A mixing tank for titanium sponge raw material

By designing a mixing tank that includes a mixing component and a crushing and dust removal component, the problems of increased time and dust pollution caused by separating crushing and mixing were solved, achieving continuous production and environmental improvement.

CN224345780UActive Publication Date: 2026-06-12PANZHIHUA HANGTI NEW MATERIAL TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
PANZHIHUA HANGTI NEW MATERIAL TECH CO LTD
Filing Date
2025-06-05
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

The crushing and mixing processes are carried out separately, which increases the process transfer time and mixing cycle. In addition, a large amount of dust is generated during the crushing process, which pollutes the working environment.

Method used

A mixing tank was designed, which includes a mixing component and a crushing and dust removal component. The mixing component achieves continuous mixing through a stirring rod and a motor drive, while the crushing and dust removal component achieves dust removal through a crushing roller and a vacuum cleaner. The combination of the two achieves continuous crushing and mixing.

🎯Benefits of technology

It enables continuous crushing and mixing, reduces process transfer time, improves production efficiency, reduces dust pollution and safety risks, and improves the working environment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224345780U_ABST
    Figure CN224345780U_ABST
Patent Text Reader

Abstract

This utility model relates to the field of non-ferrous metal metallurgy technology and discloses a mixing tank for sponge titanium raw materials. The mixing tank includes legs fixedly connected at equal intervals on both sides of its bottom. A discharge pipe is installed on both sides of the bottom of the mixing tank, and a valve is installed on the outer wall of the discharge pipe. A mixing component is installed on the top of the mixing tank. This utility model, by setting up the mixing component, can mix sponge titanium raw materials. In conjunction with a crushing and dust removal component, it achieves continuous crushing and mixing. The raw material enters the mixing hopper, and a motor is started to drive a stirring rod to mix the material in the mixing hopper. Simultaneously, a pulley and a belt drive pulley and stirring rod to rotate, opening the solenoid valve and allowing the material to fall into the mixing tank for further mixing. This continuous crushing and mixing reduces transfer steps, saves mixing cycles, and improves production efficiency, thereby achieving the desired mixing effect.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of non-ferrous metal metallurgy technology, specifically to a mixing tank for sponge titanium raw materials. Background Technology

[0002] Titanium sponge is a porous titanium material with a high specific surface area. It is usually gray or silver-gray and spongy, with a clean surface free of visible inclusions. It features high specific surface area, porous structure, and lightweight properties, as well as good chemical stability, corrosion resistance, strength, and ductility. However, its surface is prone to oxidation upon contact with air, affecting its quality. In the aerospace field, it is further processed into high-performance titanium alloys for use in aircraft engines and fuselage structural components. In the chemical industry, due to its corrosion resistance, it is used to manufacture chemical equipment such as reaction vessels and heat exchangers. In the medical field, its biocompatibility allows it to be used to manufacture medical devices such as artificial joints and implants.

[0003] In existing technologies, to improve the final titanium products' ability to meet the application needs of different industries, various auxiliary materials, such as certain alloying elements or additives, are usually added to the sponge titanium raw materials to further enhance the material properties of the titanium products. The mixing tank can fully mix the sponge titanium raw materials with these auxiliary materials to ensure that the titanium products produced subsequently have stable and compliant performance. During use, the crushing process is usually separated from the mixing process, and crushing and mixing cannot be carried out continuously, which increases the process transfer time and the mixing cycle. In addition, a large amount of dust is generated during the crushing process, increasing the surrounding dust pollution and reducing the quality of the working environment.

[0004] Therefore, a mixing tank for sponge titanium raw materials is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide a mixing tank for sponge titanium raw materials, which solves the technical problems that the crushing process is usually separated from the mixing process, the crushing and mixing cannot be carried out continuously, the process transfer time is increased, the mixing cycle is increased, and a large amount of dust is generated during the crushing process, which increases the surrounding dust pollution and reduces the quality of the working environment. The present invention achieves the purpose of mixing and crushing dust removal.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a mixing tank for sponge titanium raw materials, comprising a mixing tank, legs fixedly connected at equal intervals on both sides of the bottom of the mixing tank, a discharge pipe connected to both sides of the bottom of the mixing tank, a valve provided on the outer wall of the discharge pipe, a mixing component provided on the top of the mixing tank, and a crushing and dust removal component provided on the surface of the mixing component.

[0007] Preferably, the mixing assembly specifically includes: a bracket, which is fixedly installed at equal intervals on the top of the mixing tank; a stirring rod, which is rotatably connected between the inner walls of the bracket; and a curved plate, which is fixedly installed on the back of the mixing tank.

[0008] Preferably, the bottom of the stirring rod extends into the interior of the mixing tank, a pulley is fixedly sleeved on the outer wall of the stirring rod, a mixing hopper is fixedly installed between the inner walls of the curved plate, an electromagnetic valve is provided at the bottom of the mixing hopper, a discharge pipe is connected to both sides of the electromagnetic valve, and the other end of the discharge pipe is connected to the bottom of the mixing hopper.

[0009] Preferably, a second bending plate is fixedly installed on the top of the first bending plate, a first motor is fixedly installed on the top of the inner wall of the second bending plate, and a second stirring rod is provided inside the mixing hopper.

[0010] Preferably, the top of the second stirring rod movably penetrates the top of the inner wall of the recessed frame and extends to the top of the recessed frame, where it is fixedly connected to the output end of the first motor. The outer wall of the second stirring rod is equidistantly fitted with pulleys, and a belt drives the second stirring rod to rotate via the first motor. The pulleys on the second stirring rod are connected to the pulleys on the first stirring rod via the belt, allowing both stirring rods to rotate simultaneously. This enables multi-directional stirring of the sponge titanium raw material, significantly improving mixing efficiency and ensuring uniform mixing. This provides a stable quality of mixed raw material for subsequent production processes. The electromagnetic valve and discharge pipe at the bottom of the mixing hopper allow operators to precisely control the discharge speed and quantity of the mixed raw material according to actual production needs, facilitating connection with subsequent production processes and improving the controllability of the entire production process. Combined with the crushing and dust removal components, continuous crushing and mixing are achieved, thus achieving the desired mixing effect.

[0011] Preferably, the crushing and dust removal assembly specifically includes: a support rod, which is fixedly installed at equal intervals on the top of the first bending plate; a crushing box, which is fixedly installed on one side of the support rod; a feeding inclined pipe, which is connected to the bottom of the crushing box; a dust collector, which is set on the top of the first bending plate; a crushing roller, which is rotatably connected at equal intervals to one side of the inner wall of the crushing box; and a second motor, which is fixedly installed on one side of the crushing box.

[0012] Preferably, a dust collection frame is fixedly installed on the top of the crushing box, a suction pipe is connected to the top of the vacuum cleaner, the other end of the suction pipe is connected to one side of the dust collection frame, and a rotating rod is fixedly installed on the other end of the crushing roller.

[0013] Preferably, the other end of the rotating rod movably penetrates through the other side of the inner wall of the crushing box and extends to the outside of the crushing box. A connecting gear is fixedly sleeved on the outer wall of the rotating rod, and the connecting gears are meshed together. The output end of the second motor is fixedly connected to the other end of the rotating rod. The second motor drives the rotating rod and the crushing roller to rotate. The meshing connection between the connecting gears enables the two crushing rollers to rotate synchronously and relative to each other, thus crushing the sponge titanium raw material entering the crushing box. This helps to crush larger particles of raw material into suitable particle sizes, meeting the requirements of subsequent production processes for raw material particle size and improving product quality. The vacuum cleaner is connected to the vacuum frame through a suction pipe. During the raw material crushing process, the generated dust can be sucked into the vacuum cleaner for collection and treatment in a timely manner, reducing dust pollution to the working environment, improving the working conditions of operators, reducing safety hazards caused by dust, and reducing the waste of raw materials, thereby achieving the effect of crushing and dust removal.

[0014] This invention provides a mixing tank for sponge titanium raw materials. It has the following beneficial effects:

[0015] (1) This utility model can mix sponge titanium raw materials by setting a mixing component. In conjunction with the crushing and dust removal component, continuous crushing and mixing can be achieved. The raw material enters the mixing hopper, and the motor one drives the stirring rod two to mix the material in the mixing hopper. At the same time, the belt pulley two and the belt drive the belt pulley one and the stirring rod one to rotate. The electromagnetic valve is opened, so that the material falls into the mixing tank for mixing again. The crushing and mixing are carried out continuously, reducing the transfer process, saving the mixing cycle, and improving the production and processing efficiency, thereby achieving the mixing effect.

[0016] (2) This utility model uses a crushing and dust removal component to crush and remove dust from sponge titanium raw materials. The raw materials fall into the crushing box, and the second motor is started to drive the rotating rod and crushing roller to rotate. Through the connecting gear, another connecting gear, rotating rod and crushing roller are driven to rotate to crush the raw materials. The vacuum cleaner is started, and the dust generated around the crushing box can be collected through the dust collection frame, which is convenient for later use, can reduce dust pollution, improve the working environment, and reduce the safety risks caused by dust, thereby achieving the effect of dust removal. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a partial structural diagram of the hybrid component of this utility model;

[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the mixing cylinder of this utility model;

[0020] Figure 4 This is a partial structural diagram of the dust removal and crushing component of this utility model.

[0021] In the diagram: 1. Mixing trough, 2. Support leg, 3. Discharge pipe, 4. Valve, 5. Mixing assembly, 511. Support bracket, 512. Stirring rod I, 513. Belt pulley I, 514. Bending plate I, 515. Mixing hopper, 516. Solenoid valve, 517. Discharge pipe, 518. Concave frame, 519. Bending plate II, 5111. Motor I, 5112. Stirring rod II, 5113. Belt pulley II, 6. Crushing and dust removal assembly, 611. Support rod, 612. Crushing box, 613. Discharge inclined pipe, 614. Dust collection frame, 615. Dust collector, 616. Suction pipe, 617. Crushing roller, 618. Rotating rod, 619. Connecting gear, 6111. Motor II. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0024] Example 1:

[0025] Currently, the crushing and mixing processes are usually separated, meaning they cannot be performed continuously. This increases process transfer time and mixing cycles. Furthermore, the crushing process generates a large amount of dust, increasing ambient dust pollution and reducing the quality of the working environment. Therefore, this invention provides a preferred embodiment of a mixing tank for sponge titanium raw materials, for example... Figure 1-4 As shown: A mixing tank for sponge titanium raw materials includes a mixing tank 1, with support legs 2 fixedly connected at equal intervals on both sides of the bottom of the mixing tank 1, and discharge pipes 3 connected to both sides of the bottom of the mixing tank 1. A valve 4 is provided on the outer wall of the discharge pipe 3, and a mixing component 5 is provided on the top of the mixing tank 1. A crushing and dust removal component 6 is provided on the surface of the mixing component 5.

[0026] The mixing component 5 specifically includes: a bracket 511, which is fixedly installed at equal intervals on the top of the mixing tank 1; a stirring rod 512, which is rotatably connected between the inner walls of the bracket 511; and a curved plate 514, which is fixedly installed on the back of the mixing tank 1.

[0027] The bottom of the stirring rod 512 extends into the interior of the mixing tank 1. A pulley 513 is fixedly sleeved on the outer wall of the stirring rod 512. A mixing hopper 515 is fixedly installed between the inner walls of the curved plate 514. A solenoid valve 516 is provided at the bottom of the mixing hopper 515. A discharge pipe 517 is connected to both sides of the solenoid valve 516. The other end of the discharge pipe 517 is connected to the bottom of the mixing hopper 515.

[0028] A second bending plate 519 is fixedly installed on the top of the first bending plate 514, and a motor 5111 is fixedly installed on the top of the inner wall of the second bending plate 519. A stirring rod 5112 is installed inside the mixing hopper 515.

[0029] The top of the stirring rod 5112 moves through the top of the inner wall of the recess 518 and extends to the top of the recess 518 and is fixedly connected to the output end of the motor 5111. The outer wall of the stirring rod 5112 is equidistantly fitted with pulleys 5113, and a belt is connected between pulleys 5113 and pulley 513.

[0030] In this example, the sponge titanium raw material can be mixed by setting up the mixing component 5. In conjunction with the crushing and dust removal component 6, continuous crushing and mixing can be achieved. The raw material enters the mixing hopper 515. The motor 1 5111 is started to drive the stirring rod 2 5112 to mix the material in the mixing hopper 515. At the same time, the belt pulley 2 5113 and the belt drive the belt pulley 1 513 and the stirring rod 1 512 to rotate. The solenoid valve 516 is opened, so that the material falls into the mixing tank 1 for mixing again, thereby achieving the mixing effect.

[0031] Example 2:

[0032] Based on Embodiment 1, a preferred embodiment of the mixing tank for sponge titanium raw materials provided by this utility model is, for example... Figure 1-4 As shown: The crushing and dust removal assembly 6 specifically includes: a support rod 611, which is fixedly installed at equal intervals on the top of the first bending plate 514; a crushing box 612, which is fixedly installed on one side of the support rod 611; a feeding inclined pipe 613, which is connected and installed at the bottom of the crushing box 612; a dust collector 615, which is set on the top of the first bending plate 514; a crushing roller 617, which is rotatably connected at equal intervals to one side of the inner wall of the crushing box 612; and a second motor 6111, which is fixedly installed on one side of the crushing box 612.

[0033] A dust collection frame 614 is fixedly installed on the top of the crushing box 612, and a suction pipe 616 is connected to the top of the vacuum cleaner 615. The other end of the suction pipe 616 is connected to one side of the dust collection frame 614, and a rotating rod 618 is fixedly installed on the other end of the crushing roller 617.

[0034] The other end of the rotating rod 618 moves through the other side of the inner wall of the crushing box 612 and extends to the outside of the crushing box 612. A connecting gear 619 is fixedly sleeved on the outer wall of the rotating rod 618. The connecting gears 619 are meshed and connected. The output end of the second motor 6111 is fixedly connected to the other end of the rotating rod 618.

[0035] In this example, the sponge titanium raw material is crushed and dusted by setting up a crushing and dust removal component 6. The raw material falls into the crushing box 612. The second motor 6111 is started to drive the rotating rod 618 and the crushing roller 617 to rotate. Through the connecting gear 619, another connecting gear 619, the rotating rod 618 and the crushing roller 617 are driven to rotate, thus crushing the raw material. The vacuum cleaner 615 is started, and the dust generated around the crushing box 612 can be collected through the dust collection frame 614 for later use, thereby achieving the function of dust removal.

[0036] Working principle: First, when crushing and dust removal of sponge titanium raw materials is required, the raw materials fall into the crushing box 612. Motor 6111 is started, driving the rotating rod 618 and crushing roller 617 to rotate. Through the connecting gear 619, another connecting gear 619, rotating rod 618, and crushing roller 617 rotate, causing the two crushing rollers 617 to rotate inwards, crushing the raw materials and turning large materials into smaller ones. When dust removal is required around the crushing box 612, the vacuum cleaner 615 is started. The dust collected from the area around the crushing box 612 via the suction frame 614 facilitates later recycling. After crushing, the material falls into the mixing hopper 515 through the feed pipe 613. When it is necessary to mix the sponge titanium raw material, the motor 5111 is started to drive the stirring rod 5112 to mix the material in the mixing hopper 515. At the same time, the belt pulley 5113 and the belt drive the pulley 513 and the stirring rod 512 to rotate. After mixing in the mixing hopper 515, the solenoid valve 516 is opened to allow the material to fall from the feed pipe 517 into the mixing tank 1 for further mixing, thereby improving the uniformity of mixing. Then, the valve 4 is rotated to allow the material to be discharged from the discharge pipe 3, thus achieving the functions of mixing, crushing and dust removal of sponge titanium raw material.

[0037] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A mixing tank for sponge titanium raw materials, comprising a mixing tank (1), characterized in that: The bottom sides of the mixing tank (1) are fixedly connected with support legs (2) at equal intervals. The bottom sides of the mixing tank (1) are connected with discharge pipes (3). The outer wall of the discharge pipe (3) is provided with valves (4). The top of the mixing tank (1) is provided with a mixing component (5). The surface of the mixing component (5) is provided with a crushing and dust removal component (6).

2. The mixing tank for sponge titanium raw materials according to claim 1, characterized in that: The hybrid component (5) specifically includes: The bracket (511) is fixedly installed at equal intervals on the top of the mixing tank (1); Stirring rod 1 (512) is rotatably connected between the inner walls of the support (511); The bending plate (514) is fixedly installed on the back of the mixing tank (1).

3. A mixing tank for sponge titanium raw materials according to claim 2, characterized in that: The bottom of the stirring rod (512) extends into the interior of the mixing tank (1). A pulley (513) is fixedly sleeved on the outer wall of the stirring rod (512). A mixing hopper (515) is fixedly installed between the inner walls of the bending plate (514). An electromagnetic valve (516) is provided at the bottom of the mixing hopper (515). A discharge pipe (517) is connected to both sides of the electromagnetic valve (516). The other end of the discharge pipe (517) is connected to the bottom of the mixing hopper (515).

4. A mixing tank for sponge titanium raw materials according to claim 3, characterized in that: A second bending plate (519) is fixedly installed on the top of the first bending plate (514), a first motor (5111) is fixedly installed on the top of the inner wall of the second bending plate (519), and a second stirring rod (5112) is provided inside the mixing hopper (515).

5. A mixing tank for sponge titanium raw materials according to claim 4, characterized in that: The top of the stirring rod 2 (5112) is movably inserted through the top of the inner wall of the recess (518) and extends to the top of the recess (518) and is fixedly connected to the output end of the motor 1 (5111). The outer wall of the stirring rod 2 (5112) is equidistantly fitted with pulley 2 (5113), and a belt is connected between pulley 2 (5113) and pulley 1 (513).

6. A mixing tank for sponge titanium raw materials according to claim 1, characterized in that: The crushing and dust removal component (6) specifically includes: Support rod (611) is fixedly installed at equal intervals on the top of the first bending plate (514); The crushing box (612) is fixedly installed on one side of the support rod (611); The feed incline (613) is connected to the bottom of the crushing box (612); A vacuum cleaner (615) is mounted on top of the curved plate (514); The crushing roller (617) is equidistantly rotatably connected to one side of the inner wall of the crushing box (612); Motor 2 (6111) is fixedly installed on one side of the crushing box (612).

7. A mixing tank for sponge titanium raw materials according to claim 6, characterized in that: A dust collection frame (614) is fixedly installed on the top of the crushing box (612), and a suction pipe (616) is connected to the top of the vacuum cleaner (615). The other end of the suction pipe (616) is connected to one side of the dust collection frame (614), and a rotating rod (618) is fixedly installed on the other end of the crushing roller (617).

8. A mixing tank for sponge titanium raw materials according to claim 7, characterized in that: The other end of the rotating rod (618) movably penetrates through the other side of the inner wall of the crushing box (612) and extends to the outside of the crushing box (612). A connecting gear (619) is fixedly sleeved on the outer wall of the rotating rod (618). The connecting gears (619) are meshed with each other. The output end of the second motor (6111) is fixedly connected to the other end of the rotating rod (618).