A composite polystyrene sheet edge grinding device

Abstract

The utility model relates to polystyrene sheet processing technical field discloses a kind of composite polystyrene sheet edge grinding device, including workbench, the workbench top end is connected with conveying mechanism, the workbench top end both sides are connected with guiding support seat, the guiding support seat top end is slidably provided with bottom support plate, the bottom support plate top end is connected with adjusting cylinder, the adjusting cylinder top end is connected with top support plate.The utility model is adjusted by and to, and then it is applicable to the sheet grinding of different sizes, by pushing down, guarantee the stability of sheet when polishing, guarantee polishing effect, by the cooperation of side changing mechanism and, the sheet is replaced and polished edge, guarantee comprehensive polishing effect, substantially reduce the consumption of manpower, improve polishing efficiency, by the dust generated during polishing through dust extraction hole suction to workbench inside and be collected by negative pressure fan, reduce the influence to environment.

Description

Technical Field

[0001] This utility model relates to the field of polystyrene sheet processing technology, specifically to a composite polystyrene sheet edge grinding device. Background Technology

[0002] Composite polystyrene sheets are typically thicker and belong to the board material category. They have good rigidity, thermal insulation, and impact resistance. Common composite polystyrene sheets include thermosetting polystyrene boards (TEPS). These boards are made through processes such as particle coating, mixing molding, or substrate infiltration, and have shape retention and anti-melt dripping properties.

[0003] After the production of composite polystyrene sheets, the edges of the sheets may have burrs, parting lines, or uneven cuts, requiring edge grinding to ensure smooth edges. Currently, grinding requires workers to hand-grind the edges of the sheets with a grinding device. Even when using a grinding machine for mechanical grinding, manual switching of the grinding edge is still necessary, which consumes a lot of manpower, is inefficient, and produces flying debris that affects the environment. Utility Model Content

[0004] The purpose of this invention is to provide a composite polystyrene sheet edge grinding device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: It includes a workbench, a conveying mechanism connected to the top of the workbench, guide support seats connected to both sides of the top of the workbench, a bottom support plate slidably mounted on the top of the guide support seats, an adjusting cylinder connected to the top of the bottom support plate, a top support plate connected to the top of the adjusting cylinder, grinding units connected to both ends of the bottom and top support plates, a protective cover connected to the top of the workbench, extrusion cylinders connected to both sides of the protective cover, the output end of the extrusion cylinder penetrating the protective cover and connected to the bottom support plate, a lifting cylinder connected to the bottom of the inner wall of the workbench, a side-changing mechanism connected to the top of the lifting cylinder, negative pressure fans connected to both sides of the workbench, a downward pressure cylinder connected to the top of the protective cover, the output end of the downward pressure cylinder penetrating the protective cover and connected to a clamp, and multiple sets of downward pressure rollers arranged inside the clamp.

[0006] Preferably, the top of the workbench is provided with a dust extraction hole corresponding to the grinding unit, and two filter screens are connected to the inner wall of the workbench, with the negative pressure fan located between the filter screens.

[0007] Preferably, a guide rod is connected to the top of the card holder, one end of the guide rod is slidably connected to the protective cover, and observation windows are provided on both sides of the protective cover.

[0008] Preferably, the conveying mechanism includes a side plate fixed to the top of the workbench, and two sets of support rollers are rotatably arranged on the side of the side plate that is close to each other. A conveyor belt is sleeved and connected to both ends of the support rollers, and a drive motor is connected to one end of one set of support rollers.

[0009] Preferably, the grinding unit includes an L-shaped frame connected to both ends of a bottom support plate and a top support plate. Two guide rollers are rotatably arranged on the outer side of each L-shaped frame. A grinding belt is sleeved and connected between the guide rollers. A drive motor is connected to one end of each guide roller. A guide frame is connected to the top of the lower L-shaped frame. The guide frame is slidably connected to the upper L-shaped frame.

[0010] Preferably, the side-changing mechanism includes an internal frame disposed at the output end of the lifting cylinder. The internal frame is slidably connected to the worktable and has an installation frame connected to its inner side. A rotary cylinder is connected to the top of the installation frame. A connecting seat is connected to the output end of the rotary cylinder, and a lifting unit is connected to the top of the connecting seat.

[0011] Preferably, the lifting unit includes a bracket fixedly mounted on the top of the connecting seat. Air intake slots are provided at the four corners of the top of the bracket. Air pipes are connected to the bottom of the bracket corresponding to the air intake slots. Branch pipes are connected between the air pipes. An external connecting pipe is connected to one side of each air pipe. Multiple sets of mounting slots are provided on the top of the bracket, and infrared sensors are connected to each mounting slot.

[0012] In summary, this application includes the following beneficial technical effects:

[0013] By adjusting the mechanism, it can be adapted to polish sheets of different sizes. By pushing and pressing down, the stability of the sheet during polishing is ensured, thus guaranteeing the polishing effect. Through the cooperation of the edge-changing mechanism and the other mechanism, the polishing edge of the sheet can be changed, ensuring a comprehensive polishing effect. This significantly reduces manpower consumption and improves polishing efficiency. The negative pressure fan can suck the debris generated during polishing into the workbench through the dust extraction hole for collection, reducing the impact on the environment. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of a composite polystyrene sheet edge grinding device according to the present invention;

[0015] Figure 2 This is a schematic diagram of the internal structure of a composite polystyrene sheet edge grinding device according to the present invention;

[0016] Figure 3 This is a cross-sectional structural diagram of a composite polystyrene sheet edge grinding device according to the present invention;

[0017] Figure 4 for Figure 3Enlarged structural diagram of section A;

[0018] Figure 5 This is a schematic diagram of the grinding unit in a composite polystyrene sheet grinding device of this utility model;

[0019] Figure 6 This is a schematic diagram of the supporting unit in a composite polystyrene sheet edge grinding device of this utility model.

[0020] In the diagram: 1. Workbench; 2. Side plate; 3. Support roller; 4. Conveyor belt; 5. Drive motor; 6. Guide support seat; 7. Bottom support plate; 8. Adjusting cylinder; 9. Top support plate; 10. Grinding unit; 101. L-shaped frame; 102. Guide roller; 103. Grinding belt; 104. Drive motor; 105. Guide frame; 11. Lifting cylinder; 12. Internal frame; 13. Mounting frame; 14. 15. Rotary cylinder; 16. Connecting seat; 17. Lifting unit; 18. Bracket; 19. Suction slot; 10. Air pipe; 11. Branch pipe; 12. External connecting pipe; 13. Infrared sensor; 14. Negative pressure fan; 15. Protective cover; 16. Observation window; 17. Downward pressing cylinder; 28. Clamping bracket; 29. ​​Downward pressing roller; 20. Guide rod; 21. Extrusion cylinder; 22. Dust extraction hole; 23. Filter screen. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-6This utility model provides a technical solution: including a workbench 1, a conveying mechanism connected to the top of the workbench 1, guide support seats 6 connected to both sides of the top of the workbench 1, a bottom support plate 7 slidably connected to the top of the guide support seat 6, an adjusting cylinder 8 connected to the top of the bottom support plate 7, a top support plate 9 connected to the top of the adjusting cylinder 8, a grinding unit 10 connected to both ends of the bottom support plate 7 and the top support plate 9, a protective cover 18 connected to the top of the workbench 1, a squeezing cylinder 23 connected to both sides of the protective cover 18, the output end of the squeezing cylinder 23 passing through the protective cover 18 and connected to the bottom support plate 7, a lifting cylinder 11 connected to the bottom of the inner wall of the workbench 1, a side-changing mechanism connected to the top of the lifting cylinder 11, a negative pressure fan 17 connected to both sides of the workbench 1, a pressing cylinder 19 connected to the top of the protective cover 18, the output end of the pressing cylinder 19 passing through the protective cover 18 and connected to a bracket 20, and multiple sets of pressing rollers 21 fixedly arranged inside the bracket 20;

[0023] Reference Figure 2 As shown, a dust extraction hole 111 is provided at the top of the workbench 1 corresponding to the grinding unit 10. Two filters 222 are connected to the inner wall of the workbench 1. A negative pressure fan 17 is located between the filters 222. When the negative pressure fan 17 is working, it draws air from the workbench 1, thereby drawing the debris from the grinding unit 10 into the workbench 1 through the dust extraction hole 111. The filters 222 can block dust from accumulating inside the workbench 1. A sealed door (not shown) is provided on one side of the workbench 1 for cleaning the debris collected inside.

[0024] Reference Figure 1 and Figure 2 As shown, a guide rod 22 is connected to the top of the card holder 20. One end of the guide rod 22 is slidably connected to the protective cover 18. Observation windows 181 are provided on both sides of the protective cover 18. The guide rod 22 can ensure the stability when 19 pushes 20 to move. The polishing condition can be detected through the observation window 181.

[0025] Reference Figure 2 As shown, the conveying mechanism includes a side plate 2 fixed to the top of the workbench 1. Two sets of support rollers 3 are rotatably arranged on the side of the side plate 2 that are close to each other, with a gap left at the position corresponding to the lifting unit 16. Conveyor belts 4 are sleeved and connected to both ends of the support rollers 3. One end of one set of support rollers 3 is connected to a drive motor 5. The conveyor belts 4 are located on both sides of the support rollers 3. When the sheet moves above the lifting unit 16 with the conveying unit, the lifting unit 16 can perform positioning, rotation and resetting of the sheet through the conveyor belts 4. The drive motor 5 drives the support rollers 3 located at the ends to rotate, thereby driving the conveyor belts 4 to run. The support rollers 3 in the middle part can support the conveyor belts 4 during grinding to ensure grinding stability.

[0026] Reference Figure 5 As shown, the grinding unit 10 includes an L-shaped frame 101 connected to both ends of the bottom support plate 7 and the top support plate 9. Two guide rollers 102 are rotatably mounted on the outer side of each L-shaped frame 101. A grinding belt 103 is sleeved and connected between the guide rollers 102. A drive motor 104 is connected to one end of each guide roller 102. A guide frame 105 is connected to the top of the lower L-shaped frame 101, and the guide frame 105 is slidably connected to the upper L-shaped frame 101. The shape of the L-shaped frame 101 allows for... The two adjacent sanding belts 103 are both vertically arranged, forming a vertical angle, which can accurately sand the edge of the sheet. By adjusting the cylinder 8, the top support plate 9 is pushed, which drives the L-shaped frame 101 located above to move along the guide frame 105, which can meet the sanding of sheets of different thicknesses. The pushing of the extrusion cylinder 23 can ensure the fit between the sanding unit 10 and the edge of the sheet, ensuring the sanding effect. At the same time, a controller is connected to one side of 1 to control the extension and retraction of the extrusion cylinder 23 and the adjusting cylinder 8.

[0027] Reference Figure 4 As shown, the edge-changing mechanism includes an internal frame 12 located at the output end of the lifting cylinder 11. The internal frame 12 is slidably connected to the worktable 1, and an installation frame 13 is connected to its inner side. A rotary cylinder 14 is connected to the top of the installation frame 13, and a connecting seat 15 is connected to the output end of the rotary cylinder 14. A lifting unit 16 is connected to the top of the connecting seat 15. The lifting cylinder 11 extends and pushes the internal frame 12 to move upward. The installation frame 13 drives the rotary cylinder 14 to move upward together, thereby lifting the sheet material located above by the lifting unit 16. Then, the rotary cylinder 14 drives the lifting unit 16 to rotate 90 degrees to change the edge. Then, the sheet material moves downward and is placed on the conveyor belt 4 to enter the next set of grinding units 10 for grinding.

[0028] Reference Figure 6As shown, the lifting unit 16 includes a bracket 161 fixedly mounted on the top of the connecting seat 15. Air intake slots 162 are provided at the four corners of the top of the bracket 161. Air pipes 163 are connected to the bottom of the bracket 161 corresponding to the air intake slots 162. Branch pipes 164 are connected between the air pipes 163. An external connecting pipe 165 is connected to one side of each air pipe 163. The other end of the external connecting pipe 165 is connected to an external air source. Since this is a standard configuration, it is not described in detail in the manual. It can also be seen from the attached drawings that a pressure relief valve is connected to the end of the external connecting pipe 165. For venting and depressurizing the sheet, the top of the bracket 161 has multiple mounting slots, and each mounting slot is connected to an infrared sensor 166. When the sheet moves above the bracket 161 with the conveyor belt 4, the infrared sensor 166 can detect the movement position. When all the infrared sensors 166 detect the sheet, the switching mechanism is driven to lift the bracket 161. At the same time, the external air source is started, and air is drawn from the suction slot 162 through the air pipe 163 and the branch pipe 164, thereby adsorbing and fixing the sheet to ensure the stability of the switching.

[0029] The implementation principle of this application is as follows: When using this utility model, the sheet to be polished is placed on the conveying mechanism. As the conveying mechanism drives the sheet, it moves between the two polishing units 10 located at the front end. The conveying mechanism stops, and the pressing cylinder 19 extends to push the clamp 20 downward, thereby driving the pressing roller 21 to press against the top surface of the sheet. The spacing between the two sets of polishing units 10 located on the same side is adjusted by the adjusting cylinder 8 pushing the top support plate 9. The squeezing cylinder 23 pushes the polishing unit 10 to clamp against the edge of the sheet. Then, the drive motor 104 drives the guide roller 102 to rotate, thereby driving the polishing unit 10 to rotate. The abrasive belt 103 operates to polish the edges of the sheet. After polishing, the pressing cylinder 19 and the squeezing cylinder 23 retract, separating the polishing unit 10 from the sheet. The conveying mechanism starts, moving the sheet above the lifting unit 16. The conveying mechanism stops again, and the edge-changing mechanism starts, rotating the sheet 90 degrees to change its edge. The sheet is then placed back on the conveying mechanism, which starts again to polish the edges of the changed sheet. During polishing, the negative pressure fan 17 can suck the debris generated during polishing into the workbench 1 through the dust extraction hole 111 for collection, reducing the impact on the environment.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A composite polystyrene sheet edge grinding device, comprising a worktable (1), characterized in that: A conveying mechanism is connected to the top of the workbench (1). Guide support seats (6) are connected to both sides of the top of the workbench (1). A bottom support plate (7) is slidably mounted on the top of the guide support seat (6). An adjusting cylinder (8) is connected to the top of the bottom support plate (7). A top support plate (9) is connected to the top of the adjusting cylinder (8). Grinding units (10) are connected to both ends of the bottom support plate (7) and the top support plate (9). A protective cover (18) is connected to the top of the workbench (1). Extrusion devices are connected to both sides of the protective cover (18). The cylinder (23) has its output end passing through the protective cover (18) and connected to the bottom support plate (7). The bottom of the inner wall of the workbench (1) is connected to a lifting cylinder (11). The top of the lifting cylinder (11) is connected to a side-changing mechanism. Both sides of the workbench (1) are connected to negative pressure fans (17). The top of the protective cover (18) is connected to a pressing cylinder (19). The output end of the pressing cylinder (19) passes through the protective cover (18) and is connected to a card holder (20). The inside of the card holder (20) is provided with multiple sets of pressing rollers (21).

2. The composite polystyrene sheet edge grinding device according to claim 1, characterized in that: The top of the workbench (1) is provided with a dust extraction hole (111) corresponding to the grinding unit (10). Two filters (222) are connected to the inner wall of the workbench (1), and the negative pressure fan (17) is located between the filters (222).

3. The composite polystyrene sheet edge grinding device according to claim 1, characterized in that: The top of the card holder (20) is connected to a guide rod (22), one end of which is slidably connected to the protective cover (18), and observation windows (181) are provided on both sides of the protective cover (18).

4. The composite polystyrene sheet edge grinding device according to claim 1, characterized in that: The conveying mechanism includes a side plate (2) fixed to the top of the workbench (1). Two sets of support rollers (3) are rotatably arranged on the side of the side plate (2) that are close to each other. A conveyor belt (4) is sleeved and connected to both ends of the support rollers (3). A drive motor (5) is connected to one end of one set of support rollers (3).

5. The composite polystyrene sheet edge grinding device according to claim 1, characterized in that: The grinding unit (10) includes an L-shaped frame (101) connected to both ends of the bottom support plate (7) and the top support plate (9). Two guide rollers (102) are rotatably arranged on the outer side of the L-shaped frame (101). A grinding belt (103) is sleeved and connected between the guide rollers (102). A drive motor (104) is connected to one end of the guide rollers (102). A guide frame (105) is connected to the top of the lower L-shaped frame (101). The guide frame (105) is slidably connected to the upper L-shaped frame (101).

6. The composite polystyrene sheet edge grinding device according to claim 1, characterized in that: The switching mechanism includes an internal frame (12) located at the output end of the lifting cylinder (11). The internal frame (12) is slidably connected to the workbench (1), and an installation frame (13) is connected to its inner side. A rotary cylinder (14) is connected to the top of the installation frame (13). A connecting seat (15) is connected to the output end of the rotary cylinder (14), and a lifting unit (16) is connected to the top of the connecting seat (15).

7. The composite polystyrene sheet edge grinding device according to claim 6, characterized in that: The lifting unit (16) includes a bracket (161) fixedly installed at the top of the connecting seat (15). The bracket (161) has four suction slots (162) at the top corners. The bottom of the bracket (161) is connected to the suction slots (162) and an air pipe (163) is connected to it. The air pipes (163) are connected to each other and a branch pipe (164) is connected to each other. An external connecting pipe (165) is connected to one side of the air pipe (163). The top of the bracket (161) has multiple sets of mounting slots, and each mounting slot is connected to an infrared sensor (166).

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