Silica gel cutting, weighing and integrating machine

Abstract

This utility model discloses a silicone cutting and weighing integrated machine, comprising: a processing frame and, arranged sequentially in the processing and discharge direction, a mixing tank, a pressing mechanism, a slitting mechanism, a cutting conveyor belt, and a weighing conveyor belt; the pressing mechanism is located at the lower end of the mixing tank's discharge port; the slitting mechanism is located on the feeding path of the pressing mechanism and the cutting conveyor belt; the cutting conveyor belt is also equipped with a cutting mechanism; and the weighing conveyor belt is connected to the end of the cutting conveyor belt; it realizes the fully automated connection of silicone material from mixing, pressing, slitting, cutting to weighing and sorting: the entire processing process does not require manual intervention in material transfer and sorting, significantly reducing the operating costs of manual guidance, slitting, weighing, etc., improving the continuity and automation of the production process, effectively shortening the production cycle and reducing labor intensity; at the same time, it achieves consistent control of material processing weight, providing an efficient solution for large-scale and intelligent production.

Description

Technical Field

[0001] This utility model belongs to the field of silicone processing technology and relates to a silicone cutting and weighing integrated machine. Background Technology

[0002] In the processing and production of silicone products, the handling process of silicone raw materials typically includes multiple steps such as mixing, pressing, slitting, cutting, and weighing and sorting. Traditional processing equipment often adopts a segmented independent unit design, with each process relying on manual transfer or simple conveyor devices for connection. This results in low overall process efficiency and low overall cutting accuracy, failing to effectively provide sufficient quality assurance for subsequent processing.

[0003] With the increasing demand for automated and refined production in the silicone products industry, there is a need for integrated and intelligent processing equipment to achieve fully automated control of the entire process from mixing to weighing and sorting, and to solve problems such as inefficient process connection, insufficient precision and lagging waste disposal of traditional equipment. Utility Model Content

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0005] A silicone cutting and weighing integrated machine includes: a processing frame and a mixing tank, a pressing mechanism, a slitting mechanism, a cutting conveyor belt, and a weighing conveyor belt arranged sequentially in the processing and discharge direction;

[0006] The pressing mechanism is located at the lower end of the discharge port of the mixing tank;

[0007] The slitting mechanism is located on the feeding path of the pressing mechanism and the cutting conveyor belt;

[0008] The cutting conveyor belt is also equipped with a cutting mechanism; while the weighing conveyor belt is connected to the end of the cutting conveyor belt.

[0009] As a further embodiment of this utility model: the pressing mechanism includes: two sets of pressing roller shafts, a transmission wheel set disposed on both sides of the pressing roller shafts, and a pressing motor for driving the operation;

[0010] Both sides of the transmission wheel set include: a transmission wheel frame and two sets of transmission gears mounted on the transmission wheel frame, with the transmission gears on the same side meshing with each other; and two sets of pressure roller shafts are mounted on the transmission gears at corresponding axial positions on both sides, forming a pressure gap between the two sets of pressure roller shafts, located at the lower end of the discharge port of the mixing barrel.

[0011] One set of transmission gears is a drive wheel structure, which is connected to the pressure motor via a chain.

[0012] As a further embodiment of this utility model: the two sets of transmission gears on the transmission wheel frame are: a fixed transmission wheel fixedly installed on the transmission wheel frame and a movable transmission wheel movably installed on the transmission wheel frame;

[0013] The drive wheel is a fixed drive wheel, while the pressure roller shafts mounted on the fixed drive wheels on both sides are fixed roller shafts, and the pressure roller shafts mounted on the movable drive wheels are movable roller shafts.

[0014] The transmission wheel frame is provided with a pressure roller slide rail extending towards the fixed transmission wheel and a movable mounting seat mounted on the pressure roller slide rail, and the movable transmission wheel is mounted on the movable mounting seat;

[0015] Furthermore, a set of movable stepper motors is also installed on the transmission wheel frame, and the push rod of the movable stepper motor is connected and cooperates with the movable mounting base.

[0016] As a further embodiment of this utility model: the slitting mechanism includes: a cutter mounting shaft, on which a plurality of equidistantly arranged slitting cutters are mounted;

[0017] The slitting cutter is located on the feeding path between the pressing mechanism and the cutting conveyor belt;

[0018] A set of upper-lift cylinders is provided on both sides of the cutter mounting shaft. The piston rod of the upper-lift cylinder is set vertically upward, and a set of cutter mounting seats is installed on the piston rod. The two sides of the cutter mounting shaft are respectively mounted on the cutter mounting seats on both sides.

[0019] As a further embodiment of this utility model: the cutting mechanism includes: a cutting frame spanning the cutting conveyor belt, a set of cutting cylinders being provided on the cutting frame, the piston rod of the cutting cylinders moving downwards, and a cutting blade for cutting materials and a cutting mounting base for mounting the cutting blades being installed on the piston rod.

[0020] As a further embodiment of this utility model: a set of pressure rollers spanning the upper end of the cutting conveyor belt are provided at the feeding end of the cutting conveyor belt, and a pressure guide groove is formed between the pressure rollers and the belt surface of the cutting conveyor belt.

[0021] The beneficial effects of this utility model are as follows: By integrating the mixing tank, pressing mechanism, slitting mechanism, cutting conveyor belt (cutting mechanism), and weighing conveyor belt sequentially according to the processing and discharge direction, this utility model achieves fully automated connection of the entire process of silicone material from mixing, pressing, slitting, cutting to weighing and sorting. The entire processing process does not require manual intervention in material transfer and sorting, significantly reducing the operating costs of manual guidance, slitting, weighing, and other links, improving the continuity and automation of the production process, effectively shortening the production cycle and reducing labor intensity; at the same time, it achieves consistent control of material processing weight, providing an efficient solution for large-scale and intelligent production. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of this utility model.

[0023] Figure 2 This is a schematic diagram of the material pressing mechanism in this utility model.

[0024] Figure 3 This is a schematic diagram of the transmission wheel assembly in this utility model.

[0025] Figure 4 This is a schematic diagram of the slitting mechanism in this utility model.

[0026] Figure 5 This is a schematic diagram of the material cutting conveyor belt in this utility model. Detailed Implementation

[0027] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. It should be understood that this application is not limited to the exemplary embodiments disclosed herein. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0028] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0030] This utility model provides a reference. Figures 1-5 In this embodiment of the utility model, a silicone cutting and weighing integrated machine includes: a processing frame 1 and the following components arranged sequentially in the processing and discharge direction: a mixing tank 2, a pressing mechanism 3, a slitting mechanism 4, a cutting conveyor belt 6, and a weighing conveyor belt 7.

[0031] During processing, silicone raw materials are put into mixing tank 2 for mixing and stirring. The pressing mechanism 3 is located at the lower end of the discharge port of mixing tank 2. After mixing, the silicone material is sent out from mixing tank 2 and extruded into sheet shape by pressing mechanism 3 and sent out to cutting conveyor belt 6 (in the initial operation, the material is manually guided onto cutting conveyor belt 6).

[0032] The slitting mechanism 4 is located on the feeding path of the pressing mechanism 3 and the cutting conveyor belt 6. The slitting mechanism 4 processes the sheet-like material into slitting pieces.

[0033] The cutting conveyor belt 6 is also equipped with a cutting mechanism 5, which cuts the material fed into the cutting conveyor belt 6 into segments. The weighing conveyor belt 7 is connected to the end of the cutting conveyor belt 6. The segmented material enters the weighing conveyor belt 7 and is weighed. The weighing conveyor belt 7 is connected to the processing feeding mechanism and the waste collection mechanism. The processing feeding mechanism is a material handling robot of the processing equipment, which can directly take out the weighed and qualified material from the weighing conveyor belt 7 and put it into the processing equipment. The waste collection mechanism is connected to the end of the weighing conveyor belt 7 and is directly fed into the waste collection mechanism for recycling.

[0034] Furthermore, the pressing mechanism 3 includes: two sets of pressing roller shafts 31, a transmission wheel set disposed on both sides of the pressing roller shafts 31, and a pressing motor 32 for driving the operation;

[0035] Both sides of the transmission wheel set include: a transmission wheel frame 34 mounted on the processing frame 1 and two sets of transmission gears 33 mounted on the transmission wheel frame 34, and the transmission gears 33 on the same side mesh with each other; while two sets of pressure roller shafts 31 are mounted on the transmission gears 33 at corresponding axial positions on both sides, and a pressure gap is formed between the two sets of pressure roller shafts 31, located at the lower end of the discharge port of the mixing barrel 2;

[0036] One set of transmission gears 33 is a drive wheel structure, which is connected to the pressing motor 32 through a chain for transmission. During operation, the pressing motor 32 drives the drive wheel to rotate, which in turn drives the transmission gears 33 on the same side to rotate, thereby driving the two sets of pressing roller shafts 31 to rotate and press the material entering the pressing gap into a sheet shape.

[0037] Furthermore, the two sets of transmission gears 33 on the transmission wheel frame 34 are: a fixed transmission wheel 332 fixedly installed on the transmission wheel frame 34 (this fixed installation means that the installation position is fixed, not that the fixed transmission wheel 332 will not rotate) and a movable transmission wheel 331 movably installed on the transmission wheel frame 34;

[0038] The driving wheel is a fixed transmission wheel 332, while the pressing roller shaft 31 installed on the fixed transmission wheels 332 on both sides is a fixed roller shaft 311, and the pressing roller shaft 31 installed on the movable transmission wheel 331 is a movable roller shaft 312.

[0039] The transmission wheel frame 34 is provided with a pressure roller slide rail 36 extending toward the fixed transmission wheel 332 and a movable mounting seat 35 mounted on the pressure roller slide rail 36. The movable transmission wheel 331 is mounted on the movable mounting seat 35.

[0040] Furthermore, a set of movable stepper motors 37 are also installed on the transmission wheel frame 34. The push rod of the movable stepper motor 37 is connected and cooperates with the movable mounting base 35. The movable stepper motors 37 on both sides drive the movable mounting base 35 to move away from or close to the fixed transmission wheel 332 on the pressure roller slide rail 36, so as to facilitate the maintenance work of the staff.

[0041] Furthermore, the slitting mechanism 4 includes: a cutter mounting shaft 41 on which a plurality of equidistantly arranged slitting cutters 42 are mounted;

[0042] The slitting cutter 42 is located on the feeding path of the pressing mechanism 3 and the cutting conveyor belt 6. The material seen on the feeding path will be cut into strips by each cutting cutter 54 and fed into the cutting conveyor belt 6.

[0043] A set of upper-lifting cylinders 44 are respectively provided on both sides of the cutter mounting shaft 41. The piston rod of the upper-lifting cylinder 44 is set vertically upward, and a set of cutter mounting seats 43 is installed on the piston rod. The two sides of the cutter mounting shaft 41 are respectively installed on the cutter mounting seats 43 on both sides. The upper-lifting cylinders 44 can drive the slitting cutter 42 to rise and enter the feeding path, or drive the slitting cutter 42 to fall and exit the processing position of the feeding path, so as to facilitate the staff to guide the material or perform equipment maintenance.

[0044] Furthermore, the cutting mechanism 5 includes: a cutting frame 52 spanning the cutting conveyor belt 6, a set of cutting cylinders 51 on the cutting frame 52, the piston rod of the cutting cylinders 51 moving downwards, and a cutting blade 54 for cutting materials and a cutting mounting seat 53 for mounting the cutting blade 54 are mounted on the piston rod; during operation, the cutting cylinders 51 drive the cutting blades 54 to cut the materials on the cutting conveyor belt 6 in segments.

[0045] Furthermore, a set of pressure rollers 61 are provided at the feeding end of the cutting conveyor belt 6, which spans the upper end of the cutting conveyor belt 6. A pressure guide groove is formed between the pressure rollers 61 and the belt surface of the cutting conveyor belt 6. The material after slitting will enter the pressure guide groove and be guided to the processing position of the cutting mechanism 5 through the pressure guide groove.

[0046] In the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0047] It should also be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0048] The above description of the disclosed embodiments enables those skilled in the art to make or use this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A silicone cutting and weighing integrated machine, characterized in that, include: The processing frame and the components installed in the processing and discharge directions are arranged sequentially as follows: mixing hopper, pressing mechanism, slitting mechanism, cutting conveyor belt, and weighing conveyor belt; The pressing mechanism is located at the lower end of the discharge port of the mixing tank; The slitting mechanism is located on the feeding path of the pressing mechanism and the cutting conveyor belt; The cutting conveyor belt is also equipped with a cutting mechanism; while the weighing conveyor belt is connected to the end of the cutting conveyor belt.

2. The silicone cutting and weighing integrated machine according to claim 1, characterized in that, The pressing mechanism includes: two sets of pressing roller shafts, a set of transmission wheels on both sides of the pressing roller shafts, and a pressing motor for driving the operation; Both sides of the transmission wheel set include: a transmission wheel frame and two sets of transmission gears mounted on the transmission wheel frame, with the transmission gears on the same side meshing with each other; and two sets of pressure roller shafts are mounted on the transmission gears at corresponding axial positions on both sides, forming a pressure gap between the two sets of pressure roller shafts, located at the lower end of the discharge port of the mixing barrel. One set of transmission gears is a drive wheel structure, which is connected to the pressure motor via a chain.

3. The silicone cutting and weighing integrated machine according to claim 2, characterized in that, The two sets of transmission gears on the transmission wheel frame are: a fixed transmission wheel that is fixedly mounted on the transmission wheel frame and a movable transmission wheel that is movably mounted on the transmission wheel frame; The drive wheel is a fixed drive wheel, while the pressure roller shafts mounted on the fixed drive wheels on both sides are fixed roller shafts, and the pressure roller shafts mounted on the movable drive wheels are movable roller shafts. The transmission wheel frame is provided with a pressure roller slide rail extending towards the fixed transmission wheel and a movable mounting seat mounted on the pressure roller slide rail, and the movable transmission wheel is mounted on the movable mounting seat; Furthermore, a set of movable stepper motors is also installed on the transmission wheel frame, and the push rod of the movable stepper motor is connected and cooperates with the movable mounting base.

4. The silicone cutting and weighing integrated machine according to claim 1, characterized in that, The slitting mechanism includes: a cutter mounting shaft on which a plurality of equidistantly spaced slitting cutters are mounted; The slitting cutter is located on the feeding path between the pressing mechanism and the cutting conveyor belt; A set of upper-lift cylinders is provided on both sides of the cutter mounting shaft. The piston rod of the upper-lift cylinder is set vertically upward, and a set of cutter mounting seats is installed on the piston rod. The two sides of the cutter mounting shaft are respectively mounted on the cutter mounting seats on both sides.

5. A silicone cutting and weighing integrated machine according to claim 1, characterized in that, The cutting mechanism includes: a cutting frame spanning a cutting conveyor belt, a set of cutting cylinders on the cutting frame, the piston rod of the cutting cylinders moving downwards, and a cutting blade for cutting the material and a cutting mounting base for mounting the cutting blade are mounted on the piston rod.

6. A silicone cutting and weighing integrated machine according to claim 5, characterized in that, A set of pressure rollers is installed at the feeding end of the cutting conveyor belt, which spans the upper end of the cutting conveyor belt. A pressure guide groove is formed between the pressure rollers and the surface of the cutting conveyor belt.

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