Unwinding device

Abstract

The utility model belongs to material conveying technical field discloses a kind of unwinding device.The device includes frame body, mounting seat, mounting shaft, positioning assembly and drive assembly, frame body is movably arranged, mounting seat is detachably installed in frame body, and mounting shaft is rotatably installed, positioning assembly is used to limit and fix frame body, drive assembly is fixedly connected in at least one of frame body and positioning assembly, and with mounting shaft separable transmission connection.When drive assembly and mounting shaft are separated, material roller can be installed to mounting shaft.Through the unwinding device, the installation and replacement of material roller can be carried out in more favorable conditions by moving the frame body, not only facilitates the use of auxiliary tools to realize lifting installation, carrying installation and other installation methods, greatly improves the convenience and efficiency of installation, reduces labor intensity, but also can reduce the possibility of interference and collision with processing device during installation and replacement, thereby improving the safety during installation and replacement.

Description

Technical Field

[0001] This utility model relates to the field of material conveying technology, and in particular to an unwinding device. Background Technology

[0002] Currently, paper and film materials are mostly wound into rolls for storage and transportation to reduce volume and facilitate storage and transport. However, during production and use, the paper and film materials transported on rolls need to be gradually unwound and fed into the processing device. This unwinding and conveying process is called the unwinding process.

[0003] In existing unwinding processes, the material roll (i.e., the paper, film, etc. transported on the roll) is often first loaded onto the unwinding assembly located at the front end of the processing device, and then the material roll is unwound by the unwinding assembly. Because the material roll is heavy and has a large axial dimension after being rolled, transportation and installation are difficult, which is not conducive to improving production efficiency and reducing labor intensity.

[0004] Therefore, there is an urgent need for an unwinding device to solve the above-mentioned technical problems. Utility Model Content

[0005] The purpose of this invention is to provide an unwinding device that facilitates the transportation and installation of material rollers, improves production efficiency, and reduces labor intensity.

[0006] To achieve this objective, the present invention adopts the following technical solution:

[0007] An unwinding device for supplying material rollers to the processing device, the unwinding device comprising:

[0008] The frame is equipped with casters at its bottom to allow it to move.

[0009] Mounting base, which is detachably mounted on the top of the frame;

[0010] The mounting shaft passes through the mounting base and is rotatably mounted.

[0011] A positioning component, used to limit and fix the frame;

[0012] A drive assembly is fixedly connected to at least one of the frame and the positioning assembly, and is detachably driven to the mounting shaft. The drive assembly is configured such that when the drive assembly and the mounting shaft are separated, the material roller can be sleeved onto the mounting shaft.

[0013] Preferably, the frame includes multiple longitudinal beams and multiple transverse beams, which are fixedly connected. When the material roller is installed on the mounting shaft, the transverse beams are provided around the material roller in the horizontal direction.

[0014] Preferably, the frame is provided with two mounting seats, and each of the two ends of the mounting shaft is provided with a rotating bearing. The mounting seats are used to detachably fix the rotating bearings and the frame.

[0015] Preferably, a transmission component is mounted on one end of the mounting shaft, and the transmission component and the drive assembly are detachably connected in a transmission manner.

[0016] Preferably, the transmission component includes a driven gear, and the driving assembly includes a first driving component, a second driving component, and a driving gear. The first driving component and the second driving component are both tractively connected to the driving gear. The first driving component is used to drive the driving gear to rotate, and the second driving component is used to drive the driving gear to move in directions approaching and away from the driven gear.

[0017] Preferably, the drive assembly includes a support frame and a swing arm. The support frame is fixedly connected to at least one of the frame body and the positioning assembly. The swing arm is rotatably mounted on the support frame. The first drive member is fixedly mounted on the swing arm. The driving gear is rotatably mounted on one end of the swing arm near the driven gear. The second drive member is drively connected to the swing arm and can drive the swing arm to swing in directions approaching and away from the driven gear.

[0018] Preferably, the first driving member is fixedly installed at the end of the swing arm away from the driven gear, the support frame is rotatably connected to the center of gravity of the swing arm, and a transmission belt connects the first driving member and the driving gear.

[0019] Preferably, the positioning component includes a first positioning beam and a second positioning beam, both of which are arranged horizontally and perpendicular to each other, and both of which are fixedly arranged relative to the processing device.

[0020] Preferably, the positioning component further includes a support member and a support drive member. The support drive member is fixedly installed at the bottom of the frame, the support member is tractively connected to the support drive member, and the support member is adjustable in position along the vertical direction. The support member is configured to abut against the ground to fix the frame.

[0021] Preferably, the positioning component further includes a support member and a support drive member, the support drive member being fixedly disposed relative to the processing device, the support member being tractively connected to the support drive member, and the support member being adjustable in position along the vertical direction, the support member being configured to abut against and fix the frame.

[0022] The beneficial effects of this utility model are as follows: The unwinding device can install and move the material roller as needed, and can accurately position it between itself and the processing device. This allows the installation and replacement of the material roller to be carried out under more favorable conditions by moving the frame. It not only facilitates the use of auxiliary tools for hoisting and transporting installation, but also greatly improves the convenience and efficiency of installation, reduces labor intensity, and reduces the possibility of interference and collision with the processing device during installation and replacement, thereby improving the safety of installation and replacement. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural diagram of the unwinding device provided by this utility model.

[0024] In the picture:

[0025] 100. Material roller;

[0026] 1. Frame; 12. Casters;

[0027] 2. Mounting bracket;

[0028] 3. Mounting shaft; 31. Air expansion shaft with matching safety chuck; 32. Driven gear;

[0029] 41. First positioning beam; 42. Second positioning beam; 43. Support component; 44. Support drive component;

[0030] 51. Drive gear; 52. First drive component; 53. Second drive component; 54. Swing arm; 55. Support frame; 56. Synchronous pulley; 57. Transmission belt. Detailed Implementation

[0031] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0032] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," "fixed," and "abutting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0033] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0034] In the description of this embodiment, the terms "upper," "lower," "right," and "left," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0035] The following is based on the appendix Figure 1 This invention introduces the unwinding device provided by this utility model.

[0036] Specifically, the unwinding device includes a frame 1, a mounting base 2, a mounting shaft 3, a positioning component, and a drive component. The mounting shaft 3 is rotatably mounted to the frame 1 via the mounting base 2 and serves to fix the material roller 100, thus allowing the material roller 100 to be rotatably positioned. The drive component is fixedly connected to the positioning component and is drively connected to the mounting shaft 3, thereby driving the mounting shaft 3 to rotate, thus unwinding the material roller 100 and feeding the material into the processing device. Simultaneously, the drive component can also be separated from the mounting shaft 3, allowing the material roller 100 to be fitted and mounted onto the mounting shaft 3. Of course, when the drive component is separated from the mounting shaft 3, the material roller 100 can also be detached from the mounting shaft 3.

[0037] Continue to refer to Figure 1As shown, the bottom of the frame 1 is equipped with rollers 12, allowing the frame 1 to move. Simultaneously, the positioning component and the processing device are fixedly arranged relative to each other, thereby limiting and fixing the frame 1. This ensures that after movement, the frame 1, through the positioning component, achieves a relatively fixed state with the processing device. At this point, simply unfolding the material roller 100 allows material to be input into the processing device, ensuring the smooth implementation of the processing process.

[0038] The unwinding device allows the material roller 100 to be installed and moved as needed, and can be accurately positioned with the processing device. This enables the installation and replacement of the material roller 100 to be carried out under more favorable conditions by moving the frame 1. This not only facilitates the use of auxiliary tools for hoisting and transporting installation, but also greatly improves the convenience and efficiency of installation, reduces labor intensity, and reduces the possibility of interference and collision with the processing device during installation and replacement, thereby improving the safety of installation and replacement.

[0039] Specifically, in this embodiment, the frame 1 includes multiple longitudinal beams and multiple transverse beams, which are fixedly connected. When the material roller 100 is installed on the mounting shaft 3, transverse beams are provided around the material roller 100 in the horizontal direction, thereby protecting the material roller 100. At the same time, the positioning component can also abut against the transverse beams, thereby facilitating positioning after the frame 1 is moved.

[0040] like Figure 1 As shown, the frame 1 includes 4 longitudinal beams and 8 transverse beams. The 4 longitudinal beams extend vertically, and of the 8 transverse beams, 4 extend horizontally in a first direction and 4 extend horizontally in a second direction. The vertical, first, and second horizontal directions are perpendicular to each other. The longitudinal and transverse beams are fixedly connected, forming a cuboid frame structure. When the material roller 100 is mounted on the mounting shaft 3, at least a portion of the material roller 100 is located inside the cuboid frame structure. This provides protection for the material roller 100 through the transverse and longitudinal beams, preventing damage to the material roller 100 during the movement of the frame 1.

[0041] Preferably, the mounting shaft 3 is a keyed air shaft, and the two ends of the air shaft are connected to bearings through the air shaft matching safety clamp 31. The bearings are detachably mounted to the frame 1 through the mounting base 2, thereby fixing the mounting shaft 3 and the frame 1 and ensuring the stability when supplying materials.

[0042] Specifically, the frame 1 has a first groove, and the mounting base 2 has a second groove. When the mounting base 2 is detachably connected to the frame 1, the first and second grooves define an installation space, which can fix the bearing within the installation space. The mounting base 2 is connected to the frame 1 by bolts, so when the material roller 100 needs to be installed or removed, the bolts can be removed to separate the mounting shaft 3 from the frame 1, thus facilitating the installation and removal of the material roller 100.

[0043] A transmission component is mounted on one end of the mounting shaft 3, which is used for a detachable transmission connection with the drive assembly. Exemplarily, in some embodiments, a driven gear 32 is detachably mounted on the end of the mounting shaft 3, and the drive assembly includes a driving gear 51. Once the frame 1 is positioned, the driven gear 32 meshes with the driving gear 51 to transmit power. When the material roller 100 needs to be replaced, the driven gear 32 can be removed, thereby decoupling the drive assembly and the mounting shaft 3. This allows the frame 1 to be moved to a suitable replacement position without affecting the drive assembly.

[0044] Preferably, in this embodiment, the drive assembly includes a first drive member 52, a second drive member 53, and a drive gear 51. Both the first drive member 52 and the second drive member 53 are tractively connected to the drive gear 51. The first drive member 52 drives the drive gear 51 to rotate, and when the drive gear 51 meshes with the driven gear 32, it drives the driven gear 32 and the mounting shaft 3 to rotate. The second drive member 53 drives the drive gear 51 to move in directions approaching and away from the driven gear 32, thus enabling a detachable connection between the drive gear 51 and the driven gear 32 without removing the driven gear 32.

[0045] Specifically, in this embodiment, the drive assembly includes a support frame 55 and a swing arm 54. The support frame 55 is fixedly connected to at least one of the frame body 1 and the positioning assembly. The swing arm 54 is rotatably mounted on the support frame 55. A first drive member 52 is fixedly mounted on the swing arm 54. A drive gear 51 is rotatably mounted on one end of the swing arm 54 near the driven gear 32 and is drive-connected to the first drive member 52. A second drive member 53 is fixedly disposed and drive-connected to the swing arm 54. Under the action of the second drive member 53, the swing arm 54 can swing in the direction of approaching and moving away from the driven gear 32, thereby changing the distance between the drive gear 51 and the driven gear 32, so that the drive gear 51 and the driven gear 32 switch between a meshing state and a disengaged state.

[0046] Preferably, the first driving member 52 is fixedly mounted on the end of the swing arm 54 away from the driven gear 32, and the support frame 55 is rotatably connected to the center of gravity of the swing arm 54. A transmission belt 57 connects the first driving member 52 and the driving gear 51. This arrangement makes the weights at both ends of the swing arm 54 similar, thereby reducing the load requirements on the second driving member 53. Exemplarily, in this embodiment, both the first driving member 52 and the second driving member 53 are motors. The first driving member 52 is connected to the driving gear 51 via a reducer, a synchronous pulley 56, and a transmission belt 57, while the second driving member 53 is directly hinged to the swing arm 54.

[0047] Continue to refer to Figure 1 As shown, the positioning assembly includes a first positioning beam 41 and a second positioning beam 42, both of which are arranged horizontally. Specifically, the first positioning beam 41 is arranged along a first horizontal direction, and the second positioning beam 42 is arranged along a second horizontal direction, perpendicular to each other. Both the first positioning beam 41 and the second positioning beam 42 are fixedly positioned relative to the processing device. When the frame 1 moves, it simultaneously abuts against the first positioning beam 41 and the second positioning beam 42, maintaining a preset distance from the processing device, thus facilitating material supply. Preferably, in this embodiment, the positioning assembly includes two first positioning beams 41 and one second positioning beam 42, which together form a receiving space, capable of limiting and accommodating the frame 1, thereby further facilitating the positioning of the frame 1.

[0048] In this embodiment, the positioning assembly further includes a support member 43 and a support drive member 44. The support drive member 44 is fixedly disposed relative to the processing device, and the support member 43 is tractively connected to the support drive member 44. The support member 43 is vertically adjustable. When the frame 1 moves and maintains the aforementioned preset distance from the processing device, the support drive member 44 drives the support member 43 to rise, so that the support member 43 can abut against and fix the frame 1, thereby achieving the positioning of the frame 1. Preferably, the positioning assembly includes four support members 43 and four support drive members 44. Each support drive member 44 is tractively connected to one support member 43, and each support member 43 can abut against one corner of the frame 1, thereby smoothly lifting the frame 1, separating the roller 12 from the ground, and fixing the frame 1.

[0049] Optionally, in some embodiments, the support drive member 44 is fixedly installed at the bottom of the frame 1, and the support member 43 is tractively connected to the support drive member 44, and the position of the support member 43 is adjustable in the vertical direction. When the frame 1 moves and maintains the aforementioned preset distance from the processing device, the support drive member 44 drives the support member 43 to descend, so that the support member 43 can abut against the ground and fix the frame 1, thereby achieving the positioning of the frame 1.

[0050] Specifically, when using this unwinding device, first separate the mounting base 2 and remove the safety clamp 31 of the air shaft to separate the air shaft from the frame 1. Then, deflate the air shaft and insert it into the material roller 100. After insertion, pressurize with high-pressure gas to lock the air shaft and fix it to the material roller 100. Subsequently, move the air shaft and material roller 100 together onto the frame 1, and fix the air shaft, material roller 100, and frame 1 together using the safety clamp 31 and mounting base 2. After fixing, the frame 1 can be moved to abut against the first positioning beam 41 and the second positioning beam 42, so that the frame 1 is in a suitable position that maintains a preset distance from the processing device. Then, lift the support member 43 to separate the roller 12 from the ground, thus fixing the frame 1. After fixing, the position of the drive gear 51 is adjusted by the second drive component 53 so that the drive gear 51 and the driven gear 32 mesh, thereby realizing the normal unfolding of the material roller 100.

[0051] When the material roller 100 needs to be replaced, simply readjust the position of the drive gear 51 to separate the drive gear 51 from the driven gear 32, and lower the support member 43 so that the roller 12 re-contacts the ground, thus pushing the frame 1 away from the processing device. After moving away, repeat the above process of separating the air shaft from the frame 1 to remove the material roller 100 from the air shaft and replace it.

[0052] In the description of this specification, references to terms such as "some embodiments," "other embodiments," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0053] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. An unwinding device for supplying material rollers (100) to a processing device, characterized in that, The unwinding device includes: A frame (1) is provided with casters (12) at the bottom of the frame (1) so that the frame (1) can be moved; Mounting base (2), which is detachably mounted on the top of the frame (1); Mounting shaft (3), which passes through the mounting base (2) and is rotatably mounted; A positioning component, the positioning component being used to limit and fix the frame (1); A drive assembly is fixedly connected to at least one of the frame (1) and the positioning assembly and is detachably driven to the mounting shaft (3). The drive assembly is configured such that when the drive assembly and the mounting shaft (3) are separated, the material roller (100) can be sleeved onto the mounting shaft (3).

2. The unwinding device according to claim 1, characterized in that, The frame (1) includes multiple longitudinal beams and multiple transverse beams, which are fixedly connected. When the material roller (100) is installed on the mounting shaft (3), the transverse beams are provided around the material roller (100) in the horizontal direction.

3. The unwinding device according to claim 1, characterized in that, The frame (1) is provided with two mounting seats (2), and each end of the mounting shaft (3) is provided with a rotating bearing. The mounting seats (2) are used to detachably fix the rotating bearing and the frame (1).

4. The unwinding device according to claim 1, characterized in that, A transmission component is mounted on one end of the mounting shaft (3), and the transmission component and the drive assembly are detachably connected in a transmission manner.

5. The unwinding device according to claim 4, characterized in that, The transmission component includes a driven gear (32), and the drive assembly includes a first drive component (52), a second drive component (53), and a drive gear (51). The first drive component (52) and the second drive component (53) are both connected to the drive gear (51). The first drive component (52) is used to drive the drive gear (51) to rotate, and the second drive component (53) is used to drive the drive gear (51) to move in directions approaching and away from the driven gear (32).

6. The unwinding device according to claim 5, characterized in that, The drive assembly includes a support frame (55) and a swing arm (54). The support frame (55) is fixedly connected to at least one of the frame (1) and the positioning assembly. The swing arm (54) is rotatably mounted on the support frame (55). The first drive member (52) is fixedly mounted on the swing arm (54). The driving gear (51) is rotatably mounted on one end of the swing arm (54) near the driven gear (32). The second drive member (53) is drively connected to the swing arm (54) and can drive the swing arm (54) to swing in directions approaching and away from the driven gear (32).

7. The unwinding device according to claim 6, characterized in that, The first driving member (52) is fixedly installed on the end of the swing arm (54) away from the driven gear (32), the support frame (55) is rotatably connected to the center of gravity of the swing arm (54), and a transmission belt (57) is connected between the first driving member (52) and the driving gear (51).

8. The unwinding device according to claim 1, characterized in that, The positioning component includes a first positioning beam (41) and a second positioning beam (42). The first positioning beam (41) and the second positioning beam (42) are both arranged in the horizontal direction and are arranged perpendicular to each other. The first positioning beam (41) and the second positioning beam (42) are both fixed relative to the processing device.

9. The unwinding device according to claim 8, characterized in that, The positioning assembly further includes a support member (43) and a support drive member (44). The support drive member (44) is fixedly installed at the bottom of the frame (1). The support member (43) is tractively connected to the support drive member (44). The support member (43) is adjustable in position along the vertical direction. The support member (43) is configured to abut against the ground to fix the frame (1).

10. The unwinding device according to claim 8, characterized in that, The positioning component further includes a support member (43) and a support drive member (44), the support drive member (44) being fixedly disposed relative to the processing device, the support member (43) being tractively connected to the support drive member (44), and the support member (43) being adjustable in position along the vertical direction, the support member (43) being configured to abut against and fix the frame (1).

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