Packaging tray and air-conditioned packaging thereof

By designing the support and load-bearing structures of the packaging base, the problem of packaging ropes easily failing due to friction on the ground was solved, enhancing the safety and stability of air conditioner transportation and reducing the risk of damage.

CN224349496UActive Publication Date: 2026-06-12HEFEI HAIJING PACKAGING PROD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HEFEI HAIJING PACKAGING PROD
Filing Date
2025-06-27
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

Existing packaging bases are prone to damage to the packaging ropes under friction during ground handling, which can disrupt the outer packaging's restraint system on the air conditioner, exposing the air conditioner to a high risk of damage during subsequent distribution.

Method used

A packaging base was designed, including a pad, a protective structure, an outer shell, and packaging ropes. The support structure and load-bearing structure provide additional support points for the inner tray, dispersing the pressure generated by the weight of the air conditioner and transportation impacts, and providing additional installation space for the packaging ropes to avoid friction with the ground.

Benefits of technology

The packaging base is made more stable, preventing the packaging ropes from rubbing against the ground, reducing the risk of damage to the air conditioner during transportation, and improving transportation safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model belongs to the field of packaging technology and discloses a packaging base tray and its air conditioner packaging. The packaging base tray includes a pad, a protective structure, an outer shell, and packaging ropes. The pad serves to support the protective structure. The protective structure includes a support structure, an inner tray, and a load-bearing structure. The load-bearing structure is inserted into the inner tray to support it. The inner tray is inserted into the pad to position the air conditioner. The support structure is inserted into the inner tray to support the outer shell. The outer shell is fitted onto the pad to cover the air conditioner. The packaging ropes are fitted onto the outer surfaces of the outer shell and the pad. The load-bearing structure includes a support column and a bracket. The support column is inserted into the inner tray to fix the bracket. The bracket is connected to the support column. The load-bearing structure provides additional support points for the inner tray, dispersing the pressure generated by the air conditioner's own weight and transportation impacts, making the overall structure of the base tray more stable. At the same time, it provides additional installation space for the packaging ropes, avoiding friction with the ground.
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Description

Technical Field

[0001] This utility model belongs to the field of packaging technology, and in particular relates to packaging base trays and air conditioner packaging. Background Technology

[0002] In the production and distribution of air conditioners, packaging is a key link to ensure the safety of product transportation and avoid damage to the appearance and internal components. The packaging base, as the core load-bearing component of air conditioner packaging, plays a decisive role in the protective effect. Among them, the packaging rope plays a key role in reinforcing the outer packaging.

[0003] However, due to the large weight of the air conditioner, when the packaging is handled on the ground and friction occurs, the packaging ropes need to withstand far greater tension and friction than usual, which can easily lead to scratches, detachment, or excessive wear. Once the packaging ropes fail, the binding force of the outer packaging on the air conditioner will be greatly reduced. Subsequent bumps during transportation and impacts during loading and unloading will cause the air conditioner to shake and shift, resulting in damage to the outer shell and internal components, significantly increasing product transportation losses and after-sales maintenance costs.

[0004] In other words, the existing packaging base is prone to failure of the packaging ropes under friction during ground handling, which can damage the outer packaging's restraint system on the air conditioner and expose the air conditioner to a high risk of damage in subsequent circulation stages. Utility Model Content

[0005] The purpose of this invention is to provide a packaging base and its air conditioner packaging to solve the problem that existing packaging bases are prone to packaging rope failure under friction during ground handling, which damages the outer packaging's constraint system on the air conditioner and exposes the air conditioner to a high risk of damage during subsequent distribution.

[0006] To achieve this objective, the present invention adopts the following technical solution:

[0007] This utility model provides a packaging base tray, which includes:

[0008] Padding, used to support and protect the structure;

[0009] The protective structure includes a support structure, an inner support, and a load-bearing structure. The load-bearing structure is inserted into the inner support to support the inner support. The inner support is inserted into the pad to position the air conditioner. The support structure is inserted into the inner support to support the outer shell.

[0010] An outer casing and a packaging rope are provided. The outer casing is fitted onto the padding for covering the air conditioner, and the packaging rope is fitted onto the outer surface of the outer casing and the padding.

[0011] As an optional technical solution for the packaging base and air conditioner packaging, the support structure includes:

[0012] The base is inserted into the inner support and is used to fix the support column;

[0013] A support column is inserted into the base to support the outer casing.

[0014] As an optional technical solution for the packaging base and its air conditioner packaging, the supporting structure includes:

[0015] A support column is inserted into the inner support to fix the bracket;

[0016] A bracket, connected to the support column, is used to support the inner support.

[0017] As an optional technical solution for packaging base and air conditioner packaging, the inner tray is provided with mounting groove and mounting hole respectively, the load-bearing structure is provided in the mounting groove, and the support structure is provided in the mounting hole.

[0018] As an optional technical solution for packaging base and air conditioner packaging, threaded grooves are provided on the inner wall of the base and the outer surface of the support column, and the support column and the base are connected by threads.

[0019] As an optional technical solution for packaging base and air conditioner packaging, when the outer shell is fitted onto the outer surface of the pad, a connecting channel is provided at the overlapping position to provide installation space for the packaging rope.

[0020] An air conditioner package includes the aforementioned packaging base.

[0021] Beneficial effects:

[0022] This utility model provides a packaging base tray, which includes a pad, a protective structure, an outer shell, and packaging ropes. The pad supports the protective structure, which includes a support structure, an inner tray, and a load-bearing structure. The load-bearing structure is inserted into the inner tray to support it, and the inner tray is inserted into the pad to position the air conditioner. The support structure is inserted into the inner tray to support the outer shell, which is fitted onto the pad to cover the air conditioner. The packaging ropes are fitted onto the outer surfaces of the outer shell and the pad. The load-bearing structure provides additional support points for the inner tray, dispersing the pressure generated by the air conditioner's own weight and transportation impacts, making the overall structure of the base tray more stable. It also provides additional installation space for the packaging ropes, preventing friction with the ground. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of the packaging base and air conditioner packaging provided in this embodiment of the utility model. Figure 1 ;

[0024] Figure 2 This is a schematic diagram of the structure of the packaging base and air conditioner packaging provided in this embodiment of the utility model. Figure 2 ;

[0025] Figure 3 This is an exploded view of the packaging base and air conditioner packaging provided in this embodiment of the utility model;

[0026] Figure 4 This is a schematic diagram of the installation structure of the support structure provided in this embodiment of the utility model.

[0027] In the picture:

[0028] 1. Padding; 2. Inner support; 3. Outer cover; 4. Packaging rope; 5. Base; 6. Support column; 7. Column; 8. Bracket. Detailed Implementation

[0029] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0030] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0031] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0032] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0033] like Figures 1 to 4 As shown, this embodiment provides a packaging base tray, which includes a pad 1, a protective structure, an outer shell 3, and a packaging rope 4. The pad 1 supports the protective structure, which includes a support structure, an inner tray 2, and a supporting structure. The supporting structure is inserted into the inner tray 2 to support it. The inner tray 2 is inserted into the pad 1 to position the air conditioner. The support structure is inserted into the inner tray 2 to support the outer shell 3. The outer shell 3 is fitted onto the pad 1 to cover the air conditioner. The packaging rope 4 is fitted onto the outer surface of the outer shell 3 and the pad 1. The supporting structure includes a pillar 7 and a bracket 8. The pillar 7 is inserted into the inner tray 2 to fix the bracket 8. The bracket 8 is connected to the pillar 7 to support the inner tray 2. The inner tray 2 has an installation groove, and the supporting structure is located in the installation groove. A connecting channel is provided at the overlapping position of the outer surface of the pad 1 to provide installation space for the packaging rope 4.

[0034] The load-bearing structure provides additional support points for the inner support 2, dispersing the pressure generated by the weight of the air conditioner and the impact of transportation, making the overall structure of the base support more stable, while providing additional installation space for the packaging rope 4 to avoid friction with the ground.

[0035] When packaging the air conditioner, first insert the support column 7 into the mounting groove so that the bracket 8 is embedded in the mounting groove. Then, insert the inner support 2 into the pad 1. The inner support 2 has a groove that fits the bottom of the air conditioner. Next, insert the air conditioner into the groove. Then, put the outer cover 3 on the outer surface of the air conditioner and the pad 1. Then, pass the packaging rope 4 through the bottom of the bracket 8 to tie the outer cover 3, so that the packaging between the outer cover 3 and the pad 1 is completed.

[0036] Specifically, the padding 1 and the outer cover 3 are both existing cardboard packaging, the inner tray 2 is an existing foam pad, the support column 7 is inserted into the bottom end of the inner tray 2, and the support bracket 8 is fixedly installed at the bottom end of the support column 7. The outer surface of the support bracket 8 is in contact with the inner wall of the mounting groove.

[0037] In this embodiment, the greater the distance between the left and right ends of the bracket 8, the better the load-bearing effect on the inner support 2. The connecting channel is set at the position of the bracket 8, and there are two sets of bracket 8, located at the left and right sides of the bottom end of the inner support 2 respectively.

[0038] See Figure 3 and Figure 4 In this embodiment, the support structure includes a base 5 and a support column 6. The base 5 is inserted into the inner support 2 to fix the support column 6. The support column 6 is inserted into the base 5 to support the outer shell 3. Threaded grooves are provided on the inner wall of the base 5 and the outer surface of the support column 6. The support column 6 and the base 5 are connected by threads.

[0039] The supporting structure prevents the inner shell 3 from being deformed by pressure. The supporting column 6 directly forms a rigid support for the outer shell 3, which enhances the overall resistance to deformation of the packaging, better resists the impact of external forces during transportation, and is easy to disassemble, saving time.

[0040] During the air conditioner packaging process, the base 5 is inserted into the mounting hole, the inner support 2 is embedded into the pad 1, the air conditioner is placed on the inner liner, and the top of the air conditioner is also covered with the inner liner. Then, the support column 6 is inserted through the inner liner at the top of the air conditioner and rotated to connect with the base 5. When the support column 6 needs to be removed, simply rotate the support column 6 in the opposite direction. To make it easier for users to rotate the support column 6, a rotation groove is provided at the top of the support column 6, which allows users to rotate the support column 6 with their hands or tools.

[0041] Specifically, the base 5 is inserted into the inner support 2, and the support column 6 is threaded onto the base 5. In order to prevent the base 5 from rotating in the mounting hole when the support column 6 rotates, protrusions are provided on the left and right sides of the outer surface of the base 5, so that the base 5 is locked in the inner support 2 and cannot rotate.

[0042] In this embodiment, four sets of support structures are provided, located at the four corners of the top of the inner support 2.

[0043] Example 2

[0044] Another aspect of this utility model provides an air conditioner packaging, which includes the aforementioned packaging base.

[0045] The following is a detailed description of the use of the packaging base and the air conditioner packaging:

[0046] When packaging the air conditioner, first insert the support column 7 into the mounting groove so that the bracket 8 is embedded in the mounting groove. Then, insert the base 5 into the mounting hole. Next, insert the inner support 2 into the pad 1. The inner support 2 has a groove that fits the bottom of the air conditioner. Then, insert the air conditioner into the groove. Then, fasten the inner liner to the top of the air conditioner. Next, insert the support column 6 through the inner liner at the top of the air conditioner and rotate it to connect with the base 5. When it is necessary to remove the support column 6, simply rotate the support column 6 in the opposite direction. To make it easier for users to rotate the support column 6, a rotation groove is opened at the top of the support column 6, which allows users to rotate the support column 6 with their hands or tools. Then, put the outer cover 3 on the outer surface of the air conditioner and the pad 1. Then, pass the packaging rope 4 through the bottom of the bracket 8 and tie the outer cover 3 to complete the packaging of the outer cover 3 and the pad 1.

[0047] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A packaging base tray, characterized in that, include: Pad (1), used to support the protective structure; The protective structure includes a support structure, an inner support (2) and a load-bearing structure. The load-bearing structure is inserted into the inner support (2) to support the inner support (2). The inner support (2) is inserted into the pad (1) to position the air conditioner. The support structure is inserted into the inner support (2) to support the outer cover (3). The outer casing (3) and the packaging rope (4) are fitted onto the pad (1) for covering the air conditioner, and the packaging rope (4) is fitted onto the outer surface of the outer casing (3) and the pad (1).

2. The packaging base tray according to claim 1, characterized in that, The support structure includes: The base (5) is inserted into the inner support (2) and is used to fix the support column (6). The support column (6) is inserted into the base (5) to support the outer shell (3).

3. The packaging base tray according to claim 2, characterized in that, The load-bearing structure includes: The support column (7) is inserted into the inner support (2) to fix the bracket (8). A bracket (8) is connected to the support column (7) for supporting the inner support (2).

4. The packaging base tray according to claim 3, characterized in that, The inner support (2) is provided with a mounting groove and a mounting hole, the bearing structure is located in the mounting groove, and the support structure is located in the mounting hole.

5. The packaging base tray according to claim 4, characterized in that, The inner wall of the base (5) and the outer surface of the support column (6) are both provided with threaded grooves, and the support column (6) and the base (5) are connected by threads.

6. The packaging base tray according to claim 5, characterized in that, When the outer cover is fitted onto the outer surface of the pad (1), a connecting channel is provided at the overlapping position to provide installation space for the packaging rope (4).

7. An air conditioner packaging, characterized in that, Includes the packaging base as described in claim 6.