Antiseptic synthetic reaction kettle
By introducing a dispersing and feeding component and a tossing mechanism into the preservative synthesis reactor, the problem of uneven material distribution was solved, the reaction efficiency and stability were improved, equipment maintenance was simplified, and energy consumption was reduced.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-16
- Publication Date
- 2026-06-12
AI Technical Summary
The feeding method of traditional preservative synthesis reactors leads to uneven material distribution, which can easily cause local accumulation, affecting reaction efficiency and product quality, and may also increase energy consumption and the risk of material oxidation and decomposition.
The design incorporates a material dispensing assembly, including a connecting disc, a dispensing plate, and a conical plate. Combined with a toggle mechanism, the material is dynamically dispersed to ensure uniform distribution. The assembly also features a detachable connection design for easy maintenance.
It achieves uniform distribution of materials in the reactor, improves reaction efficiency and stability, reduces energy consumption, avoids material blockage, and simplifies equipment maintenance.
Smart Images
Figure CN224345850U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of preservative synthesis reactor technology, and in particular to a preservative synthesis reactor. Background Technology
[0002] In a broad sense, a reaction vessel is a container that undergoes physical or chemical reactions. Through structural design and parameter configuration, it achieves the heating, evaporation, cooling, and low-to-high-speed mixing functions required by the process. In the industrial production of preservatives, the reaction vessel is a core piece of equipment, and its material handling method directly affects the reaction efficiency, product purity, and production stability.
[0003] Currently, the feeding system of preservative synthesis reactors generally adopts a direct pouring design, that is, the materials to be reacted are directly transported into the reactor through a single pipe or feed port;
[0004] This traditional feeding method has significant drawbacks: the material falls into the reactor in a concentrated manner under the action of gravity, which can easily lead to local material accumulation. Since the synthesis reaction of preservatives usually requires the mixing of multiple materials in a specific ratio, the uneven distribution of materials caused by concentrated feeding will greatly reduce the contact area of different materials in the reactor, and there may be an excess or deficiency of material in some areas.
[0005] Meanwhile, uneven mixing of materials will prolong the time it takes for the reaction to reach equilibrium and reduce production efficiency. To improve the mixing effect, it is often necessary to extend the stirring time or increase the stirring power. This not only increases energy consumption, but may also cause the materials to oxidize or decompose due to excessive stirring, further affecting product quality. Utility Model Content
[0006] This utility model aims to at least partially solve one of the technical problems in the related art.
[0007] Therefore, the purpose of this utility model is to propose a preservative synthesis reactor. By designing a dispersion and feeding component, a highly efficient material dispersion structure is formed through the cooperation of a connecting plate, a dispersion plate, and a conical plate. This effectively solves the problem of material accumulation in traditional feeding methods. At the same time, a toggle mechanism enables dynamic feeding of materials, which not only avoids clogging of the dispersion holes due to viscosity or gravity, but also pushes the materials more evenly to each dispersion hole, ensuring stable feeding from each hole. Finally, the use of detachable components and a detachable design ensures convenient maintenance of the equipment. The close connection of each link effectively improves the stability and efficiency of the preservative synthesis reaction.
[0008] To achieve the above objectives, this utility model proposes a preservative synthesis reactor, comprising a reactor body, a feeding hopper, a dispersing and feeding assembly, a tossing mechanism, and a disassembly assembly. The feeding hopper is located at a feeding port on the upper surface of the reactor body. The dispersing and feeding assembly includes a connecting plate, a dispersing plate, and a conical plate. The connecting plate is located at the feeding port on the upper surface of the reactor body. The dispersing plate is installed inside the connecting plate, and the conical plate is positioned above the dispersing plate. The surface of the dispersing plate has several evenly distributed dispersing holes, which are circumferentially distributed around the center point of the dispersing plate. The tossing mechanism is installed inside the connecting plate, and the disassembly assembly is installed on the surface of the connecting plate. The feeding hopper is detachably connected to the reactor body.
[0009] In this invention, the preservative synthesis reactor allows the raw materials to flow out of the hopper under gravity and enter the conical plate and dispersion plate of the dispersion feeding component to achieve static dispersion of the raw materials. Then, the agitator mechanism enhances the dispersion effect through dynamic intervention. The detachable design of the disassembly component and the hopper ensures convenient maintenance of the equipment. All links are closely connected, effectively improving the stability and efficiency of the preservative synthesis reaction.
[0010] In addition, the preservative synthesis reactor proposed above according to this utility model may also have the following additional technical features:
[0011] Specifically, the actuating mechanism includes a drive motor, an actuating disk, and actuating levers. The drive motor is installed inside the conical plate. The actuating disk rotates on the upper surface of the dispersion plate. The conical plate is attached to the upper surface of the actuating disk. The output end of the drive motor is connected to the actuating disk. A plurality of actuating levers are evenly installed on the outer side of the actuating disk and are attached to the dispersion plate. The plurality of actuating levers are distributed in a circumferential array around the actuating disk. The edge of the actuating disk is aligned with the edge of the dispersion hole opened on the surface of the dispersion plate.
[0012] Specifically, the disassembly assembly includes a mounting plate, a mounting groove, and a connector rod. Multiple mounting plates are evenly installed on the outer side of the connecting plate. The mounting groove is formed on the upper end face of the reactor body. The mounting plate is snapped into the interior of the mounting groove. Multiple connector rods are evenly installed on the bottom surface of the discharge hopper. The connector rods are inserted into the insertion holes formed on the surface of the mounting plate. The mounting plate, the mounting groove, and the connector rods correspond one-to-one.
[0013] Specifically, a discharge hopper is installed at the discharge port at the bottom of the main body of the reactor.
[0014] Specifically, the conical plate is located inside the hopper.
[0015] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0016] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:
[0017] Figure 1 This is a schematic diagram of the preservative synthesis reactor of this utility model;
[0018] Figure 2 This is a schematic diagram of the cross-sectional view of the main body of the reaction vessel in this utility model;
[0019] Figure 3 This is a schematic diagram of the mounting groove in this utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the dispersing and feeding component in this utility model;
[0021] Figure 5 This is a schematic diagram of the connecting disc and the actuating disc in this utility model;
[0022] Figure 6 This is a schematic diagram of the structure of the hopper and connecting plate in this utility model.
[0023] As shown in the figure:
[0024] 1. Reactor body; 2. Feed hopper;
[0025] 3. Dispersion feeding assembly; 31. Connecting disc; 32. Dispersion plate; 33. Conical plate;
[0026] 4. Actuating mechanism; 41. Drive motor; 42. Actuating disc; 43. Actuating lever;
[0027] 44. Disassembly of components; 441. Mounting plate; 442. Mounting slot; 443. Connecting rod. Detailed Implementation
[0028] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model. Rather, the embodiments of this utility model include all variations, modifications, and equivalents falling within the spirit and scope of the appended claims.
[0029] The preservative synthesis reactor of this utility model embodiment is described below with reference to the accompanying drawings.
[0030] like Figures 1-6 As shown, the preservative synthesis reactor of this utility model embodiment may include a reactor body 1, a feeding hopper 2, a dispersing and feeding assembly 3, a tossing mechanism 4, and a disassembly assembly 44, wherein,
[0031] The feeding hopper 2 is located at the feeding port on the upper end face of the reactor body 1, and the discharging hopper is installed at the discharging port at the bottom end of the reactor body 1.
[0032] It should be noted that the feeding hopper 2 described in this embodiment is located at the feeding port opened on the upper end face of the reactor body 1. The reactor body 1 serves as the container for the entire reaction and provides a closed space for the preservative synthesis reaction. It is usually equipped with a stirring device inside to stir and mix the incoming materials. The discharge port on its upper surface is the key channel for materials to enter the reactor and the basis for the installation of various feeding components. The dispersing feeding component 3 is connected to the feeding hopper 2 and installed near the discharge port. Its core function is to break the traditional mode of concentrated material falling. Through its own structural design, it disperses the material flowing out of the feeding hopper 2 into multiple directions, increasing the distribution range of the material in the reactor. The agitating mechanism 4 is usually used in conjunction with the dispersing feeding component 3. Its function is to further agitate and agitate the material passing through the dispersing feeding component 3 to prevent blockage during the dispersion process. At the same time, it further enhances the dispersion effect of the material, allowing the material to enter the reactor body 1 more evenly. The existence of the disassembly component 44 allows these components to be easily disassembled for cleaning, maintenance or replacement, ensuring the long-term stable operation of the feeding system and avoiding the impact of component blockage or damage on the normal feeding and dispersion effect of the material. After the material is synthesized, the valve in the discharge hopper is opened, allowing the material to flow out of the reactor body 1 along the discharge hopper.
[0033] The dispersing and feeding assembly 3 includes a connecting disc 31, a dispersing plate 32, and a conical plate 33, wherein...
[0034] The connecting plate 31 is located at the discharge port on the upper end face of the reactor body 1. The dispersing plate 32 is installed inside the connecting plate 31. The conical plate 33 is located above the dispersing plate 32. Several dispersing holes are evenly distributed on the surface of the dispersing plate 32, and the dispersing holes are circumferentially distributed around the center point of the dispersing plate 32. The conical plate 33 is located inside the discharge hopper 2.
[0035] It should be noted that the connecting disk 31, the dispersing plate 32, and the conical plate 33 in the dispersing and feeding assembly 3 described in this embodiment cooperate with each other to form a highly efficient material dispersing structure, effectively solving the problem of concentrated material accumulation in traditional feeding methods. The dispersing plate 32 is installed inside the connecting disk 31 and is the core component for material dispersion. Several dispersing holes evenly opened on its surface are distributed circumferentially around the center point of the dispersing plate 32. This design allows the material to be evenly diverted to different directions when passing through the dispersing plate 32. The circumferentially distributed dispersing holes ensure that the material is more evenly distributed in the reactor and increase the contact area between the material and other materials in the reactor. The conical plate 33 is set above the dispersing plate 32 and is located in the feeding hopper 2. Its conical structure can guide and divert the falling material, guiding the material to the dispersing hole area opened on the dispersing plate 32.
[0036] The actuating mechanism 4 is installed inside the connecting plate 31, the disassembly assembly 44 is installed on the surface of the connecting plate 31, and the hopper 2 and the reactor body 1 are detachably connected.
[0037] It should be noted that the agitator 4 described in this embodiment is installed inside the connecting plate 31. This position allows it to fit tightly with the dispersing plate 32, further optimizing the material dispersion effect. When the material is guided to the surface of the dispersing plate 32 by the conical plate 33, the agitator 4 can move the material accumulated on the dispersing plate 32 in real time through its own rotation or swinging motion. This can prevent the material from clogging the dispersing holes due to stickiness or gravity, and can push the material more evenly to each dispersing hole, ensuring that each dispersing hole can stably discharge material. The feeding hopper 2 and the reactor body 1 are detachably connected. This connection method takes into account both the stability of material discharge and the needs of equipment maintenance. Specifically, the detachable connection may be achieved by flange with bolts, clamps or tenon and mortise structures. The specific connection method can be selected according to the actual use.
[0038] Specifically, firstly, the operator adds the preservative raw material to be reacted into the feeding hopper 2 according to the specified ratio. Since the feeding hopper 2 is detachably connected to the reactor body 1, a suitable feeding hopper 2 can be selected according to the characteristics of the raw material before feeding, and it can be quickly installed at the feeding port on the upper end face of the reactor body 1 through a snap-fit or bolt structure to ensure a tight connection between the feeding hopper 2 and the reactor body 1 and avoid material leakage.
[0039] Subsequently, the raw material flows out from the feed hopper 2 under the action of gravity and enters the dispersing and feeding assembly 3. The falling raw material first contacts the conical plate 33. The inclined surface of the conical plate 33 guides the falling raw material to all sides, so that the raw material is initially dispersed and evenly sprinkled on the dispersing plate 32 below. At this time, the agitating mechanism 4 installed inside the connecting plate 31 is activated simultaneously to agitate the raw material on the surface of the dispersing plate 32 in real time. This action not only prevents the raw material from clogging the dispersing holes on the dispersing plate 32 due to stickiness or particle agglomeration, but also pushes the raw material further towards the various dispersing holes distributed around the center point on the surface of the dispersing plate 32, ensuring that the raw material enters the reactor body 1 evenly through the dispersing holes.
[0040] During the process of raw materials entering the reactor body 1 through the dispersion holes, the circular distribution design of the dispersion holes allows the raw materials to fall into the reactor from multiple locations, avoiding the problem of concentrated accumulation in traditional feeding methods. After entering the reactor body 1, the raw materials are rapidly mixed with other materials already in the reactor under the action of the stirring device. Due to the uniform initial distribution of the raw materials, the mixing time is significantly shortened, and the reaction efficiency is improved.
[0041] When the reaction is over or the equipment needs maintenance, the operator can operate the disassembly assembly 44 on the surface of the connecting plate 31 to remove the dispersion plate 32, the conical plate 33 and the agitator 4 for cleaning or replacement. At the same time, since the discharge hopper 2 is a detachable design, it can be removed first.
[0042] Throughout the entire process, the conical plate 33 and the dispersing plate 32 of the dispersing and feeding component 3 achieve static dispersion of raw materials, the agitating mechanism 4 enhances the dispersion effect through dynamic intervention, and the detachable design of the disassembly component 44 and the feeding hopper 2 ensures the ease of equipment maintenance. The close connection between each link effectively improves the stability and efficiency of the preservative synthesis reaction.
[0043] In one embodiment of this utility model, such as Figures 1-6 As shown, the actuating mechanism 4 includes a drive motor 41, an actuating disk 42, and actuating levers 43. The drive motor 41 is installed inside the conical plate 33. The actuating disk 42 rotates on the upper surface of the dispersing plate 32. The conical plate 33 is attached to the upper surface of the actuating disk 42, and the output end of the drive motor 41 is connected to the actuating disk 42. Multiple actuating levers 43 are evenly installed on the outer side of the actuating disk 42, and the actuating levers 43 are attached to the dispersing plate 32. The multiple actuating levers 43 are distributed in a circumferential array around the actuating disk 42, and the edge of the actuating disk 42 is aligned with the edge of the dispersing hole opened on the surface of the dispersing plate 32.
[0044] Specifically, the drive motor 41 installed inside the conical plate 33 starts synchronously. The drive motor 41, acting as a power source, drives the connected actuating disc 42 to rotate on the upper surface of the dispersing plate 32. Since multiple actuating rods 43 are evenly installed on the outer side of the actuating disc 42 and arranged in a circumferential array around it, the actuating rods 43 move in a circular motion under the rotation of the actuating disc 42. At this time, the material falling on the dispersing plate 32 is continuously agitated by the rotating actuating rods 43. Because the actuating rods 43 are in close contact with the dispersing plate 32, they can closely contact the material on the surface of the dispersing plate 32, thus preventing any accumulation of material. Pushing the material outwards, and with the edge of the agitator 42 aligned with the edge of the dispersion holes on the surface of the dispersion plate 32, when the agitator 43 rotates to the vicinity of the dispersion holes, it can precisely push the material into the dispersion holes, preventing material from accumulating at the edges of the dispersion holes and causing blockages. This design allows the material to enter the reactor body 1 more evenly and smoothly through the dispersion holes. The agitator 43, arranged in a circumferential array, ensures that the material in each area of the surface of the dispersion plate 32 can be effectively agitated. Combined with the circumferential distribution of the dispersion holes, this further ensures the uniformity of the material entering the reactor body 1 and reduces the situation of excessive or insufficient material in some areas.
[0045] In one embodiment of this utility model, such as Figures 1-6 As shown, the disassembly assembly 44 includes a mounting plate 441, a mounting groove 442, and a connector rod 443. Multiple mounting plates 441 are evenly installed on the outer side of the connecting plate 31. The mounting groove 442 is opened on the upper end face of the reactor body 1, and the mounting plate 441 is snapped into the inside of the mounting groove 442. Multiple connector rods 443 are evenly installed on the bottom surface of the discharge hopper 2, and the connector rods 443 are inserted into the insertion holes opened on the surface of the mounting plate 441. The mounting plate 441, the mounting groove 442, and the connector rod 443 correspond one-to-one.
[0046] Specifically, the operator first disassembles the hopper 2 from the reactor body 1, so that the plug rod 443 on the bottom of the hopper 2 is pulled out from the plug hole on the surface of the mounting plate 441. At this time, the connection between the hopper 2 and the reactor body 1 is released, and the hopper 2 can be moved aside for cleaning or replacement. Then, the mounting plate 441 on the outer side of the connecting plate 31 is removed from the mounting groove 442 of the reactor body 1, which can drive the connecting plate 31 and the internal dispersion plate 32, conical plate 33 and actuation mechanism 4 to be removed from the reactor body 1. This disassembly method does not require complicated tools, is easy to operate, and can greatly shorten the maintenance time.
[0047] In summary, in the preservative synthesis reactor of this embodiment, the raw material flows out from the feed hopper 2 under gravity and first contacts the conical plate 33 located inside the feed hopper 2. The inclined surface of the conical plate 33 guides the concentrated falling raw material to all sides, so that the raw material is initially dispersed and evenly sprinkled onto the dispersion plate 32 inside the connecting plate 31 below. At the same time, the drive motor 41 installed inside the conical plate 33 starts synchronously, driving the connected agitator 42 to rotate on the upper surface of the dispersion plate 32. Due to multiple The actuating rods 43 are evenly installed on the outer side of the actuating disk 42 and arranged in a circumferential array around it. Under the rotation of the actuating disk 42, the actuating rods 43 move in a circular motion. Because the actuating rods 43 are in close contact with the dispersing plate 32, they can closely contact the raw material on the surface of the dispersing plate 32, pushing any potentially accumulated raw material to the surrounding area. Furthermore, when the actuating rods 43 rotate to the vicinity of the dispersing holes distributed circumferentially around the center point on the surface of the dispersing plate 32, they can precisely push the raw material into the dispersing holes, preventing the raw material from accumulating at the edges of the dispersing holes and causing blockage. The raw material enters the interior of the reactor body 1 evenly from multiple locations through these dispersing holes.
[0048] Next comes the reaction stage, where the raw materials entering the reactor body 1 are rapidly mixed with other materials already present in the reactor under the action of the internal stirring device. Due to the uniform initial distribution of the raw materials, the mixing time is greatly shortened, enabling the preservative synthesis reaction to proceed efficiently. As a closed reaction vessel, reactor body 1 provides a stable environment for the reaction.
[0049] Finally, in the material output and equipment maintenance stage, after the preservative synthesis reaction is completed, the operator opens the valve in the discharge hopper installed at the bottom of the reactor body 1, and the material flows out of the reactor body 1 through the discharge hopper. When equipment maintenance is required, the operator first separates the discharge hopper 2 from the reactor body 1, and then lifts the discharge hopper 2 upwards, so that the insertion rod 443 on the bottom surface of the discharge hopper 2 is pulled out from the insertion hole on the surface of the mounting plate 441, thus detaching the discharge hopper 2 from the reactor body 1. The discharge hopper 2 is then moved aside for cleaning or replacement. Next, the mounting plate 441 on the outer side of the connecting plate 31 is removed from the mounting groove 442 of the reactor body 1, which allows the connecting plate 31, as well as the internal dispersion plate 32, conical plate 33, and actuating mechanism 4, to be removed from the reactor body 1 for cleaning, repair, or replacement of these components. After maintenance, the components are reassembled in the reverse order of disassembly to restore the equipment to its working state.
[0050] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A preservative synthesis reactor, characterized in that, It includes a reactor body (1), a feeding hopper (2), a dispersing and feeding assembly (3), a tossing mechanism (4), and a disassembly assembly (44), wherein, The feeding hopper (2) is located at the feeding port opened on the upper end face of the reactor body (1); The dispersing and feeding assembly (3) includes a connecting disc (31), a dispersing plate (32), and a conical plate (33), wherein, The connecting plate (31) is located at the discharge port on the upper end face of the reactor body (1). The dispersing plate (32) is installed inside the connecting plate (31). The conical plate (33) is located above the dispersing plate (32). Several dispersing holes are evenly opened on the surface of the dispersing plate (32), and the dispersing holes are circumferentially distributed around the center point of the dispersing plate (32). The actuating mechanism (4) is installed inside the connecting plate (31), the disassembly assembly (44) is installed on the surface of the connecting plate (31), and the hopper (2) is detachably connected to the reactor body (1).
2. The preservative synthesis reactor according to claim 1, characterized in that, The actuating mechanism (4) includes a drive motor (41), an actuating disc (42), and an actuating lever (43), wherein, The drive motor (41) is installed inside the conical plate (33), the actuating disk (42) rotates on the upper surface of the dispersing plate (32), the conical plate (33) is attached to the upper surface of the actuating disk (42), and the output end of the drive motor (41) is connected to the actuating disk (42). A plurality of actuating rods (43) are evenly installed on the outer side of the actuating disk (42), and the actuating rods (43) are attached to the dispersing plate (32). Multiple toggle levers (43) are arranged in a circumferential array around the toggle disk (42), and the edge of the toggle disk (42) is aligned with the edge of the dispersion hole on the surface of the dispersion plate (32).
3. The preservative synthesis reactor according to claim 1, characterized in that, The disassembly assembly (44) includes a mounting plate (441), a mounting slot (442), and a connector (443), wherein, Multiple mounting plates (441) are evenly installed on the outer side of the connecting plate (31), the mounting groove (442) is opened on the upper end face of the reactor body (1), the mounting plate (441) is snapped into the inside of the mounting groove (442), and multiple plug rods (443) are evenly installed on the bottom surface of the feed hopper (2), and the plug rods (443) are inserted into the plug holes opened on the surface of the mounting plate (441); The mounting plate (441), the mounting groove (442), and the plug rod (443) correspond one-to-one.
4. The preservative synthesis reactor according to claim 1, characterized in that, A discharge hopper is installed at the discharge port at the bottom of the reactor body (1).
5. The preservative synthesis reactor according to claim 1, characterized in that, The conical plate (33) is located inside the hopper (2).