Anode rod cleaning device for aluminum electrolytic capacitor
By combining an ultrasonic cleaner and auxiliary components, all-round cleaning of the leads of aluminum electrolytic capacitors was achieved, solving the problem of low efficiency of manual cleaning and improving cleaning efficiency and capacitor quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANTONG RUITAI ELECTRONICS
- Filing Date
- 2025-05-14
- Publication Date
- 2026-06-12
AI Technical Summary
In the prior art, the leads of aluminum electrolytic capacitors are easily contaminated by electrolyte and oil during assembly and sorting, resulting in low efficiency of manual cleaning and affecting the quality of the capacitors.
An ultrasonic cleaner combined with auxiliary components is used. The rotating plate driven by the geared motor causes the cross-shaped fixing frame to swing, and with the ultrasonic vibration cleaning fluid, the guide needle is cleaned in all directions.
This improves the cleaning efficiency of the guide pins, ensures capacitor quality, and reduces cleaning time.
Smart Images

Figure CN224346540U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum electrolytic capacitor needle cleaning technology, specifically to an aluminum electrolytic capacitor needle cleaning device. Background Technology
[0002] Capacitor pins are the pins on aluminum electrolytic capacitors used to conduct current. In order to avoid impurities adhering to the pins and affecting the conductivity, the pins need to be cleaned during the capacitor production process, and then the capacitor aluminum foil is riveted to the pins using a riveting machine.
[0003] During assembly and sorting, the outer surface of the guide pins inevitably becomes contaminated with electrolyte and other oil. To avoid affecting the quality of the capacitor, the guide pins need to be cleaned before being nailed and wound to remove residual electrolyte and oil. Conventional manual cleaning takes a long time and is inefficient. Therefore, a guide pin cleaning device for aluminum electrolytic capacitors is proposed. Utility Model Content
[0004] The purpose of this invention is to provide a cleaning device for aluminum electrolytic capacitor guide pins, in order to solve the problem mentioned in the background art that, during the assembly and sorting process, the outer surface of the guide pins is inevitably contaminated by electrolyte and other oil stains. In order to avoid affecting the quality of the capacitor, the guide pins need to go through a cleaning process before being nailed and wound to remove the residual electrolyte and oil stains. Conventional manual cleaning takes a long time and is inefficient.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a device for cleaning the conductive pins of an aluminum electrolytic capacitor, comprising...
[0006] An ultrasonic cleaner, used for cleaning the leads of aluminum electrolytic capacitors;
[0007] An auxiliary component, which is mounted on top of an ultrasonic cleaner, is used for the oscillation of the lead pins of an aluminum electrolytic capacitor.
[0008] The auxiliary components include a placement tank. A support column is fixedly connected to the top of the ultrasonic cleaner. A mounting bracket is fixedly connected to the top of the support column. A geared motor is mounted on the top of the mounting bracket. The output shaft of the geared motor passes through the mounting bracket and is fixedly connected to a rotating plate. A connecting rod is mounted on one end of the rotating plate. A cross-shaped fixing bracket is fixedly connected to the connecting rod. A fixing column is fixedly connected to each of the four ends of the cross-shaped fixing bracket. The placement tank is fixedly connected to one end of the fixing column.
[0009] Preferably, one end of the aforementioned rotating plate is provided with a mounting groove, and a ball is movably connected inside the mounting groove, with the connecting rod fixedly connected inside the ball.
[0010] Preferably, the ultrasonic cleaner described above is equipped with a support plate on top, a fixed seat is installed on the top of the support plate, a connecting seat is hinged inside the fixed seat, and one end of the connecting rod is hinged to the connecting seat.
[0011] Preferably, the ultrasonic cleaner described above is equipped with a cleaning tank on its top, and the placement tank is located inside the cleaning tank.
[0012] Preferably, the ultrasonic cleaner described above has an ultrasonic generator installed inside, and a transducer is installed at the bottom of the cleaning tank.
[0013] Preferably, a cooling fan is installed on one side of the ultrasonic cleaner described above, and the cooling fan is used to dissipate heat from the ultrasonic cleaner.
[0014] Preferably, the electrical signal output terminal of the ultrasonic generator is connected to the electrical signal input terminal of the transducer.
[0015] Compared with the prior art, the present invention has the following technical effects: The present invention converts electrical signals into mechanical vibrations through a transducer, causing the cleaning fluid inside the cleaning tank to vibrate, thereby cleaning the aluminum electrolytic capacitor guide pins immersed in the cleaning fluid inside the tank. At the same time, the output shaft of the geared motor drives the rotating plate to rotate, and the rotating plate drives the connecting rod to rotate through the ball, causing the connecting rod to drive the four ends of the cross fixing frame to swing up and down. The cross fixing frame drives the tank to swing through the fixing column, thereby causing the aluminum electrolytic capacitor guide pins inside the tank to swing, which can complete the flipping of the aluminum electrolytic capacitor guide pins, so that the aluminum electrolytic capacitor guide pins can be cleaned in all directions, and the cleaning efficiency of the aluminum electrolytic capacitor guide pins is improved. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the top structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the right-side structure of this utility model;
[0020] Figure 4 This is a cross-sectional structural diagram of the present invention;
[0021] Figure 5 This is a schematic diagram of the mounting bracket structure of this utility model.
[0022] Explanation of reference numerals in the attached drawings: 1. Ultrasonic cleaning machine; 2. Cleaning tank; 3. Support column; 4. Mounting bracket; 5. Gear motor; 6. Rotary plate; 7. Mounting slot; 8. Ball; 9. Connecting rod; 10. Cross-shaped fixing bracket; 11. Fixing column; 12. Placement tank; 13. Support plate; 14. Fixing seat; 15. Connecting seat; 16. Transducer; 17. Ultrasonic generator; 18. Cooling fan. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.
[0025] Example
[0026] In the prior art, during the assembly and sorting process, the outer surface of the guide pins is inevitably contaminated by electrolyte and other oil stains. In order to avoid affecting the quality of the capacitor, the guide pins need to be cleaned before being nailed and wound to remove the residual electrolyte and oil stains. Conventional manual cleaning takes a long time and is inefficient.
[0027] Please see Figure 1-5 This utility model provides a technical solution: a cleaning device for aluminum electrolytic capacitor guide pins, including an ultrasonic cleaner 1, which is used for cleaning the guide pins of aluminum electrolytic capacitors; and an auxiliary component, which is installed on the top of the ultrasonic cleaner 1 and is used for oscillating the guide pins of aluminum electrolytic capacitors.
[0028] By setting auxiliary components, the conductive pins of aluminum electrolytic capacitors can be cleaned comprehensively. The auxiliary components include a placement tank 12, a support column 3 fixedly connected to the top of the ultrasonic cleaner 1, a mounting bracket 4 fixedly connected to the top of the support column 3, a geared motor 5 mounted on the top of the mounting bracket 4, a rotating plate 6 fixedly connected to the output shaft of the geared motor 5 passing through the mounting bracket 4, a connecting rod 9 mounted on one end of the rotating plate 6, a cross-shaped fixing bracket 10 fixedly connected to the connecting rod 9, and fixing columns 11 fixedly connected to all four ends of the cross-shaped fixing bracket 10. The placement tank 12 is fixedly connected to one end of the fixing column 11, and a mounting groove 7 is opened at one end of the rotating plate 6. A ball 8 is movably connected inside the mounting groove 7, and the connecting rod 9 is fixedly connected to the inside of the ball 8. A support plate 13 is installed on the top, and a fixed seat 14 is installed on the top of the support plate 13. A connecting seat 15 is hinged inside the fixed seat 14, and one end of the connecting rod 9 is hinged to the connecting seat 15. Before cleaning the aluminum electrolytic capacitor guide pins, cleaning fluid is added to the inside of the cleaning tank 2. Then, the aluminum electrolytic capacitor guide pins are placed inside the placement tank 12. The output shaft of the reduction motor 5 drives the rotating plate 6 to rotate. The rotating plate 6 drives the connecting rod 9 to rotate through the ball 8, so that the connecting rod 9 drives the four ends of the cross fixing frame 10 to swing up and down. The cross fixing frame 10 drives the placement tank 12 to swing through the fixing column 11, thereby driving the aluminum electrolytic capacitor guide pins inside the placement tank 12 to swing, which can complete the flipping of the aluminum electrolytic capacitor guide pins.
[0029] To improve the cleaning efficiency of aluminum electrolytic capacitor leads, an ultrasonic cleaner 1 has a cleaning tank 2 installed on its top, with a placement tank 12 located inside. An ultrasonic generator 17 is installed inside the ultrasonic cleaner 1, and a transducer 16 is installed at the bottom of the cleaning tank 2. A cooling fan 18 is installed on one side of the ultrasonic cleaner 1 for heat dissipation. The electrical signal output terminal of the ultrasonic generator 17 is connected to the electrical signal input terminal of the transducer 16. The ultrasonic generator 17 transmits a high-frequency electrical signal to the transducer 16, which converts the electrical signal into mechanical vibration, causing the cleaning fluid inside the cleaning tank 2 to vibrate, thereby cleaning the aluminum electrolytic capacitor leads immersed in the cleaning fluid inside the placement tank 12.
[0030] Working principle or structural principle: When cleaning the aluminum electrolytic capacitor guide pins is required, first add cleaning fluid to the inside of the cleaning tank 2, and then place the aluminum electrolytic capacitor guide pins inside the placement tank 12. At this time, the geared motor 5 is started by controlling the switch group. The output shaft of the geared motor 5 drives the rotating plate 6 to rotate. The rotating plate 6 drives the connecting rod 9 to rotate through the ball 8, so that the connecting rod 9 drives the four ends of the cross fixing frame 10 to swing up and down. The cross fixing frame 10 drives the placement tank 12 to swing through the fixing column 11, thereby driving the aluminum electrolytic capacitor guide pins inside the placement tank 12 to swing, which can complete the flipping of the aluminum electrolytic capacitor guide pins, so that the aluminum electrolytic capacitor guide pins can be cleaned in all directions.
[0031] At the same time, the ultrasonic generator 17 transmits a high-frequency electrical signal to the transducer 16, which converts the electrical signal into mechanical vibration, causing the cleaning fluid inside the cleaning tank 2 to vibrate, thereby cleaning the aluminum electrolytic capacitor needles immersed in the cleaning fluid inside the tank 12. Combined with the oscillation of the auxiliary components, the cleaning efficiency of the aluminum electrolytic capacitor needles can be improved.
[0032] Those skilled in the art will understand that the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways, even if such combinations or combinations are not explicitly described in this utility model. In particular, the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways without departing from the spirit and teachings of this utility model. All such combinations and / or combinations fall within the scope of this utility model.
Claims
1. A device for cleaning the conductive pins of an aluminum electrolytic capacitor, characterized in that: include An ultrasonic cleaner (1) is used for cleaning the leads of aluminum electrolytic capacitors. An auxiliary component is mounted on top of the ultrasonic cleaner (1) and is used for the swinging of the lead pins of the aluminum electrolytic capacitor. The auxiliary components include a placement tank (12), a support column (3) is fixedly connected to the top of the ultrasonic cleaner (1), a mounting frame (4) is fixedly connected to the top of the support column (3), a geared motor (5) is mounted on the top of the mounting frame (4), the output shaft of the geared motor (5) passes through the mounting frame (4) and is fixedly connected to a rotating plate (6), a connecting rod (9) is mounted on one end of the rotating plate (6), a cross fixing frame (10) is fixedly connected to the connecting rod (9), and a fixing column (11) is fixedly connected to each of the four ends of the cross fixing frame (10), and the placement tank (12) is fixedly connected to one end of the fixing column (11).
2. The aluminum electrolytic capacitor lead cleaning device according to claim 1, characterized in that: One end of the rotating plate (6) is provided with an installation groove (7), and a ball (8) is movably connected inside the installation groove (7). The connecting rod (9) is fixedly connected inside the ball (8).
3. The aluminum electrolytic capacitor lead cleaning device according to claim 1, characterized in that: The ultrasonic cleaner (1) is equipped with a support plate (13) on top, and a fixed seat (14) is installed on the top of the support plate (13). A connecting seat (15) is hinged inside the fixed seat (14), and one end of the connecting rod (9) is hinged to the connecting seat (15).
4. The aluminum electrolytic capacitor lead cleaning device according to claim 1, characterized in that: The ultrasonic cleaner (1) is equipped with a cleaning tank (2) on top, and the placement tank (12) is located inside the cleaning tank (2).
5. The aluminum electrolytic capacitor lead cleaning device according to claim 4, characterized in that: An ultrasonic generator (17) is installed inside the ultrasonic cleaner (1), and a transducer (16) is installed at the bottom of the cleaning tank (2).
6. The aluminum electrolytic capacitor lead cleaning device according to claim 1, characterized in that: A cooling fan (18) is installed on one side of the ultrasonic cleaner (1), and the cooling fan (18) is used to dissipate heat from the ultrasonic cleaner (1).
7. The aluminum electrolytic capacitor lead cleaning device according to claim 5, characterized in that: The electrical signal output terminal of the ultrasonic generator (17) is connected to the electrical signal input terminal of the transducer (16).