A transfer device for automobile carpet processing

Abstract

The utility model discloses a transfer device for car carpet processing relates to car carpet processing field, including base, sliding sleeve, the movable installation of cylinder is had on the base, sliding sleeve sliding installation is in the cylinder, the rotation installation of screw rod is had in the cylinder, the screw rod is rotationally connected with the threaded bushing, the rotation installation of sleeve is had in the cylinder top, and the both side walls of cylinder and sleeve are provided with the sliding mouth of intercommunication, and the both ends of threaded bushing are fixedly connected with sliding sleeve through the sliding block and sliding mouth, the fixed installation of cylinder top is equipped with the air cylinder, and the telescopic end is connected with cylinder top sliding, a pair of limit hole that is matched with the telescopic end of air cylinder is seted up on threaded bushing, and the effective solution has had the technical problem that the carpet transfer mostly through forklift and transports the carpet that one station has finished processing to another station, but when the distance is closer, it is unnecessary to use forklift, and the way of manual transfer is time -consuming and labor -consuming again, and the production efficiency is influenced.

Description

Technical Field

[0001] This utility model relates to the field of automotive carpet processing, specifically a transfer device for automotive carpet processing. Background Technology

[0002] Car carpets typically refer to the carpets on the car floor. As an important component of the car interior, carpets are not only aesthetically pleasing but also protect the floor. They effectively prevent dust, dirt, water droplets, rainwater, and snowmelt from entering the cabin and can reduce floor noise. Carpet materials and designs vary, but their common purpose is to provide passengers with the best possible driving experience. After the car carpets are manufactured, they need to be transported. After processing at one workstation, the car carpets need to be transferred to another workstation for the next stage of processing.

[0003] However, most existing carpet transfer methods involve using forklifts to transport finished carpets from one workstation to another. But when the distance is short, there is no need to use forklifts, and manual transfer is time-consuming and labor-intensive, affecting production efficiency. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a transfer device for automotive carpet processing, which solves the technical problems mentioned in the background section.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a transfer device for processing automotive carpets, comprising a base and a sliding sleeve. A cylindrical body is movably mounted on the base, and the sliding sleeve is slidably mounted on the cylindrical body. A threaded rod is rotatably mounted inside the cylindrical body, and a threaded sleeve is screwed onto the threaded rod. A rotating sleeve is rotatably mounted on the top of the cylindrical body. The cylindrical body and the rotating sleeve have interconnected sliding openings on their side walls. The two ends of the threaded sleeve are fixedly connected to the sliding sleeve through the sliding openings via sliders. A cylinder is fixedly mounted on the top of the cylindrical body, and the telescopic end of the cylinder is slidably connected to the top of the cylindrical body. A pair of limiting holes matching the telescopic end of the cylinder are provided on the threaded sleeve. An adsorption component for adsorbing and picking up carpets is fixedly mounted on the sliding sleeve. A pressure sensor is provided on the top wall of the cylindrical body.

[0006] Preferably, the adsorption assembly includes suction cups, a transfer box is fixedly installed on the sliding sleeve, a cavity is opened inside the transfer box, an exhaust fan is fixedly installed on the transfer box, the exhaust end of the exhaust fan is connected to the cavity, a plurality of first through holes are opened at the bottom of the transfer box, and a plurality of suction cups are arranged on the transfer box located at a plurality of first through holes.

[0007] Preferably, a driven bevel gear is fixedly installed on the threaded rod, a driving bevel gear that meshes with the driven bevel gear is rotatably installed on the side wall of the cylinder, and a motor for driving the driving bevel gear to rotate is fixedly installed on the cylinder.

[0008] Preferably, the top wall of the cylinder is provided with a second through hole, the cylinder extension end is slidably connected to the second through hole, a pair of limiting blocks are fixedly installed on the cylinder extension end, a pair of limiting grooves are provided on both sides of the second through hole, the pair of limiting grooves are connected to the second through hole, and the pair of limiting blocks are slidably connected to the pair of limiting grooves.

[0009] Preferably, the base is equipped with a conveying assembly that drives the cylinder to move.

[0010] Preferably, a partition is provided inside the cylinder.

[0011] Beneficial effects

[0012] This utility model provides a transfer device for automotive carpet processing, which has the following advantages:

[0013] 1. The cylinder can be installed on a base, which must be installed on the horizontal line connecting two processing positions. The cylinder is movable to facilitate its movement and adjustment for transferring carpets to workstations at different distances. A threaded rod is installed; rotating the rod raises and lowers the threaded sleeve, which in turn raises and lowers the sliding sleeve and suction assembly, allowing the carpet to be picked up and transferred. The suction assembly secures the carpet. A pressure sensor is installed; when the threaded sleeve rises to contact the pressure sensor, the sensor sends a signal to the control system. The control system then controls the motor to rotate a specific number of revolutions, causing the threaded rod to rotate 180 degrees. This rotation of the threaded rod drives the threaded sleeve to rotate. The device is equipped with a rotating sleeve. The rotation of the threaded sleeve drives the rotating sleeve to rotate as well, causing the adsorption assembly and the carpet to rotate 180 degrees at the same height. This moves the carpet to the second workstation. A cylinder is installed, and the telescopic rod at the cylinder's telescopic end extends until it reaches the limiting hole. At this point, the telescopic rod can circumferentially limit the threaded sleeve. Reversing the rotation of the threaded rod will only cause the threaded sleeve to descend, not rotate further. When the threaded sleeve descends to the sliding port on the cylinder, the telescopic end of the cylinder can be retracted. The threaded sleeve continues to descend under the action of the threaded rod until it reaches the second workstation. The adsorption assembly is then turned off, and the carpet is placed at the second workstation for the next processing step. To return the adsorption assembly to the first workstation, the above steps can be repeated. Attached Figure Description

[0014] Figure 1 This is a front view of the internal structure of this utility model;

[0015] Figure 2 This is a right view of the structure above the base of this utility model;

[0016] Figure 3 for Figure 1 Enlarged diagram of A in the middle;

[0017] Figure 4 for Figure 1 Enlarged diagram of B in the diagram.

[0018] In the diagram: 1. Base; 2. Cylinder; 3. Threaded rod; 4. Threaded sleeve; 5. Limiting hole; 6. Cylinder; 7. Sliding port; 8. Sliding sleeve; 9. Transfer box; 10. Cavity; 11. First through hole; 12. Suction cup; 13. Exhaust fan; 14. Partition plate; 15. Driving bevel gear; 16. Driven bevel gear; 17. Motor; 18. Rotating sleeve; 19. Pressure sensor; 20. Second through hole; 21. Limiting groove; 22. Limiting block. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Wherein, directional terms such as "upper" and "lower" mentioned herein are used in conjunction with... Figure 1 The orientation is used as a reference.

[0020] Please see Figures 1-4 This utility model provides a technical solution: a transfer device for processing automotive carpets, including a base 1 and a sliding sleeve 8. A cylinder 2 is movably installed on the base 1, and the sliding sleeve 8 is slidably installed on the cylinder 2. A threaded rod 3 is rotatably installed inside the cylinder 2, and a threaded sleeve 4 is screwed onto the threaded rod 3. A rotating sleeve 18 is rotatably installed on the top of the cylinder 2. The cylinder 2 and the rotating sleeve 18 have interconnected sliding openings 7 on their side walls. The two ends of the threaded sleeve 4 are fixedly connected to the sliding sleeve 8 through the sliding openings 7 by sliders. A cylinder 6 is fixedly installed on the top of the cylinder 2, and the telescopic end of the cylinder 6 is slidably connected to the top of the cylinder 2. A pair of limiting holes 5 matching the telescopic end of the cylinder 6 are opened on the threaded sleeve 4. An adsorption component for adsorbing and picking up carpets is fixedly installed on the sliding sleeve 8. A pressure sensor 19 is provided on the top wall of the cylinder 2.

[0021] The cylinder 2 can be installed on the base 1, which needs to be installed on the horizontal line connecting the two processing positions. The cylinder 2 is movably installed to facilitate movement and adjustment of its position for transferring carpets to workstations at different distances. A threaded rod 3 is installed; rotating the threaded rod 3 raises and lowers the threaded sleeve 4, which in turn raises and lowers the sliding sleeve 8 and the suction assembly, facilitating carpet pickup and transfer. The suction assembly secures the carpet. A pressure sensor 19 is installed; when the threaded sleeve 4 rises to contact the pressure sensor 19, the pressure sensor 19 sends a signal back to the control system. At this time, the control system can control the motor 17 to rotate a specific number of revolutions, causing the threaded rod 3 to rotate another 180 degrees. The rotation of the threaded rod 3 drives the threaded sleeve 4 to rotate. The rotating sleeve 18 is installed. The rotation of the threaded sleeve 4 can drive the rotating sleeve 18 to rotate, thereby driving the adsorption component and the carpet to rotate 180 degrees at the same height. This moves the carpet to the second workstation. The cylinder 6 is installed. The telescopic rod of the telescopic end of the cylinder 6 extends until it reaches the limiting hole 5. At this time, the telescopic rod can circumferentially limit the threaded sleeve 4. At this time, rotating the threaded rod 3 in the opposite direction can only drive the threaded sleeve 4 to descend, and it will not rotate anymore. When the threaded sleeve 4 descends to the sliding port 7 opened on the cylinder 2, the telescopic end of the cylinder 6 can be controlled to retract. The threaded sleeve 4 continues to descend under the drive of the threaded rod 3 until it descends to the second workstation. The adsorption component is then turned off, and the carpet is placed in the second workstation for the next processing step. When it is necessary to return the adsorption component to the first workstation, the above steps can be repeated.

[0022] Furthermore, the adsorption assembly includes suction cups 12, a transfer box 9 is fixedly installed on the sliding sleeve 8, a cavity 10 is opened inside the transfer box 9, an exhaust fan 13 is fixedly installed on the transfer box 9, the exhaust end of the exhaust fan 13 is connected to the cavity 10, a number of first through holes 11 are opened at the bottom of the transfer box 9, and a number of suction cups 12 are arranged on the transfer box 9 located at a number of first through holes 11.

[0023] By installing an exhaust fan 13, the air in the transfer box 9 and several through holes can be extracted until a vacuum is reached, which can then adsorb and fix the carpet to the bottom of the transfer box 9 for easy transfer.

[0024] Furthermore, a driven bevel gear 16 is fixedly installed on the threaded rod 3, and a driving bevel gear 15 that meshes with the driven bevel gear 16 is rotatably installed on the side wall of the cylinder 2. A motor 17 for driving the driving bevel gear 15 to rotate is fixedly installed on the cylinder 2.

[0025] The motor 17 is installed and started to drive the active bevel gear 15 to rotate. The active bevel gear 15 meshes with the driven bevel gear 16 to drive the driven bevel gear 16 to rotate, thereby driving the threaded rod 3 to rotate.

[0026] Furthermore, a second through hole 20 is provided on the top wall of the cylinder 2, the telescopic end of the cylinder 6 is slidably connected to the second through hole 20, a pair of limiting blocks 22 are fixedly installed on the telescopic end of the cylinder 6, a pair of limiting grooves 21 are provided on both sides of the second through hole 20, the pair of limiting grooves 21 are connected to the second through hole 20, and the pair of limiting blocks 22 are slidably connected to the pair of limiting grooves 21.

[0027] By providing a second through hole 20, the telescopic end of the cylinder 6 can extend and retract within the second through hole 20. By installing a pair of limit blocks 22, the extension and retraction of the cylinder 6 can drive the limit blocks 22 to rise and fall. By providing a limit groove 21, the pair of limit blocks 22 can be circumferentially limited without affecting their rise and fall. When the telescopic rod is inserted into the limit hole 5 to circumferentially limit it, the limit blocks 22 and the limit groove 21 can offset part of the force, thereby ensuring the service life of the cylinder 6.

[0028] Furthermore, a conveying assembly that drives the cylinder 2 to move is installed inside the base 1. The cylinder 2 can be moved by activating the conveying assembly.

[0029] Furthermore, a partition 14 is provided inside the cylinder 2, which can limit the threaded sleeve 4.

[0030] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires, and should select appropriate controllers according to actual conditions to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical connections between the various electrical components are completed in sequence. The detailed connection methods are well-known technologies in the field. The following mainly introduces the working principle and process, and will not describe the electrical control further.

[0031] The working principle and usage process of this utility model are as follows: In use, the conveying assembly is started, moving the cylinder 2 above the first processing position. The motor 17 is started, driving the active bevel gear 15 to rotate. The active bevel gear 15 meshes with the driven bevel gear 16, causing the driven bevel gear 16 to rotate, which in turn drives the threaded rod 3 to rotate, causing the threaded sleeve 4, sliding sleeve 8, and transfer box 9 to descend to a position suitable for securing the carpet. Then, the exhaust fan 13 is started, creating a vacuum in the transfer box 9 and through-hole, allowing the carpet to be adhered and fixed to the bottom of the transfer box 9. The motor 17 is then reversed, causing the threaded sleeve 4 to rise, which in turn drives the sliding sleeve 8, transfer box 9, and carpet to rise until the threaded sleeve 4 contacts the pressure sensor 19. The pressure sensor 19 then feeds a signal back to the control system. At this point, the control system can control the motor 17 to rotate a specific number of revolutions, causing the threaded rod 3 to rotate another 180 degrees. The rotation of the threaded rod 3 drives the threaded sleeve 4 to rotate, which in turn drives the rotating sleeve 18 to rotate. This causes the adsorption component and the carpet to rotate 180 degrees at the same height, moving the carpet to above the second workstation and stopping the threaded rod 3 from rotating. If the position of the cylinder 2 needs to be adjusted, the conveying component is started to adjust it until the transfer box 9 is above the second workstation. The cylinder 6 is started, and the telescopic end of the cylinder 6 extends into the limiting hole 5 on the threaded sleeve 4 to limit its circumferential movement. The motor 17 is started again, causing the drive end of the motor 17 to reverse and drive the threaded rod 3 to reverse. Under the limiting action of the telescopic rod of the cylinder 6, the threaded sleeve 4 rotates and descends with the threaded rod 3. When the threaded sleeve 4 moves, it drives the sliding sleeve 8 and the transfer box 9 to descend together. When the threaded sleeve 4 descends to the sliding port 7 opened on the cylinder 2, the telescopic end of the cylinder 6 can be controlled to retract. The threaded sleeve 4 continues to descend under the drive of the threaded rod 3 until the transfer box 9 is at the second workstation. Then, the exhaust fan 13 is turned off and the carpet is placed at the second workstation for the next processing step.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A transfer device for processing automotive carpets, characterized in that, The device includes a base (1) and a sliding sleeve (8). A cylinder (2) is movably mounted on the base (1). The sliding sleeve (8) is slidably mounted on the cylinder (2). A threaded rod (3) is rotatably mounted inside the cylinder (2). A threaded sleeve (4) is screwed onto the threaded rod (3). A rotating sleeve (18) is rotatably mounted on the top of the cylinder (2). The cylinder (2) and the rotating sleeve (18) have interconnected sliding openings (7) on their side walls. The two ends of the threaded sleeve (4) are fixedly connected to the sliding sleeve (8) through the sliding openings (7) via sliders. A cylinder (6) is fixedly mounted on the top of the cylinder (2). The telescopic end of the cylinder (6) is slidably connected to the top of the cylinder (2). A pair of limiting holes (5) matching the telescopic end of the cylinder (6) are provided on the threaded sleeve (4). An adsorption component for adsorbing and picking up carpet is fixedly mounted on the sliding sleeve (8). A pressure sensor (19) is provided on the top wall of the cylinder (2).

2. The transfer device for automotive carpet processing according to claim 1, characterized in that, The adsorption assembly includes suction cups (12), a transfer box (9) is fixedly installed on the sliding sleeve (8), a cavity (10) is opened inside the transfer box (9), an exhaust fan (13) is fixedly installed on the transfer box (9), the exhaust end of the exhaust fan (13) is connected to the cavity (10), a plurality of first through holes (11) are opened at the bottom of the transfer box (9), and a plurality of suction cups (12) are arranged on the transfer box (9) located at a plurality of first through holes (11).

3. The transfer device for automotive carpet processing according to claim 1, characterized in that, A driven bevel gear (16) is fixedly installed on the threaded rod (3), and a driving bevel gear (15) that meshes with the driven bevel gear (16) is rotatably installed on the side wall of the cylinder (2). A motor (17) for driving the driving bevel gear (15) to rotate is fixedly installed on the cylinder (2).

4. The transfer device for automotive carpet processing according to claim 1, characterized in that, The top wall of the cylinder (2) is provided with a second through hole (20). The telescopic end of the cylinder (6) is slidably connected to the second through hole (20). A pair of limiting blocks (22) are fixedly installed on the telescopic end of the cylinder (6). A pair of limiting grooves (21) are provided on both sides of the second through hole (20). The pair of limiting grooves (21) are connected to the second through hole (20). The pair of limiting blocks (22) are slidably connected to the pair of limiting grooves (21).

5. The transfer device for automotive carpet processing according to claim 1, characterized in that, The base (1) is equipped with a conveying assembly that drives the cylinder (2) to move.

6. The transfer device for automotive carpet processing according to claim 1, characterized in that, A partition (14) is provided inside the cylinder (2).

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