A brazing machine that maintains the cleanliness of the interior

Abstract

The utility model discloses a brazing machine that keeps the cleanliness of inner cavity, including base, the top of base is provided with the L type frame that can move left and right, and is provided with the limiting groove on L type frame, and the front surface of L type frame is installed with first servo motor, and the output shaft of first servo motor extends to the inside of limiting groove and is connected with first screw rod, first threaded seat is connected with first screw rod thread, the cylinder of setting in first threaded seat bottom, the welding torch of setting in the output end of cylinder, waste collecting device, waste collecting device includes the blanking opening of setting in the top of base, installs the support net in the inboard of blanking opening, sets up in the front surface of base and inserts the waste collecting box of inserting interface inside, the utility model has the advantageous effect that: through the design of waste collecting device, makes the welding slag and the scrap can be collected in concentration, avoids the accumulation of welding slag, greatly reduces the manual cleaning work, reduces the manual cleaning cost.

Description

Technical Field

[0001] This utility model belongs to the field of brazing equipment technology, specifically relating to a brazing machine that maintains the cleanliness of its internal cavity. Background Technology

[0002] Brazing is a method of joining workpieces by using a filler metal with a lower melting point than the base metal, heating the workpiece and filler metal to a temperature higher than the filler metal's melting point but lower than the base metal's melting temperature, and using the liquid filler metal to wet the base metal, fill the joint gap, and diffuse with the base metal. A brazing machine is a device that provides the necessary energy to achieve this process, melting the filler metal through different heating methods to complete the welding.

[0003] In existing brazing processes, taking liquid cooling plates for new energy vehicles as an example, the material is mostly aluminum alloy, and the main process is nitrogen continuous brazing, using single or double composite plates with brazing filler metal on the surface. Due to the presence of an oxide film on the surface of the brazing filler metal and its poor fluidity, flux needs to be sprayed onto the surface of the brazing filler metal to remove the oxide film and enhance the fluidity of the brazing filler metal. The 3-series aluminum alloy composite material is changed from a conventional composite material to a pre-embedded flux material to reduce the introduction of flux during brazing. On the other hand, when spraying flux onto the 6-series aluminum alloy composite material, the weight of flux on the surface of the part is controlled, and as little flux as possible is sprayed while meeting the brazing requirements, so as to meet the cleanliness control requirements.

[0004] A hydrogen-oxygen brazing machine, disclosed in patent publication number CN221064746U, includes a base and a drive plate. The drive plate is located at the top of the base, and one side of the drive plate is connected to a spring. The drive plate is connected to a welding station, which is fixedly mounted on the top of the base. Several sliding clamps are provided on the welding station, and the sliding clamps are also connected to the drive plate. A support frame is installed at the top of the base, and a lead screw is installed inside the support frame. The top of the lead screw is connected to a motor. A lifting platform is located on one side of the support frame and is connected to the lead screw. One side of the lifting platform is connected to a gas pipe, and a welding torch is installed at the bottom of the lifting platform. During the brazing process, welding slag and debris easily fall and accumulate, which not only affects the cleanliness of the work area but may also adversely affect the operation of the equipment and increase manual cleaning costs. Utility Model Content

[0005] The purpose of this invention is to provide a brazing machine that maintains the cleanliness of the internal cavity, thereby solving the problem of inconvenient cleaning of welding slag and debris during the brazing process in existing brazing equipment.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a brazing machine for maintaining the cleanliness of its internal cavity, comprising...

[0007] The base has an L-shaped frame that can move left and right on its top, and a limiting groove is provided on the L-shaped frame. A first servo motor is installed on the front surface of the L-shaped frame, and the output shaft of the first servo motor extends into the interior of the limiting groove and is connected to a first lead screw.

[0008] A first threaded seat that is threadedly connected to the first lead screw, a cylinder located at the bottom of the first threaded seat, and a welding torch located at the output end of the cylinder;

[0009] A waste collection device includes a discharge port on the top of a base, a support mesh installed inside the discharge port, an insertion interface on the front surface of the base, a waste collection box inserted into the insertion interface, and a movable piece rotatably disposed on the front surface of the base that can limit the waste collection box.

[0010] Preferably, the movable piece has a threaded rod threadedly connected to it, and the front surface of the waste collection box has a threaded groove that is threadedly connected to the threaded rod.

[0011] Preferably, it also includes a slide bar located at the bottom of the waste collection box, and a groove on the base for the slide bar to slide.

[0012] Preferably, the top of the base has a groove, and a second servo motor is installed on the side surface of the base.

[0013] Preferably, the output shaft of the second servo motor extends into the interior of the groove and is connected to a second lead screw, and the bottom of the L-shaped frame is provided with a second threaded seat that is threadedly connected to the second lead screw.

[0014] Preferably, the top of the base is equipped with symmetrically distributed vertical plates, and guide components are provided on the vertical plates and the L-shaped frame.

[0015] Preferably, the guide component includes guide rods disposed on the inner sides of the two vertical plates, and guide holes opened inside the L-shaped frame for the guide rods to pass through.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] The designed waste collection device enables the centralized collection of welding slag and debris, preventing slag accumulation, greatly reducing manual cleaning work, and lowering manual cleaning costs. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 For the present utility model Figure 1 A schematic diagram of the enlarged structure of region H in the diagram;

[0020] Figure 3This is a schematic diagram of the waste collection box structure of this utility model;

[0021] Figure 4 This is a side sectional view of the L-shaped frame of this utility model;

[0022] Figure 5 For the present utility model Figure 1 A schematic diagram of the enlarged Q region structure in the diagram;

[0023] In the diagram: 1. Base; 11. Socket; 12. Slide groove; 13. Groove; 14. Material discharge port; 140. Support mesh; 15. Second servo motor; 150. Second lead screw; 16. Movable piece; 2. Waste collection box; 21. Slide bar; 22. Threaded groove; 3. L-shaped frame; 31. First servo motor; 310. First lead screw; 32. Limiting groove; 33. Second threaded seat; 34. Guide hole; 4. Vertical plate; 41. Guide rod; 5. Cylinder; 6. Welding torch; 7. Threaded rod; 8. First threaded seat. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1

[0026] Please see Figures 1-5 This is the first embodiment of the present invention, which provides a brazing machine for maintaining the cleanliness of the internal cavity, including...

[0027] The base 1 has an L-shaped frame 3 that can move left and right on its top. The L-shaped frame 3 has a limiting groove 32. The front surface of the L-shaped frame 3 is screwed to install a first servo motor 31, which increases the stability of the first servo motor 31. The output shaft of the first servo motor 31 extends into the interior of the limiting groove 32 and is connected to a first lead screw 310. The first servo motor 31 is started to drive the first lead screw 310 to rotate.

[0028] The first threaded seat 8 is threadedly connected to the first lead screw 310. When the first lead screw 310 rotates, the first threaded seat 8 moves back and forth. The cylinder 5 is set at the bottom of the first threaded seat 8. The back and forth movement of the first threaded seat 8 drives the cylinder 5 to move back and forth. The welding torch 6 is set at the output end of the cylinder 5. The cylinder 5 drives the welding torch 6 to rise and fall, so that the welding torch 6 reaches the appropriate position for work. In order to ensure the smooth operation of the welding torch 6, an air pipe connected to the welding torch 6 is also included.

[0029] The waste collection device includes a discharge port 14 located at the top of the base 1, a support net 140 installed inside the discharge port 14, an insertion interface 11 located on the front surface of the base 1, which is connected to the discharge port 14, and a waste collection box 2 inserted into the insertion interface 11. The waste collection box 2 allows for the centralized collection of welding slag and debris, preventing slag accumulation, greatly reducing manual cleaning work, and lowering the cost of manual cleaning. A movable piece 16, which is rotatably located on the front surface of the base 1 and can limit the waste collection box 2, reinforces the waste collection box 2 inserted into the insertion interface 11.

[0030] In this embodiment, preferably, the threaded rod 7 is threadedly connected to the movable piece 16, and the front surface of the waste collection box 2 is provided with a threaded groove 22 that is threadedly connected to the threaded rod 7. After the waste collection box 2 is inserted into the insertion interface 11, the threaded rod 7 is rotated so that the threaded rod 7 is screwed into the threaded groove 22, thereby increasing the stability of the waste collection box 2 when inserted into the insertion interface 11.

[0031] In this embodiment, preferably, a slide bar 21 is also provided at the bottom of the waste collection box 2, which realizes the addition of the slide bar 21. A slide groove 12 is opened on the base 1 for the slide bar 21 to slide. The sliding of the slide bar 21 and the slide groove 12 increases the guidance for the installation of the waste collection box 2.

[0032] In this embodiment, preferably, a groove 13 is provided on the top of the base 1, thus realizing the opening of the groove 13. A second servo motor 15 is installed on the side surface of the base 1 by screws. The output shaft of the second servo motor 15 extends into the interior of the groove 13 and is connected to a second lead screw 150. When the second servo motor 15 is started, it drives the second lead screw 150 to rotate. A second threaded seat 33 is provided at the bottom of the L-shaped frame 3, which is threadedly connected to the second lead screw 150. When the second lead screw 150 rotates, the second threaded seat 33 can move left and right. When the second threaded seat 33 moves left and right, it drives the L-shaped frame 3 to move left and right, increasing the convenience of use.

[0033] The design of the material discharge port 14 and the support mesh 140 can effectively separate the workpiece from the welding slag, avoiding the accumulation of welding slag and affecting the welding quality;

[0034] The welding torch 6 is precisely positioned in three-dimensional space by means of the first servo motor 31, the second servo motor 15 and the lead screw, and the cylinder 5.

[0035] Example 2

[0036] Please see Figures 1-5 This is the second embodiment of the present invention, which is based on the previous embodiment, but differs in that:

[0037] The top of the base 1 is equipped with symmetrically distributed vertical plates 4, which realizes the addition of vertical plates 4. The vertical plates 4 and the L-shaped frame 3 are equipped with guide components. The guide components include guide rods 41 set on the inner side of the two vertical plates 4. The vertical plates 4 provide support for the guide rods 41. Guide holes 34 are opened inside the L-shaped frame 3 for the guide rods 41 to pass through. By using the cooperation of the guide rods 41 and the guide holes 34, the left and right movement of the L-shaped frame 3 is guided.

[0038] It should be noted that the specific structure and working principle of the welding torch 6 and the gas pipe in this application have been disclosed in a hydrogen-oxygen brazing machine with patent publication number CN221064746U.

[0039] The cylinder 5, the first servo motor 31, and the second servo motor 15 in this application can all be purchased from the market.

[0040] The working principle and usage process of this utility model are as follows: The workpiece to be welded is placed on the support net 140, which is located inside the material drop port 14 and is used to support the workpiece and allow the welding slag to fall off.

[0041] Start the first servo motor 31 to drive the first lead screw 310 to rotate, which in turn drives the first threaded seat 8 to move back and forth along the limiting groove 32, thereby adjusting the front and rear positions of the cylinder 5 and the welding torch 6.

[0042] The extension and retraction of cylinder 5 controls the raising and lowering of welding torch 6, aligning it with the welding area of ​​the workpiece.

[0043] Turn on the gas supply, ignite the welding torch 6, and perform brazing on the workpiece; the welding slag and debris generated during the welding process fall into the waste collection box 2 below through the material drop port 14;

[0044] After completing a workpiece or a group of welding tasks, turn off the welding torch 6 and stop the gas supply;

[0045] Rotate the threaded rod 7 on the movable plate 16 to disengage it from the threaded groove 22 of the waste collection box 2;

[0046] Pull out the waste collection box 2 along the direction of the chute 12 and pour out the welding slag and debris inside;

[0047] Slide the cleaned waste collection box 2 into the insertion interface 11 along the slide 12 until it is fully inserted;

[0048] Rotate the movable piece 16 and tighten the threaded rod 7 to make it threadedly connected to the threaded groove 22, thus fixing the waste collection box 2.

[0049] Although embodiments of the present invention have been shown and described in detail above, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A brazing machine for maintaining the cleanliness of its internal cavity, characterized in that: include The base (1) has an L-shaped frame (3) that can move left and right on its top, and a limiting groove (32) is provided on the L-shaped frame (3). A first servo motor (31) is installed on the front surface of the L-shaped frame (3), and the output shaft of the first servo motor (31) extends into the interior of the limiting groove (32) and is connected to a first lead screw (310). A first threaded seat (8) threadedly connected to the first lead screw (310), a cylinder (5) located at the bottom of the first threaded seat (8), and a welding torch (6) located at the output end of the cylinder (5); The waste collection device includes a discharge port (14) opened on the top of the base (1), a support net (140) installed inside the discharge port (14), an insertion interface (11) opened on the front surface of the base (1), a waste collection box (2) inserted into the insertion interface (11), and a movable piece (16) rotatably set on the front surface of the base (1) and capable of defining the waste collection box (2).

2. The brazing machine for maintaining the cleanliness of the inner cavity according to claim 1, characterized in that: The movable piece (16) is threaded with a threaded rod (7), and the front surface of the waste collection box (2) is provided with a threaded groove (22) that is threaded with the threaded rod (7).

3. The brazing machine for maintaining the cleanliness of the internal cavity according to claim 1, characterized in that: It also includes a slide bar (21) located at the bottom of the waste collection box (2) and a groove (12) on the base (1) for the slide bar (21) to slide.

4. The brazing machine for maintaining the cleanliness of the internal cavity according to claim 1, characterized in that: The top of the base (1) is provided with a groove (13), and a second servo motor (15) is installed on the side surface of the base (1).

5. A brazing machine for maintaining the cleanliness of the inner cavity according to claim 4, characterized in that: The output shaft of the second servo motor (15) extends into the interior of the groove (13) and is connected to the second lead screw (150). The bottom of the L-shaped frame (3) is provided with a second threaded seat (33) that is threadedly connected to the second lead screw (150).

6. A brazing machine for maintaining the cleanliness of the internal cavity according to claim 1, characterized in that: The top of the base (1) is equipped with symmetrically distributed vertical plates (4), and guide components are provided on the vertical plates (4) and the L-shaped frame (3).

7. A brazing machine for maintaining the cleanliness of the internal cavity according to claim 6, characterized in that: The guide component includes guide rods (41) disposed on the inner sides of the two vertical plates (4) and guide holes (34) opened inside the L-shaped frame (3) for the guide rods (41) to pass through.

Images