the safety of the battery pack.
[0105] In some embodiments, such as Figure 3 As shown, the mounting wall 40 of the housing is provided with a mating port 41, and the first mating port is arranged opposite to the mating port 41. The external connection end and the electrical connector 20 are adapted to achieve electrical connection through the mating port 41 and the first mating port.
[0106] The fourth seal 354 is located between the mounting wall 40 and the housing 10.
[0107] Other configurations and operations of the battery pack according to embodiments of the present invention are known to those skilled in the art and will not be described in detail here.
[0108] The following describes an electrical device according to an embodiment of the present invention. The electrical device according to an embodiment of the present invention includes a battery pack according to the above-described embodiment of the present invention.
[0109] Among them, electrical equipment can include, but is not limited to, mobile phones, tablets, laptops, electric toys, power tools, electric vehicles, electric cars, ships, spacecraft, etc.
[0110] Among them, electric toys can include stationary or mobile electric toys, such as game consoles, electric car toys, electric ship toys, and electric airplane toys; spacecraft can include airplanes, rockets, space shuttles, and spacecraft; power tools include metal cutting power tools, grinding power tools, assembly power tools, and railway power tools, such as electric drills, electric grinders, electric wrenches, electric screwdrivers, electric hammers, impact drills, concrete vibrators, and electric planers.
[0111] In some embodiments, the electrical device is a vehicle, which may be a pure electric vehicle or a hybrid vehicle.
[0112] According to the embodiments of the present invention, the electrical equipment utilizes the battery pack according to the above embodiments of the present invention, enabling the electrical connector 1 to simultaneously have the functions of transmitting electrical energy and providing protection. This eliminates the need for additional protection components within the battery pack, thereby improving the space utilization of the battery pack, increasing energy density, and bringing benefits such as weight reduction and cost reduction.
[0113] Other components and operations of the electrical equipment according to the embodiments of this utility model are known to those skilled in the art and will not be described in detail here.
[0114] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, features defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more. In the description of this utility model, "above" or "below" a second feature may include direct contact between the first and second features, or it may include contact between the first and second features not being in direct contact but through another feature between them.
[0115] In the description of this utility model, the terms "above", "over" and "on top" for the first feature and the second feature include the first feature being directly above or diagonally above the second feature, or simply indicating that the first feature is at a higher horizontal level than the second feature.
[0116] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0117] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0118] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. An electrical connector (1), characterized in that, include: The housing (10) defines a receiving cavity (14) and a first mating port and a second mating port (142) communicating with the receiving cavity (14); An electrical connector (20) is disposed within the receiving cavity (14), and the electrical connector (20) is configured to be at least partially a fractured melt. A portion of the electrical connector (20) is adapted to be electrically connected to a first external element through the first mating port, and a portion of the electrical connector (20) is adapted to be electrically connected to a second external element through the second mating port (142).
2. The electrical connector (1) according to claim 1, characterized in that, The electrical connector (20) is constructed as a molten material.
3. The electrical connector (1) according to claim 1, characterized in that, A portion of the electrical connector (20) is exposed at the first mating port for electrical connection with the first external component.
4. The electrical connector (1) according to claim 1, characterized in that, The housing (10) includes a first housing portion (11) and an end cap (13). The first housing portion (11) has a receiving cavity (14) with a mounting port (15). The end cap (13) is used to open or close the mounting port (15). The second external element is adapted to extend into the receiving cavity (14) through the second mating port and to be fixedly connected to the electrical connector (20) and the second external element through the mounting port (15).
5. The electrical connector (1) according to claim 4, characterized in that, A first sealing element (351) is provided between the end cap (13) and the first shell portion (11).
6. The electrical connector (1) according to claim 1, characterized in that, It also includes a fastener (31) adapted to be fitted onto a second external element electrically connected to the electrical connector (20), the fastener (31) being fixedly connected to the housing (10) to position the second external element.
7. The electrical connector (1) according to claim 6, characterized in that, The housing (10) is provided with a connecting protrusion (16) protruding from the outer wall of the housing (10), the connecting protrusion (16) extends around the second mating port (142), and the fixing member (31) mates with the connecting protrusion (16).
8. The electrical connector (1) according to claim 7, characterized in that, The fastener (31) is threadedly engaged with the connecting protrusion (16).
9. The electrical connector (1) according to claim 6, characterized in that, It also includes a snap fastener (32), which is fitted over the fixing member (31). When the fixing member (31) and the housing (10) are in place, the snap fastener (32) snaps into the housing (10).
10. The electrical connector (1) according to claim 9, characterized in that, The housing (10) is provided with a buckle protrusion (17), and the buckle member (32) engages with the buckle protrusion (17).
11. The electrical connector (1) according to claim 9, characterized in that, The fastener (32) includes a first fastening part (321) and a second fastening part (322) that can be separably engaged, and the first fastening part (321) and the second fastening part (322) are arranged circumferentially along the second engagement opening (142).
12. The electrical connector (1) according to claim 1, characterized in that, The housing (10) includes a first housing portion (11) and a second housing portion (12), the second housing portion (12) is disposed inside the first housing portion (11), the second housing portion (12) defines the receiving cavity (14), and the second mating port (142) penetrates the walls of the first housing portion (11) and the second housing portion (12) which are disposed opposite to each other.
13. The electrical connector (1) according to claim 12, characterized in that, The first shell portion (11) is provided with a clearance opening, and the second shell portion (12) is provided with a mating protrusion (121). The mating protrusion (121) defines the second mating opening (142), and the mating protrusion (121) passes through the clearance opening.
14. The electrical connector (1) according to claim 12, characterized in that, A second seal (352) is provided between the electrical connector (20) and the second housing (12); and / or, A third seal (353) is provided between the first shell portion (11) and the second shell portion (12).
15. An electrical connection assembly, characterized in that, include: An electrical connector (1), wherein the electrical connector (1) is the electrical connector (1) according to any one of claims 1-14; A connecting harness (50) is provided, one end of which is electrically connected to the electrical connector (20), and the other end extends out of the receiving cavity (14) through the second mating port (142).
16. A battery pack, characterized in that, include: A housing, wherein multiple battery cells are disposed within the housing, and the housing is provided with an external connection terminal that is electrically connected to the multiple battery cells; An electrical connection assembly (100), the electrical connection assembly (100) being the electrical connection assembly (100) according to claim 15, wherein the electrical connector (20) is electrically connected to the external connection end through the first mating port.
17. The battery pack according to claim 16, characterized in that, A fourth sealing element (354) is provided between the housing (10) and the box body.
18. An electrical appliance, characterized in that, Includes the battery pack as described in claim 16 or 17.