Keyboard key automatic detection machine
By using a test head assembly that can rotate 90° and an adjustable contoured base, the problem of existing equipment being unable to test horizontal keys is solved, enabling comprehensive testing of keyboard keys and improving the applicability and compatibility of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN PRIMAX ELECTRONIC & TEKLECOM PROD LTD
- Filing Date
- 2025-04-29
- Publication Date
- 2026-06-12
AI Technical Summary
Existing keyboard testing equipment cannot effectively test horizontal keys, and its applicability needs to be improved.
The test head assembly features a 90° rotatable design, combined with an adjustable contoured base, enabling vertical and horizontal testing of keyboard keys and ensuring compatibility with keyboards of different sizes.
It enables comprehensive testing of keyboard keys, improving applicability and compatibility, and is suitable for various keyboard testing devices.
Smart Images

Figure CN224354435U_ABST
Abstract
Description
Technical fields:
[0001] This utility model relates to the field of testing equipment technology, and specifically to an automatic keyboard key detection machine. Background technology:
[0002] A keyboard is a device used for inputting commands and data to operate equipment. To ensure the quality of keyboard keys, reliability testing is required before they leave the factory to verify their reliability. Keyboard manufacturers typically test the sensitivity, durability, and response speed of the keys by simulating user operations. This helps ensure that each key functions properly and also allows for the measurement of parameters such as key force, travel distance, tactile feedback, and response time. By testing these parameters, it is possible to evaluate whether the key's operating force is appropriate, the travel distance is reasonable, the tactile feedback is comfortable, and the response speed is fast.
[0003] Currently available keyboard testing equipment can automatically test keyboard keys. For example, Chinese utility model patent application CN222212888U discloses a keyboard testing device, which includes: a worktable, a placement slot, a motor plate, a motor, a screw, a rotating plate, a moving block, a moving rod, a connecting block, and a pressing body. One end of the screw is detachably connected to the motor. The rotating plate is rotatably connected to the screw and located at the other end of the screw. The moving block is threadedly connected to the screw and located in the middle of the screw. The moving rod is fixedly connected to the moving block and located at the upper end of the moving block. The connecting block is slidably connected to the moving rod and located in the middle of the moving rod. The motor is started to drive the screw to rotate, causing the moving block to move the moving rod, thereby adjusting the position of the connecting block and the pressing body. After the position is adjusted, the pressing body is started to test the keyboard keys. This solves the problem of not being able to test the pressing life of keyboard keys, which may lead to unqualified keyboard keys and reduced yield.
[0004] However, this existing structure still has the following shortcomings:
[0005] In this technical solution, the pressing block is made to reciprocate up and down under the restriction of the pressing shell to press the keyboard keys, thereby detecting the pressing life. However, the pressing block can only test the vertical keys on the keyboard from top to bottom, and cannot test the horizontal keys, so its applicability needs to be improved.
[0006] In view of the above, the inventors propose the following technical solution. Utility model content:
[0007] The purpose of this invention is to overcome the shortcomings of the existing technology and provide an automatic keyboard key detection machine.
[0008] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: an automatic keyboard key testing machine, comprising: at least one contoured base film for placing the keyboard; a machine base on which at least one Y-axis module for moving the contoured base film is mounted; an X-axis module mounted on the machine base and located above the Y-axis module; a Z-axis module slidably mounted on the X-axis module, and a test head assembly for testing the keyboard is vertically mounted on the Z-axis module; the test head assembly contains a rotatable test head; when the contoured base film carrying the keyboard moves along the Y-axis module to below the test head assembly, the test head tests the vertical keys of the keyboard; correspondingly, when the test head of the test head assembly rotates 90°, the test head tests the horizontal keys of the keyboard.
[0009] Furthermore, in the above technical solution, the test head assembly includes: a test head bracket connected to the Z-axis module, a barcode scanner mounted on the test head bracket for scanning and detecting the keyboard, a rotary cylinder mounted on the test head bracket, a rotating plate rotatably connected to the rotary cylinder, an L-shaped plate mounted on the rotating plate, a test motor mounted on the L-shaped plate, and a test head that is tractably connected to the test motor.
[0010] Furthermore, in the above technical solution, the output end of the test motor is connected to a first transmission gear, and the test head is provided with a second transmission gear. A belt can be connected between the first transmission gear and the second transmission gear.
[0011] Furthermore, in the above technical solution, the contouring base film includes: a contouring plate, several limiting blocks that are adjustablely disposed on the contouring plate and used to limit the keyboard, a data interface mounted on the contouring plate and used for connection testing with the keyboard, a cable box disposed on the contouring plate, an automatic calibrator disposed on the contouring plate, and a sensor disposed on the contouring plate and used to sense the presence or absence of the keyboard, wherein the contouring plate has a slot for accommodating the sensor.
[0012] Furthermore, in the above technical solution, the X-axis module includes: a first support column and a second support column inserted vertically on the machine base, an X-axis moving stage erected between the first support column and the second support column, an X-axis slide rail disposed on the X-axis moving stage, and an X-axis slider disposed slidably on the X-axis slide rail.
[0013] Furthermore, in the above technical solution, the Z-axis module includes: a Z-axis lifting platform that can be slidably disposed on the X-axis module, a Z-axis slide rail disposed on the Z-axis lifting platform, a Z-axis slider that can be slidably disposed on the Z-axis slide rail and used to connect the test head assembly, and a Z-axis drag chain disposed on the Z-axis lifting platform, wherein the Z-axis lifting platform is in the shape of a number 7.
[0014] Furthermore, in the above technical solution, the Y-axis module includes: a Y-axis slide rail disposed on the machine base, a Y-axis slider disposed on the Y-axis slide rail, and a Y-axis drag chain disposed beside the Y-axis slide rail.
[0015] Furthermore, in the above technical solution, the machine base is also provided with a protective cover for enhancing safety. The protective cover has a clearance groove along the longitudinal direction for the X-axis module to be raised and lowered. The protective cover also has an opening for the contouring bottom film to pass through.
[0016] Furthermore, in the above technical solution, the X-axis module is connected to a display module for displaying test results, and the display module is located outside the protective cover; the X-axis module is also provided with a tri-color light for displaying the working status.
[0017] After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art: In the present invention, the test head of the test head assembly adopts a 90° rotatable design, which allows the test head to be rotated and adjusted according to different key positions on the keyboard, thereby effectively accommodating the testing of horizontal and vertical keys, improving applicability, and making it suitable for widespread application in various keyboard testing equipment. Attached image description:
[0018] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0019] Figure 2 This is an exploded structural diagram of the present invention;
[0020] Figure 3 This is a schematic diagram of the vertical testing state of the test head assembly in this utility model;
[0021] Figure 4 This is a three-dimensional structural diagram of the conformal bottom membrane in this utility model;
[0022] Figure 5 This is a three-dimensional structural diagram of the Z-axis module in this utility model;
[0023] Figure 6 This is a three-dimensional structural diagram of the X-axis module in this utility model;
[0024] Figure 7This is an assembly diagram of the machine tool and the Y-axis module in this utility model;
[0025] Figure 8 This is a schematic diagram of the horizontal testing state of the test head assembly in this utility model. Detailed implementation method:
[0026] The present invention will be further described below with reference to specific embodiments and accompanying drawings.
[0027] See Figures 1 to 8 The diagram shows an automatic keyboard key testing machine, comprising: at least one contoured base membrane 6 for placing the keyboard; a machine base 1, on which at least one Y-axis module 5 for moving the contoured base membrane 6; an X-axis module 2 mounted on the machine base 1 and located above the Y-axis module 5; a Z-axis module 3 slidably mounted on the X-axis module 2, and a test head assembly 4 for testing the keyboard is vertically mounted on the Z-axis module 3; a test head 48 is rotatably mounted in the test head assembly 4; when the contoured base membrane 6 carrying the keyboard moves along the Y-axis module 5 to below the test head assembly 4, the test head 48 tests the keys in the vertical direction of the keyboard; correspondingly, when the test head 48 of the test head assembly 4 rotates 90°, the test head 48 tests the keys in the horizontal direction of the keyboard.
[0028] In this invention, the test head 48 of the test head assembly 4 adopts a 90° rotatable design, allowing the test head 48 to be rotated and adjusted according to different key positions on the keyboard. This effectively accommodates the testing of both horizontal and vertical keys, making it suitable for widespread application in various keyboard testing equipment. Furthermore, compared to existing structures, this invention employs an adjustable contoured base film 6, enabling compatibility with keyboards of different sizes, greatly improving its applicability and making it more competitive in the market.
[0029] The test head assembly 4 includes: a test head bracket 41 connected to the Z-axis module 3; a barcode scanner 42 mounted on the test head bracket 41 for scanning and detecting the keyboard; a rotary cylinder 43 mounted on the test head bracket 41; a rotating plate 44 rotatably connected to the rotary cylinder 43; an L-shaped plate 45 mounted on the rotating plate 44; a test motor 46 mounted on the L-shaped plate 45; and a test head 48 tractably connected to the test motor 46. Here, the upper end of the test head bracket 41 can be fixedly connected to the Z-axis module 3, and the Z-axis module 3 drives the test head assembly 4 to rise and fall. The barcode scanner 42 has an automatic scanning function, enabling it to identify the keyboard on the contoured base film 6, thereby distinguishing keyboards of different sizes and models. The rotary cylinder 43 can drive the rotating plate 44 to rotate, causing the L-shaped plate 45 and the test head 48 to rotate, thus enabling testing of both vertical and horizontal keys and enhancing applicability.
[0030] The output end of the test motor 46 is connected to a first transmission gear 461, and the test head 48 is provided with a second transmission gear 481. A belt 47 is connected between the first transmission gear 461 and the second transmission gear 481. Here, the test motor 46 is connected to the test head 48 via the belt 47, driving the test head 48 to rotate for testing. The gear and belt drive structure is durable and has high transmission efficiency.
[0031] The contouring base 6 includes: a contouring plate 61, several adjustable limiting blocks 62 mounted on the contouring plate 61 for limiting the keyboard position, a data interface 63 mounted on the contouring plate 61 for connection testing with the keyboard, a cable tray 64 mounted on the contouring plate 61, an automatic calibrator 65 mounted on the contouring plate 61, and a sensor 66 mounted on the contouring plate 61 for sensing the presence or absence of a keyboard. The contouring plate 61 has a slot 67 for accommodating the sensor 66. Here, the limiting blocks 62 are adjustable according to different keyboard sizes, effectively accommodating testing of keyboards of different sizes. The contouring base 6 also has a data interface 63, preferably a USB female port, enabling testing of keyboards with cables, further enhancing compatibility.
[0032] The Y-axis module 5 includes: a Y-axis slide rail 51 mounted on the machine base 1, a Y-axis slider 52 mounted on the Y-axis slide rail 51, and a Y-axis drag chain 53 mounted beside the Y-axis slide rail 51. In this embodiment, two Y-axis modules 5 are used, enabling the testing of two keyboards simultaneously, effectively enhancing work efficiency.
[0033] The X-axis module 2 includes: a first support column 21 and a second support column 22 vertically inserted onto the machine base 1; an X-axis moving stage 23 mounted between the first support column 21 and the second support column 22; an X-axis slide rail 24 mounted on the X-axis moving stage 23; and an X-axis slider 25 slidably mounted on the X-axis slide rail 24. Here, the X-axis module 2 can drive the Z-axis module 3 to slide horizontally, allowing the test head assembly 4 to move back and forth above the Y-axis module 5, improving the operation method and eliminating the need to replace the keyboard after testing each one, thus increasing testing efficiency.
[0034] The Z-axis module 3 includes: a Z-axis lifting platform 31 slidably mounted on the X-axis module 2; a Z-axis slide rail 32 mounted on the Z-axis lifting platform 31; a Z-axis slider 33 slidably mounted on the Z-axis slide rail 32 for connecting the test head assembly 4; and a Z-axis drag chain 34 mounted on the Z-axis lifting platform 31. The Z-axis lifting platform 31 is shaped like a "7". Here, the Z-axis lifting platform 31 is shaped like a "7" and connected to the X-axis moving stage 23. Simultaneously, the Z-axis slider 33 can move up and down along the Z-axis lifting platform 31, providing great flexibility for the movement of the test head assembly 4 and facilitating testing.
[0035] The machine base 1 is also equipped with a protective cover 7, which has a longitudinally formed clearance groove 71 for the X-axis module 2 to move up and down; the protective cover 7 also has an opening 72 for the contouring base film 6 to pass through. Preferably, the protective cover 7 is made of acrylic material, also known as plexiglass, which has many characteristics such as lightweight, high transparency, and strong impact resistance, and can effectively improve safety.
[0036] The X-axis module 2 is connected to a display module 8 for displaying test results, and the display module 8 is located outside the protective cover 7; the X-axis module 2 is also provided with a tri-color light 9 for displaying the working status.
[0037] In summary, in this invention, the test head 48 of the test head assembly 4 adopts a 90° rotatable design, allowing the test head 48 to be adjusted according to different key positions on the keyboard. This effectively accommodates the testing of both horizontal and vertical keys, making it suitable for widespread application in various keyboard testing devices. Furthermore, compared to existing structures, this invention employs an adjustable contoured base film 6, enabling compatibility with keyboards of different sizes, significantly improving its applicability and enhancing its market competitiveness.
[0038] Of course, the above description is only a specific embodiment of the present utility model and is not intended to limit the scope of the present utility model. All equivalent changes or modifications made to the structure, features and principles described in the claims of the present utility model should be included in the scope of the claims of the present utility model.
Claims
1. A keyboard key automatic detection machine, comprising: At least one contoured base film (6) is used to place the keyboard; The machine (1) is equipped with at least one Y-axis module (5) for moving the contour base film (6). The X-axis module (2) is mounted on the machine base (1) and located above the Y-axis module (5); The Z-axis module (3) is slidably mounted on the X-axis module (2), and the Z-axis module (3) is equipped with a test head assembly (4) for testing the keyboard. The test head assembly (4) is characterized in that a test head (48) is rotatably disposed therein. When the contour base film (6) carries the keyboard along the Y-axis module (5) to the area below the test head assembly (4), the test head (48) tests the keys in the vertical direction of the keyboard. Correspondingly, when the test head (48) of the test head assembly (4) rotates 90°, the test head (48) tests the keys in the horizontal direction of the keyboard.
2. The automatic keyboard key detection machine according to claim 1, characterized in that: The test head assembly (4) includes: a test head bracket (41) connected to the Z-axis module (3), a barcode scanner (42) mounted on the test head bracket (41) and used for scanning and detecting the keyboard, a rotary cylinder (43) mounted on the test head bracket (41), a rotating plate (44) rotatably connected to the rotary cylinder (43), an L-shaped plate (45) mounted on the rotating plate (44), a test motor (46) mounted on the L-shaped plate (45), and a test head (48) rotatably connected to the test motor (46).
3. The automatic keyboard key detection machine according to claim 2, characterized in that: The output end of the test motor (46) is connected to a first transmission gear (461), and the test head (48) is provided with a second transmission gear (481). A belt (47) can be connected between the first transmission gear (461) and the second transmission gear (481).
4. The automatic keyboard key detection machine according to claim 1, characterized in that: The contouring base film (6) includes: a contouring plate (61), several adjustable limit blocks (62) set on the contouring plate (61) for limiting the keyboard, a data interface (63) installed on the contouring plate (61) for connecting and testing with the keyboard, a cable box (64) set on the contouring plate (61), an automatic calibrator (65) set on the contouring plate (61), and a sensor (66) set on the contouring plate (61) for sensing the presence or absence of a keyboard, wherein the contouring plate (61) is provided with a placement slot (67) for accommodating the sensor (66).
5. A keyboard key automatic detection machine according to any one of claims 1-4, characterized in that: The X-axis module (2) includes: a first support column (21) and a second support column (22) inserted vertically on the machine base (1), an X-axis moving stage (23) mounted between the first support column (21) and the second support column (22), an X-axis slide rail (24) mounted on the X-axis moving stage (23), and an X-axis slider (25) mounted slidably on the X-axis slide rail (24).
6. The automatic keyboard key detection machine according to claim 5, characterized in that: The Z-axis module (3) includes: a Z-axis lifting platform (31) slidably disposed on the X-axis module (2), a Z-axis slide rail (32) disposed on the Z-axis lifting platform (31), a Z-axis slider (33) disposed on the Z-axis slide rail (32) in a vertically slidable manner and used to connect the test head assembly (4), and a Z-axis drag chain (34) disposed on the Z-axis lifting platform (31), wherein the Z-axis lifting platform (31) is 7-shaped.
7. The automatic keyboard key detection machine according to claim 5, characterized in that: The Y-axis module (5) includes: a Y-axis slide rail (51) disposed on the machine base (1), a Y-axis slider (52) disposed on the Y-axis slide rail (51), and a Y-axis drag chain (53) disposed on the side of the Y-axis slide rail (51).
8. The automatic keyboard key detection machine according to claim 5, characterized in that: The machine base (1) is also provided with a protective cover (7) for enhancing safety. The protective cover (7) has a clearance groove (71) along the longitudinal direction for the X-axis module (2) to be raised and lowered. The protective cover (7) also has an opening (72) for the contouring bottom film (6) to pass through.
9. The automatic keyboard key detection machine according to claim 8, characterized in that: The X-axis module (2) is connected to a display module (8) for displaying test results, and the display module (8) is located outside the protective cover (7); the X-axis module (2) is also provided with a tri-color light (9) for displaying the working status.