PLC controlled lubricating oil paint film stripping, dewatering and polishing integrated equipment

Abstract

The utility model relates to lubricating oil purification technical field, and disclose a kind of PLC control's lubricating oil paint film stripping-dehydration-filtration integrated equipment, including oil tank, the right side of the oil tank is connected with turbine flowmeter by valve, the right side of the turbine flowmeter is connected with oil pump by oil pipe, the other end of the oil pump is connected with electric adsorption purifier.This PLC control's lubricating oil paint film stripping-dehydration-filtration integrated equipment, the right side of oil tank is connected with turbine flowmeter by valve, turbine flowmeter cooperation moisture on-line monitor in oil tank interior carries out regulation and control to overall system, can be according to the quality of current oil product and utilize PLC selectively open, improve flexibility, electric adsorption purifier can adsorb paint film and colloid in lubricating oil, adsorption type dehydration purifier can remove moisture in lubricating oil, coarse filter is used to capture large particle impurities in oil, pressure sensor can real-time monitoring the pressure of each component, valve on pipeline can be flexibly adjusted, ensure the stability of system.

Description

Technical Field

[0001] This utility model relates to the field of lubricating oil purification technology, specifically a PLC-controlled integrated device for lubricating oil film stripping, dehydration, and fine filtration. Background Technology

[0002] During use, lubricating oil is inevitably contaminated by moisture, dust, or metal abrasive particles. Under conditions of high temperature, moisture, and high pressure, lubricating oil will form a varnish film, which is a highly polar molecular hydrocarbon polymer. This will affect the lubrication effect, increase equipment friction, cause valve blockage and equipment wear, and ultimately increase the maintenance cost of mechanical equipment.

[0003] Existing purification equipment is generally a single-function purification device. Modules such as paint film removal, dehydration, and filtration operate independently, occupying a large space and having complex pipelines. Maintenance and management are also quite cumbersome. Traditional dehydration technology has extremely low stripping efficiency, and traditional devices rely on manual monitoring, making real-time adjustments impossible and resulting in poor flexibility. Utility Model Content

[0004] Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a PLC-controlled integrated device for stripping, dehydrating, and finely filtering lubricating paint films, thereby solving the problems mentioned in the background section.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a PLC-controlled integrated equipment for stripping, dehydrating, and finely filtering lubricating paint film, comprising an oil tank, a turbine flow meter connected to the right side of the oil tank via a valve, an oil pump connected to the right side of the turbine flow meter via an oil pipe, the other end of the oil pump connected to an electro-adsorption purifier, the other end of the electro-adsorption purifier connected to an adsorption-type dehydration purifier, the bottom of the adsorption-type dehydration purifier connected to a coarse filter via a pipe, and the coarse filter connected to the oil tank via a valve.

[0008] Preferably, a pressure sensor is installed between the oil pump and the electro-adsorption purifier, a pressure sensor is installed between the electro-adsorption purifier and the adsorption dehydration purifier, a pressure sensor is installed between the adsorption dehydration purifier and the coarse filter, and a pressure sensor is installed between the coarse filter and the precision purifier.

[0009] Preferably, the bottom of the coarse filter is connected to the top of the precision purifier via a pipe, and the bottom of the precision purifier is connected to the oil tank via a pipe.

[0010] Preferably, an online moisture monitor is installed inside the oil tank, the probe of which is located below the liquid surface, and the online moisture monitor is connected to a PLC system.

[0011] Compared with the prior art, this utility model provides a PLC-controlled integrated equipment for stripping, dehydrating, and finely filtering lubricating paint film, which has the following advantages: The PLC-controlled integrated equipment for stripping, dehydrating, and finely filtering lubricating paint film has a turbine flow meter connected to the right side of the oil tank via a valve. The turbine flow meter, in conjunction with an online moisture monitoring instrument inside the oil tank, regulates the overall system. It can be selectively activated by the PLC according to the current oil quality, improving flexibility. The electro-adsorption purifier can adsorb paint film and gum in the lubricating oil, the adsorption dehydration purifier can remove moisture from the lubricating oil, the coarse filter is used to capture large particulate impurities in the oil, the pressure sensor can monitor the pressure between various components in real time, and the valves on the pipeline can be flexibly adjusted to ensure system stability. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the planar structure of this utility model.

[0013] In the diagram: 1. Oil tank; 2. Valve; 3. Pressure sensor; 4. Electro-adsorption purifier; 5. Adsorption dehydration purifier; 6. Coarse filter; 7. Precision purifier; 8. Oil pump; 9. Turbine flow meter. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] like Figure 1 As shown, this utility model provides a technical solution: a PLC-controlled integrated equipment for stripping, dehydrating, and finely filtering lubricating paint film, including an oil tank 1. A turbine flow meter 9 is connected to the right side of the oil tank 1 via a valve 2. An oil pump 8 is connected to the right side of the turbine flow meter 9 via an oil pipe. The other end of the oil pump 8 is connected to an electro-adsorption purifier 4. The other end of the electro-adsorption purifier 4 is connected to an adsorption-type dehydration purifier 5. The bottom of the adsorption-type dehydration purifier 5 is connected to a coarse filter 6 via a pipe. The coarse filter 6 is connected to the oil tank 1 via the valve 2.

[0016] Furthermore, a pressure sensor 3 is installed between the oil pump 8 and the electro-adsorption purifier 4, between the electro-adsorption purifier 4 and the adsorption dehydration purifier 5, between the adsorption dehydration purifier 5 and the coarse filter 6, and between the coarse filter 6 and the precision purifier 7.

[0017] Specifically, by installing pressure sensors 3 at various key points, pressure changes in each component can be detected in real time, ensuring that the system operates within a safe range and improving stability.

[0018] Furthermore, the bottom of the coarse filter 6 is connected to the top of the precision purifier 7 via a pipe, and the bottom of the precision purifier 7 is connected to the oil tank 1 via a pipe.

[0019] Specifically, when the moisture content of the lubricating oil detected by the online moisture monitor is less than 300 ppm, the precision purifier 7 is activated to remove small particulate mechanical impurities. When the moisture content is greater than 300 ppm, the precision purifier 7 is not activated to remove large particulate mechanical impurities and improve stability.

[0020] Furthermore, an online moisture monitor is installed inside the oil tank 1. The probe of the online moisture monitor is located below the liquid surface, and the online moisture monitor is connected to the PLC system.

[0021] Specifically, the online moisture monitor can be used in conjunction with the turbine flow meter 9 to monitor and adjust the overall flow rate in real time via a PLC.

[0022] Working principle: First, a turbine flow meter 9 is connected to the right side of oil tank 1 via valve 2. The turbine flow meter 9, in conjunction with the online moisture monitor inside oil tank 1, regulates the overall system. When the moisture content in the lubricating oil is less than 300 ppm, the precision purifier 7 is activated; when the moisture content is greater than 300 ppm, the precision purifier 7 is not activated. It is selectively activated based on the quality of the oil. Second, an electro-adsorption purifier 4 is connected to the right side of the turbine flow meter 9 via oil pump 8. This purifier can adsorb varnish and gum in the lubricating oil. The other end of the electro-adsorption purifier 4 is connected to an adsorption-type dehydration purifier 5. Similar to removing moisture from lubricating oil, the bottom of the adsorption-type dehydration purifier 5 is connected to the coarse filter 6 via a pipe. The coarse filter 6 is used to capture large particulate impurities in the oil. Finally, pressure sensors 3 are installed on the pipes between the oil pump 8 and the electro-adsorption purifier 4, the electro-adsorption purifier 4 and the adsorption-type dehydration purifier 5, the adsorption-type dehydration purifier 5 and the coarse filter 6, and the coarse filter 6 and the precision purifier 7, which can monitor the pressure between each component in real time. Valves 2 are installed at the bottom of the electro-adsorption purifier 4, the adsorption-type dehydration purifier 5, and the coarse filter 6 to ensure the stability of the system.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A PLC-controlled integrated device for stripping, dehydrating, and finely filtering lubricating paint film, comprising an oil tank (1) and a precision purifier (7), characterized in that: A turbine flow meter (9) is connected to the right side of the oil tank (1) via a valve (2). An oil pump (8) is connected to the right side of the turbine flow meter (9) via an oil pipe. The other end of the oil pump (8) is connected to an electro-adsorption purifier (4). The other end of the electro-adsorption purifier (4) is connected to an adsorption dehydration purifier (5). The bottom of the adsorption dehydration purifier (5) is connected to a coarse filter (6) via a pipe. The coarse filter (6) is connected to the oil tank (1) via a valve (2).

2. The integrated PLC-controlled lubricating paint film stripping-dehydration-fine filtration device according to claim 1, characterized in that: A pressure sensor (3) is installed between the oil pump (8) and the electro-adsorption purifier (4), a pressure sensor (3) is installed between the electro-adsorption purifier (4) and the adsorption dehydration purifier (5), a pressure sensor (3) is installed between the adsorption dehydration purifier (5) and the coarse filter (6), and a pressure sensor (3) is installed between the coarse filter (6) and the precision purifier (7).

3. The integrated PLC-controlled lubricating paint film stripping-dehydration-fine filtration device according to claim 1, characterized in that: The bottom of the coarse filter (6) is connected to the top of the precision purifier (7) via a pipe, and the bottom of the precision purifier (7) is connected to the oil tank (1) via a pipe.

4. The integrated PLC-controlled lubricating paint film stripping-dehydration-fine filtration device according to claim 1, characterized in that: An online moisture monitor is installed inside the oil tank (1). The probe of the online moisture monitor is located below the liquid surface and is connected to the PLC system.

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