Multifunctional sectional mechanism for aluminum profile

Abstract

The utility model discloses a kind of aluminium profile multifunctional segmented mechanism, belong to aluminium profile pipe processing technical field, comprising: mounting plate;The operating hole is opened in the outer wall of mounting plate, and operating hole is fixedly connected with through pipe in it, the first synchronous wheel is rotatably connected with the outer wall of through pipe, the ring plate is fixedly connected with first synchronous wheel one end, the outer wall of ring plate is fixedly connected with connecting rod, the outer wall of connecting rod is fixedly connected with bracket, to lift the aluminium profile pipe that needs to be cut segmented;The outer wall of mounting plate is fixedly connected with servo motor, the second synchronous wheel is fixedly connected with servo motor drive shaft one end, transmission connection has synchronous belt between first synchronous wheel and second synchronous wheel, to drive first synchronous wheel rotation, drive bracket to rotate operation, the bracket of the utility model for aluminium profile pipe support controllable automatic rotation, save manpower and be convenient for to clean up residue impurity in groove, not easy to be affected by subsequent pipe material's rest processing due to impurity.

Description

Technical Field

[0001] This utility model relates to the field of aluminum profile processing technology, specifically to a multi-functional segmentation mechanism for aluminum profiles. Background Technology

[0002] Aluminum tubes are a type of aluminum profile. In the current processing and production of aluminum tubes, they are cut into sections as needed. Aluminum tubes are relatively softer than steel materials. If both sides are suspended during cutting, they are prone to bending due to the pressure of the cutting tool, or even deformation of the cut, which affects the cutting accuracy and subsequent use of the tube. Therefore, during the cutting and sectioning operation, supports are often set up on both sides of the cutting part for nearby support to stabilize the workpiece.

[0003] However, most traditional support brackets are now fixed and cannot be automatically rotated. Impurities and residues formed during the cutting process are difficult to fall off automatically, and accumulated chips can affect the subsequent placement and processing of pipes. Frequent manual cleaning is also time-consuming and labor-intensive.

[0004] However, because these heavier rolls are longer and wider, mounting them on the outer wall of the air shaft of the air shaft material rack is cumbersome, time-consuming, and inconvenient.

[0005] Based on this, this utility model designs a multi-functional segmentation mechanism for aluminum profiles to solve the above problems. Summary of the Invention

[0006] The purpose of this utility model is to provide a multi-functional segmentation mechanism for aluminum profiles to solve the above-mentioned technical problems.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a multi-functional segmentation mechanism for aluminum profiles, comprising: a mounting plate; an operating hole is provided on the outer wall of the mounting plate, and a through pipe is fixedly connected inside the operating hole; a first synchronous wheel is rotatably connected to the outer wall of the through pipe; a ring plate is fixedly connected to one end of the first synchronous wheel; a connecting rod is fixedly connected to the outer wall of the ring plate; and a support is fixedly connected to the outer wall of the connecting rod to support the aluminum profile to be cut into segments;

[0008] A servo motor is fixedly connected to the outer wall of the mounting plate. A second synchronous pulley is fixedly connected to one end of the drive shaft of the servo motor. A synchronous belt is connected between the first synchronous pulley and the second synchronous pulley to drive the first synchronous pulley to rotate and drive the support to rotate. The through pipe is set through the working hole. The support rotates around the axis of the through pipe through the ring plate.

[0009] Preferably, an electric cylinder and a linear slide rail are fixedly connected to the outer wall of the mounting plate, one end of the telescopic shaft of the electric cylinder is fixedly connected to a slide block, the bottom of the slide block is slidably connected to the track of the linear slide rail, and a cutting machine is mounted on the slide block.

[0010] Preferably, the top of the support is provided with an arc-shaped groove for positioning the aluminum profile tube, and an auxiliary cutting groove is provided on the arc-shaped groove for cooperating with the circular saw blade to cut in. The auxiliary cutting groove and the arc-shaped groove are arranged in a cross shape.

[0011] Preferably, one end of the cutting machine is provided with a circular saw blade, and the cutting edge of the circular saw blade is vertically aligned with the auxiliary cutting groove in its working state, for cutting the aluminum profile tube supported on the support.

[0012] Preferably, a baffle is fixedly connected to the outer wall of the mounting plate, and the baffle covers the first synchronous pulley and the second synchronous pulley.

[0013] Preferably, the outer wall of the baffle has symmetrically arranged openings, and one end of the first synchronous pulley and the second synchronous pulley extend out from their respective openings.

[0014] Preferably, a pneumatically controlled three-jaw chuck is fixedly connected to the outer wall of the mounting plate, and the axes between the jaws of the three-jaw chuck and the through pipe are horizontally aligned.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: the support for aluminum profile tubes can be automatically rotated in a controllable manner, saving manpower and facilitating the cleaning of residual impurities in the groove. Impurities are less likely to affect the subsequent placement and processing of the tubes. Furthermore, the combination design of the auxiliary cutting groove and the arc-shaped groove of the support is conducive to the saw blade being aligned and cutting in, improving cutting accuracy and safety. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of this embodiment;

[0018] Figure 2 This embodiment highlights the overall mechanism in a front view plan.

[0019] Figure 3 This is a schematic diagram highlighting the servo motor drive structure in this embodiment;

[0020] Figure 4 This is a schematic diagram highlighting the support connection structure in this embodiment;

[0021] Figure 5 This is a schematic diagram highlighting the linear guide rail connection structure in this embodiment.

[0022] The attached diagram lists the components represented by each number as follows:

[0023] 1. Mounting plate; 2. Electric cylinder; 3. Slide block; 4. Cutting machine; 5. Through pipe; 6. First synchronous pulley; 7. Ring plate; 8. Connecting rod; 9. Support; 10. Arc groove; 11. Auxiliary cutting groove; 12. Servo motor; 13. Second synchronous pulley; 14. Baffle; 15. Linear slide rail; 16. Pneumatic three-jaw chuck. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-5 This utility model provides a technical solution: a multi-functional segmentation mechanism for aluminum profiles, including: a mounting plate 1; the outer wall of the mounting plate 1 is provided with a working hole, and a through pipe 5 is fixedly connected in the working hole; a first synchronous wheel 6 is rotatably connected to the outer wall of the through pipe 5; a ring plate 7 is fixedly connected to one end of the first synchronous wheel 6; a connecting rod 8 is fixedly connected to the outer wall of the ring plate 7; and a support 9 is fixedly connected to the outer wall of the connecting rod 8 to support the aluminum profile to be cut into segments;

[0026] A servo motor 12 is fixedly connected to the outer wall of the mounting plate 1. A second synchronous pulley 13 is fixedly connected to one end of the drive shaft of the servo motor 12. A synchronous belt is connected between the first synchronous pulley 6 and the second synchronous pulley 13 to drive the first synchronous pulley 6 to rotate and drive the support 9 to rotate. The through pipe 5 is set through the working hole. The support 9 is driven to rotate around the axis of the through pipe 5 through the ring plate 7.

[0027] The mounting plate 1 is penetrated by the through pipe 5, and a rotating component is constructed with it as the central axis. The aluminum profile tube is inserted through the through channel. The support 9 is connected to the synchronous wheel system through the connecting rod 8 and the ring plate 7. The servo motor 12 drives the first synchronous wheel 6 and the second synchronous wheel 13 to rotate, thereby driving the support 9 to rotate. In this way, impurities or debris are shaken off during the flipping process, improving cleaning efficiency and solving the problem that traditional fixed supports cannot be flipped and are not easy to clean.

[0028] In a further preferred embodiment, an electric cylinder 2 and a linear slide rail 15 are fixedly connected to the outer wall of the mounting plate 1, and a slide block 3 is fixedly connected to one end of the telescopic shaft of the electric cylinder 2. The bottom of the slide block 3 is slidably connected to the track of the linear slide rail 15, and a cutting machine 4 is installed on the slide block 3.

[0029] The electric cylinder 2 is used to control the reciprocating movement of the slide block 3, which in turn slides and guides within the linear guide rail 15 to ensure smooth linear movement. This enables the cutting machine 4 to automatically advance or return along the linear track, improving the stability and repeatability of the cutting process.

[0030] More preferably, the top of the support 9 is provided with an arc-shaped groove 10 for positioning the aluminum profile tube, and an auxiliary cutting groove 11 for cooperating with the circular saw blade to cut in is provided on the arc-shaped groove 10. The auxiliary cutting groove 11 and the arc-shaped groove 10 are arranged in a cross pattern.

[0031] The top of the support 9 is provided with an arc-shaped groove 10, and there is an auxiliary cutting groove 11 that intersects with it. The arc-shaped groove 10 is used to fit the outer circle surface of the aluminum profile tube for positioning, while the auxiliary cutting groove 11 is the space reserved for the circular saw blade to cut in. It is intersected with the arc-shaped groove 10 and also creates a space channel for subsequent chip removal, flipping and other operations.

[0032] More preferably, one end of the cutting machine 4 is provided with a circular saw blade, and the cutting edge of the circular saw blade is vertically aligned with the auxiliary cutting groove 11 in its working state, for cutting the aluminum profile tube supported on the support 9.

[0033] When the cutter is in operation, its circular saw blade is vertically aligned with the auxiliary cutting groove 11 to ensure that the tangent of the circular saw blade passes through the designated position and will not collide with the main body structure of the support 9 during the cutting process, thus avoiding wear.

[0034] More preferably, a baffle 14 is fixedly connected to the outer wall of the mounting plate 1, and the baffle 14 covers the first synchronous pulley 6 and the second synchronous pulley 13;

[0035] The moving parts consisting of the first synchronous pulley 6, the second synchronous pulley 13, and the synchronous belt are structurally encased to prevent external cutting debris from entering and causing impact, thereby enhancing the stability and reliability of the equipment operation.

[0036] More preferably, the outer wall of the baffle 14 has symmetrically arranged openings, and one end of the first synchronous pulley 6 and the second synchronous pulley 13 extends out from their openings respectively;

[0037] The outer wall of the cover 14 has an opening, through which the end of the synchronous pulley protrudes, allowing part of the end of the synchronous pulley to be exposed for easy assembly and use.

[0038] More preferably, a pneumatically controlled three-jaw chuck 16 is fixedly connected to the outer wall of the mounting plate 1, and the axes between the jaws of the three-jaw chuck and the through pipe 5 are horizontally aligned.

[0039] The pneumatically controlled three-jaw chuck 16 can clamp the aluminum profiles to be cut, ensuring stability during cutting.

[0040] One specific application of this embodiment is as follows: the mechanism can be installed on the aluminum profile tube feeding platform for use, or the mounting plate 1 can be fixed directly and used independently. When in operation, the aluminum profile tube to be cut passes through the through pipe 5 and the pneumatic three-jaw chuck 16, and is placed horizontally in the arc-shaped groove 10 on the top of the support 9. It naturally fits into the arc-shaped groove 10 and is positioned upward by gravity and the shape of the groove. Then it is clamped and fixed by the pneumatic three-jaw chuck 16. Then the electric cylinder 2 starts its telescopic shaft to push the slide 3 to move along the linear slide rail 15, driving the cutting machine 4 to advance. The circular saw blade starts to rotate at high speed under the control of the cutting machine 4. Its cutting edge is vertically aligned with the auxiliary cutting groove 11. It cuts the aluminum profile tube of the support 9 into segments along the vertical direction. After the cutting is completed, the electric cylinder 2 runs in the opposite direction and returns the cutting machine 4 to the starting position.

[0041] After the cut pipe is removed, the second synchronous wheel 13 is rotated by the servo motor 12, and the first synchronous wheel 6 is rotated by the synchronous belt. Then, the support 9 is driven to rotate through the axis of the through pipe 5, so that it flips downward 180°, and the arc-shaped groove 10 of the support 9 and the auxiliary cutting groove 11 are lowered to clear impurities. The debris and cutting powder fall off naturally from the edge of the groove. Then it is flipped and reset for subsequent reprocessing.

[0042] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0043] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-functional segmentation mechanism for aluminum profiles, characterized in that, include: Mounting plate (1); The mounting plate (1) has an operating hole on its outer wall, and a through pipe (5) is fixedly connected in the operating hole. The outer wall of the through pipe (5) is rotatably connected to a first synchronous wheel (6). One end of the first synchronous wheel (6) is fixedly connected to a ring plate (7). The outer wall of the ring plate (7) is fixedly connected to a connecting rod (8). The outer wall of the connecting rod (8) is fixedly connected to a support (9) to support the aluminum profile tube that needs to be cut into sections. A servo motor (12) is fixedly connected to the outer wall of the mounting plate (1). A second synchronous pulley (13) is fixedly connected to one end of the drive shaft of the servo motor (12). A synchronous belt is connected between the first synchronous pulley (6) and the second synchronous pulley (13) to drive the first synchronous pulley (6) to rotate and drive the support (9) to rotate. The through pipe (5) is set through the working hole. The support (9) is driven to rotate around the axis of the through pipe (5) through the ring plate (7).

2. The multi-functional segmentation mechanism for aluminum profiles according to claim 1, characterized in that: The outer wall of the mounting plate (1) is fixedly connected to an electric cylinder (2) and a linear slide rail (15). One end of the telescopic shaft of the electric cylinder (2) is fixedly connected to a slide block (3). The bottom of the slide block (3) is slidably connected to the track of the linear slide rail (15), and a cutting machine (4) is installed on the slide block (3).

3. The multi-functional segmentation mechanism for aluminum profiles according to claim 2, characterized in that: The top of the support (9) is provided with an arc-shaped groove (10) for positioning aluminum profiles, and an auxiliary cutting groove (11) for cooperating with the circular saw blade to cut in is provided on the arc-shaped groove (10). The auxiliary cutting groove (11) and the arc-shaped groove (10) are arranged in a cross pattern.

4. The multi-functional segmentation mechanism for aluminum profiles according to claim 3, characterized in that: The cutting machine (4) is equipped with a circular saw blade at one end, and the cutting edge of the circular saw blade is vertically aligned with the auxiliary cutting groove (11) in its working state, for cutting the aluminum profile tube supported on the support (9).

5. The multi-functional segmentation mechanism for aluminum profiles according to claim 1, characterized in that: The mounting plate (1) has a baffle (14) fixedly connected to its outer wall, and the baffle (14) covers the first synchronous pulley (6) and the second synchronous pulley (13).

6. The multi-functional segmentation mechanism for aluminum profiles according to claim 5, characterized in that: The outer wall of the shield (14) has symmetrically arranged openings, and one end of the first synchronous wheel (6) and the second synchronous wheel (13) extends out from their openings respectively.

7. The multi-functional segmentation mechanism for aluminum profiles according to claim 1, characterized in that: The outer wall of the mounting plate (1) is fixedly connected to a pneumatic three-jaw chuck (16), and the axis between the jaws of the three-jaw chuck and the through pipe (5) is horizontally aligned.

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