A ton bag stacking device
By designing an automated ton bag stacking device, utilizing lifting, lateral movement, and telescopic mechanisms, the problem of low efficiency in traditional ton bag stacking is solved, achieving efficient and safe ton bag stacking operations and improving production efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG WEITONG INTELLIGENT TECH CO LTD
- Filing Date
- 2025-07-31
- Publication Date
- 2026-06-16
Smart Images
Figure CN224362109U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of logistics technology, and in particular to a ton bag stacking device. Background Technology
[0002] With the continuous expansion of industrial production scale and the significant increase in product quantity, traditional manual or semi-automatic ton bag stacking methods are inefficient, labor-intensive, and prone to errors and safety accidents, failing to meet the demands of large-scale production and rapid turnover. For example, in the chemical industry, a large number of products require palletizing, transfer, and loading, prompting the development of stacker technology to achieve efficient and accurate stacking operations. However, most industries still rely on manual or semi-automatic methods for these tasks. Manual or semi-automatic ton bag stacking is slow, lacks flexibility, causes capacity bottlenecks, struggles to adapt to diverse needs, and incurs high labor costs, resulting in poor economic efficiency. It also leads to unstable stacking shapes, affecting transfer and loading, and posing significant safety hazards. Utility Model Content
[0003] To address the problems existing in the prior art, this utility model provides a ton bag stacking device that improves production efficiency, stacking quality, and storage space utilization, ensures operational safety and ton bag quality, and flexibly adapts to different working conditions and expansion needs.
[0004] This utility model proposes a ton bag stacking device, including a device body. The device body has a lifting mechanism, a lateral moving mechanism and a telescopic mechanism on both sides. The lateral moving mechanism is installed in the lifting mechanism and can be lifted and lowered. The telescopic mechanism is installed in the lateral moving mechanism and can be moved laterally. The telescopic end of the telescopic mechanism is equipped with a clamping plate. The telescopic mechanism includes a telescopic frame. The telescopic frame has guide wheel groups on both sides. The clamping plate has guide members on both sides that are adapted to the guide wheel groups.
[0005] Preferably, the ton bag stacking device provided by this utility model includes a lifting mechanism comprising a first guide rail and a first slider installed on the lateral moving mechanism, wherein the first slider is connected to the first guide rail.
[0006] Preferably, the ton bag stacking device provided by this utility model has a first guide rail that is vertically arranged, and limit sensors are respectively provided at both ends of the first guide rail.
[0007] Preferably, the ton bag stacking device provided by this utility model includes a second guide rail and a second slider installed on the telescopic mechanism. The second slider is connected to the second guide rail, and the second guide rail is located above the lateral movement mechanism.
[0008] Preferably, in the ton bag stacking device provided by this utility model, the second guide rail is arranged horizontally, and the two ends of the second guide rail are respectively provided with limiting blocks.
[0009] Preferably, the ton bag stacking device provided by this utility model includes a third guide rail and a third slider installed on the telescopic mechanism. The third slider is connected to the third guide rail, and the third guide rail is located below the lateral movement mechanism.
[0010] Preferably, in the ton bag stacking device provided by this utility model, the third guide rail is arranged horizontally, and the two ends of the third guide rail are respectively provided with limiting blocks.
[0011] Preferably, the ton bag stacking device provided by this utility model includes an upper guide wheel seat and a lower guide wheel seat. The upper guide wheel seat is provided with multiple upper guide wheels and multiple lateral guide wheels on one side. The lower guide wheel seat is provided with multiple lower guide wheels, and the guide member is placed between the upper guide wheel seat and the lower guide wheel seat.
[0012] Preferably, the ton bag stacking device provided by this utility model has a clamping plate with multiple reinforcing strips arranged linearly and evenly.
[0013] Preferably, the ton bag stacking device provided by this utility model has an anti-fall support plate at the bottom of the clamping plate.
[0014] As can be seen, the ton bag stacking device provided by this utility model, by setting up a lifting mechanism, a lateral moving mechanism, and a telescopic mechanism, can stack ton bags of different sizes, thereby improving production efficiency, stacking quality, and storage space utilization. The set-up guide group ensures the stability of the telescopic clamping plate, guaranteeing operational safety and ton bag quality, and flexibly adapting to different working conditions and expansion needs. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 The diagram shown is a structural schematic of a ton bag stacking device according to an embodiment of the present utility model.
[0017] Figure 2 The diagram shows a frame schematic of a ton bag stacking device according to an embodiment of this utility model.
[0018] Figure 3 This is a front view of a ton bag stacking device according to an embodiment of the present utility model;
[0019] Figure 4 The image shown is a top view of a ton bag stacking device according to an embodiment of this utility model.
[0020] The reference numerals in the accompanying drawings are as follows:
[0021] The device body 1, lifting mechanism 2, first guide rail 21, lateral movement mechanism 3, second guide rail 31, third guide rail 32, telescopic mechanism 4, telescopic frame 41, guide wheel assembly 42, upper guide wheel seat 421, lower guide wheel seat 422, clamping plate 5, guide component 51, reinforcing strip 52, and anti-fall support plate 53. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. In this document, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element.
[0024] In existing technologies, most industries still rely on manual or semi-automatic methods to complete these tasks. Manual or semi-automatic ton bag stacking operations are slow, lack flexibility, cause production bottlenecks, struggle to adapt to diverse demands, and are costly and uneconomical. They also lead to unstable stacking shapes, affecting circulation and loading, and posing significant safety hazards. This embodiment provides the following solution:
[0025] like Figures 1 to 4As shown, this embodiment provides a ton bag stacking device, including a device body 1. A lifting mechanism 2, a lateral moving mechanism 3, and a telescopic mechanism 4 are respectively provided on both sides of the device body 1. The lateral moving mechanism 3 is vertically mounted on the lifting mechanism 2, and the telescopic mechanism 4 is horizontally movable and mounted on the lateral moving mechanism 3. A clamping plate 5 is installed at the telescopic end of the telescopic mechanism 4. The telescopic mechanism 4 includes a telescopic frame 41, with guide wheel assemblies 42 on both sides of the telescopic frame 41. Guide members 51 adapted to the guide wheel assemblies 42 are provided on both sides of the clamping plate 5.
[0026] It should be noted that the lateral movement mechanism 3 achieves lifting and lowering movement through the lifting mechanism 2, the telescopic mechanism 4 achieves lateral movement through the lateral movement mechanism 3, and the clamping plate 5 achieves telescopic function through the telescopic mechanism, thereby clamping the ton bags to achieve stacking. When the telescopic mechanism is in operation, the guide component 51 cooperates with the guide wheel assembly 42 to increase the stability of the clamping plate 5's telescopic movement, thereby ensuring operational safety and the quality of the ton bags.
[0027] In some embodiments, the device body 1 includes a left frame, a right frame, and connecting rods, serving as the main frame of the stacker crane and providing it with strength and rigidity. A cover is installed on the main frame to improve its appearance and physically isolate moving parts from on-site personnel, ensuring personnel safety.
[0028] In some embodiments, the lifting mechanism 2 includes a first guide rail 21 and a first slider mounted on the lateral moving mechanism 3, the first slider being connected to the first guide rail 21.
[0029] It should be noted that the first slider is driven by a hydraulic cylinder and moves up and down along the first guide rail 21 after being driven, thus having the function of lifting and stacking, and the operation is stable.
[0030] In some embodiments, the first guide rail 21 is vertically arranged, and limit sensors are provided at both ends of the first guide rail 21, thereby limiting the position of the lifting ends, preventing accidents, and increasing the overall stability of the device.
[0031] In some embodiments, the lateral movement mechanism 3 includes a second guide rail 31 and a second slider mounted on the telescopic mechanism. The second slider is connected to the second guide rail 31, and the second guide rail 31 is located above the lateral movement mechanism 3.
[0032] It should be noted that the second slider is driven by a hydraulic cylinder and moves laterally along the second guide rail 31, thus having the function of lateral movement and transportation, and the operation is smooth.
[0033] In some embodiments, the second guide rail 31 is arranged laterally, and limit blocks are provided at both ends of the second guide rail 31, thereby limiting the position of the two ends of the lateral movement, preventing accidents, and increasing the overall stability of the device.
[0034] In some embodiments, the lateral movement mechanism 3 includes a third guide rail 32 and a third slider mounted on the telescopic mechanism. The third slider is connected to the third guide rail 32, and the third guide rail 32 is located below the lateral movement mechanism 3.
[0035] It should be noted that after the third slider is driven, it moves laterally along the third guide rail 32, thereby improving the lateral stability of the telescopic mechanism.
[0036] In some embodiments, the third guide rail 32 is arranged laterally, and limit blocks are provided at both ends of the third guide rail 32, thereby limiting the position of the two ends of the lateral movement, preventing accidents, and increasing the overall stability of the device.
[0037] In some embodiments, the guide wheel assembly 42 includes an upper guide wheel seat 421 and a lower guide wheel seat 422. The upper guide wheel seat 421 is provided with a plurality of upper guide wheels, and a plurality of lateral guide wheels 423 are provided on one side of the upper guide wheel seat 421. The lower guide wheel seat 422 is provided with a plurality of lower guide wheels, and the guide member 51 is placed between the upper guide wheel seat 421 and the lower guide wheel seat 422.
[0038] It should be noted that after the guide component 51 is driven by the hydraulic cylinder, it moves telescopically along the upper guide wheel, lower guide wheel and side guide wheel 423. It has strong bending resistance, stable and reliable clamping, and has telescopic clamping function.
[0039] In some embodiments, the clamping plate 5 is provided with a plurality of reinforcing strips 52, which are arranged linearly and evenly. The bottom of the clamping plate 5 is provided with an anti-fall support plate 53 to prevent the ton bag from falling. The clamping plate 5 is equivalent to a fork attachment, enabling the forking and lifting of materials, and is also equipped with a pressure sensor to detect the weight of the materials in real time.
[0040] In summary, the embodiments of this utility model provide a ton bag stacking device. By incorporating a lifting mechanism, a lateral movement mechanism, and a telescopic mechanism, it can stack ton bags of different sizes, thereby improving production efficiency, stacking quality, and storage space utilization. The included guide group ensures the stability of the telescopic clamping plate, guaranteeing operational safety and ton bag quality. It flexibly adapts to different working conditions and expansion needs, contributing to the intelligent and digital upgrade of enterprises.
[0041] The above description is merely a specific embodiment of this application, and the scope of protection of this application is not limited thereto. Those skilled in the art can make changes or substitutions within the technical scope disclosed in this application, and all such changes or substitutions should be within the scope of protection of this application.
[0042] Those skilled in the art will understand that although some embodiments described herein include certain features included in other embodiments but not others, combinations of features from different embodiments are meant to be within the scope of this invention and form different embodiments.
[0043] Although embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations all fall within the scope defined by the appended claims.
Claims
1. A ton bag stacking apparatus characterized by, The device includes a main body (1), and a lifting mechanism (2), a lateral moving mechanism (3), and a telescopic mechanism (4) are respectively provided on both sides of the main body (1). The lateral moving mechanism (3) can be lifted and installed on the lifting mechanism (2), and the telescopic mechanism (4) can be moved laterally on the lateral moving mechanism (3). A clamping plate (5) is installed on the telescopic end of the telescopic mechanism (4). The telescopic mechanism (4) includes a telescopic frame (41), and guide wheel groups (42) are respectively provided on both sides of the telescopic frame (41). Guide members (51) adapted to the guide wheel groups (42) are respectively provided on both sides of the clamping plate (5).
2. The ton bag stacking device of claim 1, wherein, The lifting mechanism (2) includes a first guide rail (21) and a first slider installed on the lateral moving mechanism (3), the first slider being connected to the first guide rail (21).
3. The bale stacking apparatus of claim 2, wherein, The first guide rail (21) is set vertically, and limit sensors are respectively provided at both ends of the first guide rail (21).
4. The ton bag stacking apparatus of claim 1, wherein The lateral movement mechanism (3) includes a second guide rail (31) and a second slider mounted on the telescopic mechanism. The second slider is connected to the second guide rail (31), and the second guide rail (31) is located above the lateral movement mechanism (3).
5. The bale stacking apparatus of claim 4, wherein, The second guide rail (31) is arranged horizontally, and limit blocks are provided at both ends of the second guide rail (31).
6. The bale stacking apparatus of claim 4, wherein, The lateral movement mechanism (3) includes a third guide rail (32) and a third slider mounted on the telescopic mechanism. The third slider is connected to the third guide rail (32), and the third guide rail (32) is located below the lateral movement mechanism (3).
7. The bale stacking apparatus of claim 6, wherein, The third guide rail (32) is arranged horizontally, and limit blocks are provided at both ends of the third guide rail (32).
8. The ton bag stacking device according to claim 1, characterized in that, The guide wheel assembly (42) includes an upper guide wheel seat (421) and a lower guide wheel seat (422). The upper guide wheel seat (421) is provided with a plurality of upper guide wheels. A plurality of lateral guide wheels (423) are provided on one side of the upper guide wheel seat (421). The lower guide wheel seat (422) is provided with a plurality of lower guide wheels. The guide member (51) is placed between the upper guide wheel seat (421) and the lower guide wheel seat (422).
9. The ton bag stacking device according to claim 1, characterized in that, The clamping plate (5) is provided with multiple reinforcing strips (52), which are arranged linearly and uniformly.
10. The ton bag stacking device according to claim 1, characterized in that, The bottom of the clamping plate (5) is provided with a fall protection plate (53).