A fully waterproof all-in-one machine

Abstract

This utility model discloses a fully waterproof all-in-one machine, relating to the field of industrial display equipment technology. It includes a main casing, which is a fully enclosed waterproof structure made of stainless steel. By incorporating a stainless steel main casing and a heat dissipation system, this utility model achieves efficient compatibility between heat dissipation and waterproofing. The fully enclosed waterproof structure (IP65 rating) prevents liquid and dust intrusion at the source, creating a safe operating environment for the internal systems. The heat dissipation structure rapidly conducts heat from core components through copper and aluminum plates. Combined with a multi-channel layout of side air intake and top air exhaust, it utilizes external low-temperature air to complete heat exchange within the enclosed channels. The vertically staggered design of the inlet and outlet ducts utilizes the principle of rising hot air to create a pressure difference, efficiently expelling hot air in a fully enclosed state. This satisfies the waterproof and dustproof requirements in extreme environments while ensuring the heat dissipation stability during high-load operation, allowing both to work together to adapt to complex industrial scenarios such as high temperature, humidity, and dust.

Description

Technical Field

[0001] This utility model relates to the field of industrial display equipment technology, specifically a fully waterproof all-in-one machine. Background Technology

[0002] With the continuous acceleration of industrial automation, industrial display devices, as key human-computer interaction and information presentation carriers, are being used in increasingly wide and complex scenarios. From automated production lines in factories to transportation, energy and power, petrochemicals and other fields, industrial display devices undertake important tasks such as displaying production data, monitoring equipment operating status, and providing operating interfaces.

[0003] With the deepening of industrial and intelligent manufacturing concepts, industrial production is making great strides toward automation, intelligence, and precision. As a key carrier for achieving efficient human-computer interaction and information visualization in the industrial field, industrial display equipment has ushered in an opportunity for explosive growth. Existing industrial display equipment is rich in variety, has superior performance, and can meet the needs of various industrial scenarios.

[0004] However, industrial environments are complex and diverse. In addition to outdoor water mist scenarios, indoor factories also present harsh environments such as humidity, dust, and high temperatures, which place extremely high demands on the waterproofness and durability of equipment. Most existing industrial all-in-one machines are designed with ordinary waterproofing, which can easily damage internal components due to water mist and moisture penetration. When waterproofing is enhanced, the heat dissipation structure is easily damaged, leading to equipment throttling or failure due to overheating. Alternatively, the materials have poor durability and are susceptible to corrosion, rust, and dust abrasion, making them unable to withstand the harsh indoor factory environment for a long time. Therefore, there is an urgent need for an industrial all-in-one machine that combines IP65 waterproofing, efficient heat dissipation, and durable stainless steel materials, and is suitable for various scenarios in both outdoor and indoor industrial factories. Summary of the Invention

[0005] Therefore, the purpose of this utility model is to provide a fully waterproof all-in-one machine to solve the technical problem.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a fully waterproof integrated machine, including a main shell, wherein the main shell is a stainless steel fully enclosed waterproof structure, and a copper-aluminum plate is fixedly installed on the inner wall of the main shell for heat conduction and heat dissipation, and a heat dissipation structure is fixedly provided on one side of the copper-aluminum plate;

[0007] The heat dissipation structure includes an air duct and a heat exchange chamber fixedly installed on one side of a copper-aluminum plate. An air inlet pipe is fixedly connected to the side end of the air duct, and an air outlet pipe is fixedly connected to the top end of the air duct. A fan is fixedly installed inside the heat exchange chamber to drive hot air out quickly.

[0008] By adopting the above technical solutions, the fully enclosed waterproof structure (IP65 rating) relies on the double sealing design of the stainless steel 304 main shell to block the intrusion of liquids and dust from the source, creating a safe operating environment for the internal heat dissipation system and achieving efficient compatibility between heat dissipation and waterproofing. The heat dissipation structure quickly conducts heat from the core components through copper and aluminum plates, and combined with the layout of side air intake and top air exhaust, it utilizes the external low-temperature air to complete heat exchange in the closed air duct.

[0009] Furthermore, the side of the air duct that is in contact with the copper-aluminum plate is designed to be connected, and multiple air ducts are fixedly installed on one side of the copper-aluminum plate. The outer surfaces of the air inlet pipe and the air outlet pipe are not in contact with the copper-aluminum plate and have an outer closed design.

[0010] By adopting the above technical solution, the combination of air duct and copper-aluminum plate forms a composite heat dissipation structure, which further improves the heat dissipation effect. At the same time, it can efficiently exhaust hot air in a fully enclosed state, which not only meets the waterproof and dustproof requirements in extreme environments, but also ensures the heat dissipation stability of the equipment when it is running under high load. The two complement each other rather than restrict each other, making it suitable for complex industrial scenarios such as high temperature, humidity and dust.

[0011] Furthermore, the main body shell has multiple sets of grille holes, which are located at the ends of the air inlet pipe and the air outlet pipe, respectively, to prevent dust from entering.

[0012] By adopting the above technical solution, the airflow enters after being filtered through the dustproof grille holes, thereby preventing dust from entering and affecting heat dissipation efficiency, and ensuring waterproof performance.

[0013] Furthermore, an operation screen is embedded in the front frame of the main body shell, and the main body shell and the operation screen are sealed and fixed by a waterproof rubber ring to prevent moisture and dust from entering. A terminal interface is fixedly installed at one end of the main body shell, and the main body shell and the terminal interface are reinforced by a waterproof rubber ring.

[0014] By adopting the above technical solutions, the display area can be made waterproof and dustproof, adapting to indoor factory environments with high dust levels. This prevents dust accumulation from affecting the display and touch control. The terminal interface adopts an aviation-grade waterproof design, thereby meeting the IP65 waterproof requirement, preventing moisture and dust intrusion, ensuring stable wiring, and the multiple interface expansion can adapt to the complex wiring requirements of industrial scenarios.

[0015] Furthermore, one side of the copper-aluminum plate is fixedly installed to the main body shell by bolts for auxiliary heat dissipation through the main body shell.

[0016] By adopting the above technical solution, the core heating element is bonded with a copper-aluminum plate, which quickly conducts heat and expands the heat dissipation area. The thermal conductivity of the stainless steel outer shell is also used to assist in heat dissipation, thus coping with the possible high-temperature environment in the indoor factory.

[0017] In summary, the present invention has the following main advantages:

[0018] This invention achieves efficient compatibility between heat dissipation and waterproofing by incorporating a stainless steel main shell and a heat dissipation system. The fully enclosed waterproof structure (IP65 rating) relies on the double-sealing design of the 304 stainless steel shell to prevent liquid and dust intrusion at the source, creating a safe operating environment for the internal heat dissipation system. The heat dissipation structure rapidly conducts heat from core components through copper and aluminum plates, combined with a multi-channel layout of side air intake and top air exhaust. It utilizes external low-temperature air to complete heat exchange within the enclosed air ducts. The airflow enters after being filtered by a dustproof grille, preventing dust from affecting heat dissipation efficiency and preserving the waterproof seal. At the same time, the thermal conductivity of the stainless steel shell assists in heat dissipation, and the vertical staggered design of the exhaust and intake ducts utilizes the principle of hot air rising to create an air pressure difference, efficiently exhausting hot air in a fully enclosed state. This meets the waterproof and dustproof requirements in extreme environments while ensuring the heat dissipation stability of the equipment during high-load operation, allowing the two to complement each other rather than restrict each other, making it suitable for complex industrial scenarios such as high temperature, humidity, and dust.

[0019] This utility model adopts an aviation-grade waterproof design for its terminal interfaces, meeting IP65 waterproof requirements to prevent moisture and dust intrusion and ensure stable wiring. Multiple interface expansions can adapt to complex wiring needs in industrial scenarios. The main body shell is made of 304 stainless steel, which is corrosion-resistant, impact-resistant, and wear-resistant. This solves the problems of rust, damage, and dust abrasion that are common in conventional equipment in outdoor and indoor industrial factories, significantly improving the equipment's durability. It effectively blocks outdoor water mist and dust, as well as indoor moisture and dust, making it suitable for outdoor scenarios such as ports and metallurgy, and indoor factory scenarios such as printing and dyeing workshops, machining workshops, and metallurgical forging workshops. Attached Figure Description

[0020] Fig. 1 This is a frontal three-dimensional structural diagram of the entire utility model;

[0021] Fig. 2 This is a three-dimensional view of the back of the present invention.

[0022] Fig. 3 This is a schematic diagram of the three-dimensional structure of the present invention after cross-section;

[0023] Fig. 4 This is an exploded view of the present invention after cross-section.

[0024] In the diagram: 1. Main body shell; 11. Terminal interface; 12. Grille hole; 2. Operation panel; 3. Copper and aluminum plate; 31. Air inlet pipe; 32. Air outlet pipe; 33. Air duct; 34. Heat exchange chamber; 35. Fan. Detailed Implementation

[0025] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0026] The embodiments of this utility model will be described below based on its overall structure.

[0027] Example 1: A fully waterproof all-in-one machine, such as Figs. 1-4 As shown, it includes a main shell 1, which is a fully enclosed waterproof structure made of stainless steel. The fully enclosed waterproof structure (IP65 rating) relies on the double sealing design of the 304 stainless steel main shell 1 to block the intrusion of liquid and dust from the source, creating a safe operating environment for the internal heat dissipation system. A copper-aluminum plate 3 is fixedly installed on the inner wall of the main shell 1 for heat conduction and dissipation, and a heat dissipation structure is fixedly installed on one side of the copper-aluminum plate 3.

[0028] The heat dissipation structure includes an air duct 33 and a heat exchange chamber 34 fixedly installed on one side of the copper-aluminum plate 3. An air inlet pipe 31 is fixedly connected to the side end of the air duct 33, and an air outlet pipe 32 is fixedly connected to the top end of the air duct 33. A fan 35 is fixedly installed inside the heat exchange chamber 34 to drive hot air out quickly, achieving efficient compatibility between heat dissipation and waterproofing. The heat dissipation structure quickly conducts heat from the core components through the copper-aluminum plate 3. Combined with the side air inlet and top air outlet layout, heat exchange is completed in the closed air duct 33 using external low-temperature air.

[0029] Please see Figs. 1-4 The side of the air duct 33 that is in contact with the copper-aluminum plate 3 is designed to be connected, and multiple air ducts 33 are fixedly installed on one side of the copper-aluminum plate 3. The outer surfaces of the air inlet pipe 31 and the air outlet pipe 32 are not in contact with the copper-aluminum plate 3 and have an outer ring closed design, so that the air duct 33 and the copper-aluminum plate 3 are combined to form a composite heat dissipation structure, which further improves the heat dissipation effect. At the same time, it can efficiently exhaust hot air in a fully enclosed state, which not only meets the waterproof and dustproof requirements in extreme environments, but also ensures the heat dissipation stability of the equipment when operating under high load. The two complement each other rather than restrict each other, making it suitable for complex industrial scenarios such as high temperature, humidity, and dust.

[0030] Please see Figs. 1-4 The main body shell 1 has multiple sets of grille holes 12, which are located at the ends of the air inlet pipe 31 and the air outlet pipe 32, respectively, to prevent dust from entering. This allows the airflow to enter after being filtered through the dustproof grille holes 12, thereby preventing dust from entering and affecting the heat dissipation efficiency, and ensuring waterproof performance.

[0031] Please see Figs. 1-4The main body shell 1 has an operation screen 2 embedded in its front frame, and the main body shell 1 and the operation screen 2 are sealed and fixed by a waterproof rubber ring to prevent water vapor and dust from entering. This ensures the waterproof and dustproof performance of the display area, making it suitable for indoor factory environments with high dust levels. It also prevents dust accumulation from affecting the display and touch control. One end of the main body shell 1 is fixedly installed with a terminal interface 11, and the main body shell 1 and the terminal interface 11 are reinforced by a waterproof rubber ring. The terminal interface 11 adopts an aviation waterproof design to meet the IP65 waterproof requirement, preventing water vapor and dust from entering and ensuring stable wiring. At the same time, the multiple interface expansion can adapt to the complex wiring requirements of industrial scenarios.

[0032] Please see Figs. 1-4 One side of the copper-aluminum plate 3 is fixed to the main body shell 1 by bolts. It is used to assist heat dissipation through the main body shell 1. The copper-aluminum plate 3 is attached to the core heat-generating element to quickly conduct heat and expand the heat dissipation area. The thermal conductivity of the stainless steel material of the main body shell 1 is used to assist heat dissipation to cope with the possible high temperature environment in the indoor factory, such as the high temperature radiation in the operating area next to the metallurgical production line.

[0033] The working principle of this utility model is as follows: The main shell 1 of this device is an integrated shell made of stainless steel 304. The joints of the shells are sealed with a double seal of sealing strips and buckles / screws, forming a fully enclosed waterproof structure that achieves an IP65 waterproof rating. This prevents outdoor water mist, indoor workshop moisture, and dust from entering. The stainless steel 304 material is resistant to outdoor humid and acidic / alkaline environments, as well as corrosive gases and dust abrasion in indoor factories, extending the life of the equipment and improving the corrosion resistance and durability of the main shell 1. At the same time, the main shell 1 can withstand minor collisions and impacts from foreign objects that may occur in indoor factories, such as workpieces falling in machining workshops or dust accumulation impacts in building material workshops, thus improving adaptability to multiple scenarios. The operation screen 2 and the main shell 1 are sealed with a waterproof rubber ring, which can ensure the waterproof and dustproof properties of the display area, adapting to the dusty environment of indoor factories and preventing dust accumulation from affecting the display and touch control.

[0034] Terminal interface 11 adopts an aviation interface waterproof design. Its high sealing and waterproof performance meet the IP65 waterproof requirements, preventing moisture and dust in the indoor workshop from entering the interface and ensuring stable wiring. At the same time, it is equipped with multiple interface expansion to meet the complex wiring requirements of industrial scenarios, such as connecting control equipment, sensors, alarm devices, etc.

[0035] This device integrates a copper-aluminum plate 3 and a fan 35 system, which are combined into a composite heat dissipation structure. The copper-aluminum plate 3 is attached to the core heat-generating element to quickly conduct heat and expand the heat dissipation area. At the same time, the thermal conductivity of the stainless steel material of the main shell 1 is used to assist in heat dissipation, so as to cope with the possible high temperature environment in the indoor factory, such as the high temperature radiation in the operating area next to the metallurgical production line.

[0036] The fan system 35 adopts a multi-duct layout 33 with side air intake and top air outlet. It draws low-temperature external air into the duct 33 through the grille holes 12 of the air intake duct 31. The grille holes 12 are equipped with dustproof nets to reduce dust entry. When the low-temperature air passes through the duct 33, it carries away the heat absorbed and conducted by the copper-aluminum plate 3. The multi-duct design 33 increases the contact area between the low-temperature air and the copper-aluminum plate 3, effectively improving the heat dissipation efficiency. The airflow in the duct 33 passes through the heat exchange chamber 34 and is discharged from the air outlet duct 32 by the fan 35. This achieves efficient heat dissipation under fully enclosed and waterproof conditions, ensuring the stability of the equipment when operating under high load in the indoor factory. The air outlet duct 32 is vertically staggered with the air intake duct 31, and at the same time, it uses the rising characteristics of hot air to form a natural air pressure difference to prevent hot air backflow.

[0037] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A fully waterproof all-in-one machine, comprising a main body shell (1), characterized in that: The main shell (1) is a stainless steel fully enclosed waterproof structure, and a copper-aluminum plate (3) is fixedly installed on the inner wall of the main shell (1) for heat conduction and heat dissipation, and a heat dissipation structure is fixedly installed on one side of the copper-aluminum plate (3). The heat dissipation structure includes an air duct (33) and a heat exchange chamber (34) fixedly installed on one side of the copper-aluminum plate (3). An air inlet pipe (31) is fixedly connected to the side end of the air duct (33), and an air outlet pipe (32) is fixedly connected to the top end of the air duct (33). A fan (35) is fixedly installed inside the heat exchange chamber (34) to drive hot air out quickly.

2. The fully waterproof all-in-one machine according to claim 1, characterized in that: The side of the air duct (33) that is in contact with the copper-aluminum plate (3) is designed to be connected, and multiple air ducts (33) are fixedly installed on one side of the copper-aluminum plate (3). The outer surfaces of the air inlet pipe (31) and the air outlet pipe (32) are not in contact with the copper-aluminum plate (3) and are designed to be closed on the outer ring.

3. The fully waterproof all-in-one machine according to claim 1, characterized in that: The main body shell (1) has multiple sets of grille holes (12), and the multiple sets of grille holes (12) are located at the ends of the air inlet pipe (31) and the air outlet pipe (32) respectively, to prevent dust from entering.

4. The fully waterproof all-in-one machine according to claim 1, characterized in that: The main body shell (1) has an operating screen (2) embedded in its front frame, and the main body shell (1) and the operating screen (2) are sealed and fixed by a waterproof rubber ring to prevent water vapor and dust from entering.

5. The fully waterproof all-in-one machine according to claim 1, characterized in that: One end of the main body shell (1) is fixedly installed with a terminal interface (11), and the main body shell (1) and the terminal interface (11) are reinforced by a waterproof rubber ring.

6. The fully waterproof integrated machine according to claim 1, characterized in that: The copper-aluminum plate (3) is fixed to the main body shell (1) by bolts on one side for auxiliary heat dissipation through the main body shell (1).

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