A deep well casting casting detection device

Abstract

The utility model relates to foundry technology field, a foundry detection device for deep well casting, including base, the vertical installation of stand is established in the top of base, one side of stand is equipped with U type frame, one end fixedly connected with strip board of U type frame, the top fixedly connected with limit frame of strip board, the inside of limit frame is equipped with first nut block, the bottom fixedly connected with cylinder of first nut block. The utility model discloses through drive assembly, and staff can be adjusted to the position between industrial camera and aluminium alloy ingot according to actual conditions, through elevating system, staff can adjust the distance between industrial camera and aluminium alloy ingot according to actual conditions, through adjusting assembly, the restriction of industrial camera of unclenching assembly is removed, and the dismounting process of industrial camera is simplified, and the dismounting difficulty of industrial camera is reduced, and it is favorable to the later maintenance of industrial camera maintenance work.

Description

Technical Field

[0001] This utility model relates to the field of casting inspection technology, specifically a casting inspection device for deep well casting. Background Technology

[0002] Deep well casting is a metal casting process carried out in a deep pit furnace. Its characteristic is that molten metal is poured into a mold and pulled downward by a vertical ingot pulling device to form an ingot. This process is widely used in industries such as aluminum processing, especially in the production and processing of aluminum alloy ingots. After the aluminum alloy ingot cools and forms, workers will use testing devices to inspect the surface quality of the aluminum alloy ingot to determine whether there are cracks or unevenness on the surface.

[0003] When using existing deep-well casting inspection equipment, workers typically use industrial cameras to take pictures of the surface of aluminum alloy ingots. Then, industrial computers analyze the pictures to determine the actual condition of the aluminum alloy ingot surface. However, since most industrial cameras are mounted on one side of the device with bolts or other fasteners, adjusting the camera's shooting position requires manual operation throughout the process, which limits its use. In addition, the disassembly and assembly steps are cumbersome, making it inconvenient to inspect and maintain the industrial cameras, which is not conducive to the inspection of aluminum alloy ingots. Utility Model Content

[0004] The purpose of this invention is to provide a casting inspection device for deep well casting, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a casting inspection device for deep well casting, comprising:

[0006] The base has a vertically mounted upright on its top, a U-shaped frame on one side of the upright, a strip plate fixedly connected to one end of the U-shaped frame, a limit frame fixedly connected to the top of the strip plate, a first thread block inside the limit frame, and a cylinder fixedly connected to the bottom of the first thread block.

[0007] The lifting assembly is located inside the upright. The bottom end of the cylinder has a boss, and a cover is fixedly connected to the outside of the boss. An industrial camera is located below the cover. The U-shaped frame has a drive assembly inside that allows the industrial camera to slide horizontally.

[0008] Multiple guide grooves are symmetrically arranged inside the cover. A second wire nut block is provided inside the guide groove. The bottom of the second wire nut block is provided with a locking component for improving the disassembly and assembly speed of the industrial camera. An adjustment component is provided inside the cylinder for adjusting the position of the second wire nut block.

[0009] Preferably, a conveyor belt is provided below the industrial camera, the conveyor belt is fixedly installed on the top of the base, a platform is fixedly installed on one side of the conveyor belt, and an industrial computer is provided on the top of the platform.

[0010] Preferably, the lifting assembly includes a limiting groove disposed inside the upright, a sliding column disposed inside the limiting groove, the sliding column being connected to both ends of the inner wall of the limiting groove, a movable block being slidably connected to the outer side of the sliding column, one side of the movable block being connected to a U-shaped frame, and support seats being vertically installed at the top and bottom of the limiting groove, with a lifting cylinder fixedly installed at the bottom of the lower support seat, the top end of the lifting cylinder penetrating the support seat and connected to the movable block.

[0011] Preferably, the driving assembly includes a first motor fixed to one side of the inner wall of the U-shaped frame, a first ball screw provided inside the limiting frame, one end of the first ball screw being rotatably connected to the inner wall of the limiting frame, the other end of the first ball screw passing through the U-shaped frame and connected to the output end of the first motor, a first nut block being helically connected to the first ball screw via a nut, a first slider being fixedly connected to both sides of the first nut block, and a first groove corresponding to the first slider being opened on the inner wall of the limiting frame, the first slider being located inside the first groove.

[0012] Preferably, the locking assembly includes a locking block fixed to the bottom of the second wire mother block, a positioning seat fixedly connected to the top of the industrial camera, a locking groove corresponding to the locking block being opened on the outer side of the positioning seat, the locking block being located inside the locking groove, a docking block being fixedly connected to the bottom of the boss, a docking groove corresponding to the docking block being opened on the top of the positioning seat, and the docking block being located inside the docking groove.

[0013] Preferably, the adjusting assembly includes a second ball screw disposed inside the guide groove. One end of the second ball screw is rotatably connected to the inner wall of the guide groove, and the other end of the second ball screw passes through the interior of the boss and is fixedly connected to a driven bevel gear. A connecting column is coaxially disposed inside the cylinder. The connecting column is connected to the first nut block and the boss respectively. An annular seat is coaxially disposed on the outer side of the connecting column. A second slider is fixedly connected to the inner wall of the annular seat. A second groove corresponding to the second slider is opened on the outer side of the connecting column. The second slider is located inside the second groove. A driving bevel gear is fixedly connected to the bottom of the annular seat. The top of the driven bevel gear meshes with the driving bevel gear. The top of the annular seat passes through the exterior of the cylinder and is fixedly connected to a rotating sleeve. The second nut block is helically connected to the second ball screw through a nut. A third slider is fixedly connected to both sides of the second nut block. A third groove corresponding to the third slider is opened on the inner wall of the guide groove. The third slider is located inside the third groove.

[0014] Preferably, the industrial camera is symmetrically provided with multiple fill lights on its periphery, and the fill lights are fixedly installed on the inner wall of the cover.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] This invention allows operators to easily adjust the position of the industrial camera relative to the aluminum alloy ingot using a drive component, enabling the camera to be aimed at the inspection location on the ingot surface for shooting. A lifting component allows operators to easily adjust the distance between the industrial camera and the ingot. An adjustment component removes the restriction on the industrial camera from the locking component, simplifying the disassembly and assembly process, reducing the difficulty of disassembly and assembly, and facilitating subsequent maintenance and repair of the industrial camera. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the lifting component structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the bottom structure of the baffle of this utility model;

[0021] Figure 5 This is a schematic diagram of the top structure of the baffle of this utility model;

[0022] Figure 6This is a schematic diagram of the adjustment component structure of this utility model.

[0023] In the diagram: 1. Base; 2. Conveyor belt; 3. Upright pole; 4. U-shaped frame; 5. Strip plate; 6. Lifting assembly; 61. Limiting groove; 62. Sliding column; 63. Moving block; 64. Support seat; 65. Lifting cylinder; 7. Limiting frame; 8. First ball screw block; 9. Drive assembly; 91. First motor; 92. First ball screw; 93. First slider; 94. First slide groove; 10. Cylinder; 11. Boss; 12. Baffle; 13. Industrial camera; 14. Guide groove; 15. Second ball screw nut 16. Block; 161. Engaging assembly; 162. Positioning seat; 163. Locking block; 164. Locking groove; 165. Connecting block; 17. Connecting groove; 18. Adjusting assembly; 19. Second ball screw; 10. Driven bevel gear; 10. Driven bevel gear; 111. Connecting column; 12. Ring seat; 13. Rotating sleeve; 14. Second slider; 15. Second slide groove; 16. Third slider; 17. Third slide groove; 18. Supplementary light; 19. Stand; 20. Industrial computer. Detailed Implementation

[0024] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0025] Please see Figure 1-6As shown, a casting inspection device for deep well casting includes a base 1, a vertically mounted pole 3 on the top of the base 1, a U-shaped frame 4 on one side of the pole 3, a strip plate 5 fixedly connected to one end of the U-shaped frame 4, a limit frame 7 fixedly connected to the top of the strip plate 5, a first threaded block 8 inside the limit frame 7, and a cylinder 10 fixedly connected to the bottom of the first threaded block 8; a lifting assembly 6 is disposed inside the pole 3, a boss 11 is provided at the bottom end of the cylinder 10, a baffle 12 is fixedly connected to the outside of the boss 11, and an industrial camera 13 is disposed below the baffle 12. By setting the lifting assembly 6, the distance between the industrial camera 13 and the aluminum alloy ingot can be easily adjusted by the operator according to the actual situation; a drive assembly 9 is disposed inside the U-shaped frame 4 to allow the industrial camera 13 to slide horizontally. This allows staff to easily adjust the position of the industrial camera 13 relative to the aluminum alloy ingot according to actual conditions. Multiple guide grooves 14 are symmetrically arranged inside the baffle 12. The guide grooves 14 are equipped with second wire nut blocks 15. The bottom of the second wire nut blocks 15 is equipped with a locking component 16 to improve the disassembly and assembly speed of the industrial camera 13. By setting the locking component 16, the disassembly and assembly process of the industrial camera 13 is simplified, the disassembly and assembly difficulty of the industrial camera 13 is reduced, and it is beneficial to the later inspection and maintenance of the industrial camera 13. The cylinder 10 is equipped with an adjustment component 17 that can adjust the position of the second wire nut block 15. By setting the adjustment component 17, the restriction of the locking component 16 on the industrial camera 13 can be released when inspection and maintenance of the industrial camera 13 is required, thereby facilitating the quick disassembly and assembly of the industrial camera 13.

[0026] Below the industrial camera 13 is a conveyor belt 2, which is fixedly mounted on the top of the base 1. A platform 19 is fixedly mounted on one side of the conveyor belt 2, and an industrial computer 20 is mounted on the top of the platform 19. Figure 1 , Figure 2 As shown, the aluminum alloy ingot to be inspected after cooling and forming can be moved to the area below the industrial camera 13 by the conveyor belt 2. After the industrial camera 13 takes pictures of the outer surface of the aluminum alloy ingot, the industrial computer 20 can compare and analyze the pictures. This helps the staff to better understand the actual situation of the aluminum alloy ingot and makes it easier to exclude and recast aluminum alloy ingots with defects or substandard quality.

[0027] The lifting assembly 6 includes a limiting groove 61 disposed inside the upright 3. A sliding column 62 is provided inside the limiting groove 61, and the sliding column 62 is connected to both ends of the inner wall of the limiting groove 61. A moving block 63 is slidably connected to the outer side of the sliding column 62. One side of the moving block 63 is connected to the U-shaped frame 4. Support seats 64 are vertically installed at the top and bottom of the limiting groove 61. A lifting cylinder 65 is fixedly installed at the bottom of the lower support seat 64. The top end of the lifting cylinder 65 passes through the support seat 64 and connects to the moving block 63. Figure 2 , Figure 3 As shown, the lifting cylinder 65 can drive the moving block 63 to slide along the axis of the sliding column 62 inside the limiting groove 61, which makes it easier for the staff to adjust the distance between the industrial camera 13 and the aluminum alloy ingot according to the actual situation, thus improving the applicability. At the same time, by replacing manual labor with a machine, the shooting distance can be controlled more accurately, which is conducive to improving the clarity of the captured image.

[0028] The drive assembly 9 includes a first motor 91 fixed to one side of the inner wall of the U-shaped frame 4. A first ball screw 92 is provided inside the limiting frame 7. One end of the first ball screw 92 is rotatably connected to the inner wall of the limiting frame 7, and the other end of the first ball screw 92 passes through the U-shaped frame 4 and is connected to the output end of the first motor 91. A first nut block 8 is helically connected to the first ball screw 92 via a nut. First sliders 93 are fixedly connected to both sides of the first nut block 8. A first groove 94 corresponding to the first slider 93 is opened on the inner wall of the limiting frame 7. The first slider 93 is located inside the first groove 94. Figure 2 , Figure 3 As shown, the first motor 91 can drive the first screw block 8 to move along the axis of the first ball screw 92, which makes it easier for the staff to adjust the position of the industrial camera 13 relative to the aluminum alloy ingot according to the actual situation. This allows the industrial camera 13 to be aimed at the detection position on the surface of the aluminum alloy ingot and take pictures, further improving its applicability.

[0029] The locking assembly 16 includes a locking block 162 fixed to the bottom of the second nut block 15, a positioning seat 161 fixedly connected to the top of the industrial camera 13, a locking groove 163 corresponding to the locking block 162 opening on the outer side of the positioning seat 161, the locking block 162 being located inside the locking groove 163, a mating block 164 fixedly connected to the bottom of the boss 11, a mating groove 165 corresponding to the mating block 164 opening on the top of the positioning seat 161, the mating block 164 being located inside the mating groove 165, such as... Figure 4 , Figure 5 and Figure 6 As shown, when installing the industrial camera 13, the mating groove 165 on the top of the positioning seat 161 needs to be aligned with the mating block 164 on the bottom of the boss 11. After each mating block 164 enters the mating groove 165, it indicates that the locking block 162 and the locking groove 163 are aligned. At this time, the industrial camera 13 can be installed. Compared with the common method of installing the industrial camera 13 using bolts and other fasteners, this utility model simplifies the disassembly and assembly process of the industrial camera 13, reduces the difficulty of disassembly and assembly of the industrial camera 13, facilitates the later inspection and maintenance of the industrial camera 13, and saves the trouble of losing bolts and other fasteners.

[0030] The adjusting assembly 17 includes a second ball screw 171 disposed inside the guide groove 14. One end of the second ball screw 171 is rotatably connected to the inner wall of the guide groove 14, and the other end of the second ball screw 171 passes through the interior of the boss 11 and is fixedly connected to a driven bevel gear 172. A connecting post 174 is coaxially disposed inside the cylinder 10. The connecting post 174 is connected to the first nut block 8 and the boss 11 respectively. An annular seat 175 is coaxially disposed on the outer side of the connecting post 174. A second slider 177 is fixedly connected to the inner wall of the annular seat 175. A second groove 1 corresponding to the second slider 177 is opened on the outer side of the connecting post 174. 78. The second slider 177 is located inside the second slide groove 178. The bottom of the annular seat 175 is fixedly connected to the driving bevel gear 173. The top of the driven bevel gear 172 meshes with the driving bevel gear 173. The top of the annular seat 175 extends through to the outside of the cylinder 10 and is fixedly connected to the rotating sleeve 176. The second nut block 15 is screwed to the second ball screw 171 through the nut. The second nut block 15 is fixedly connected to both sides of the second nut block 15. The inner wall of the guide groove 14 is provided with a third slide groove 1710 corresponding to the third slider 179. The third slider 179 is located inside the third slide groove 1710. Figure 4 , Figure 5 and Figure 6 As shown, the rotating sleeve 176 and the annular seat 175 can drive the active bevel gear 173 to rotate coaxially along the periphery of the connecting column 174. Since the connecting column 174 connects the first screw nut 8 and the boss 11, the cylinder 10 will not break through the top of the annular seat 175. Then, the active bevel gear 173 drives multiple second ball screws 171 to rotate synchronously through the driven bevel gear 172. This can drive the second screw nut 15 to slide along the axis of the second ball screw 171. When the bottom locking block 162 of the second screw nut 15 is disengaged from the outer slot 163 of the positioning seat 161, the industrial camera 13 is unrestricted and can be freely removed. This facilitates the quick assembly and disassembly of the industrial camera 13.

[0031] Multiple supplementary lights 18 are symmetrically arranged around the industrial camera 13. The supplementary lights 18 are fixedly installed on the inner wall of the cover 12, such as... Figure 3 As shown, by setting up the supplementary light 18, the exposure pressure of the industrial camera 13 can be reduced, thereby ensuring the clarity of the images captured by the industrial camera 13 during the aluminum alloy ingot inspection process.

[0032] Working principle: First, the operator uses the conveyor belt 2 to move the cooled and shaped aluminum alloy ingot to be inspected to below the industrial camera 13. Then, the drive component 9 allows the operator to adjust the position of the industrial camera 13 relative to the aluminum alloy ingot according to the actual situation. This allows the industrial camera 13 to be aligned with the inspection position on the surface of the aluminum alloy ingot for shooting. The lifting component 6 allows the operator to adjust the distance between the industrial camera 13 and the aluminum alloy ingot according to the actual situation. At the same time, by replacing manual labor, the shooting distance can be more accurately controlled, which is conducive to improving the image clarity. After the industrial camera 13 takes pictures of the outer surface of the aluminum alloy ingot, the industrial computer 20 can compare and analyze the captured images. When maintenance and repair of the industrial camera 13 are required, the locking component 16 can be released from the industrial camera 13 by adjusting the component 17. Compared with the common method of installing the industrial camera 13 using bolts and other fasteners, this simplifies the disassembly and assembly process of the industrial camera 13, reduces the difficulty of disassembly and assembly, and facilitates the later maintenance and repair work of the industrial camera 13.

[0033] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any indirect modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A casting inspection device for deep well casting, characterized in that, include: A base (1) is provided with a vertical pole (3) installed on the top of the base (1). A U-shaped frame (4) is provided on one side of the pole (3). A strip plate (5) is fixedly connected to one end of the U-shaped frame (4). A limit frame (7) is fixedly connected to the top of the strip plate (5). A first thread block (8) is provided inside the limit frame (7). A cylinder (10) is fixedly connected to the bottom of the first thread block (8). The lifting assembly (6) is located inside the upright (3). The bottom end of the cylinder (10) is provided with a boss (11). A cover (12) is fixedly connected to the outside of the boss (11). An industrial camera (13) is located below the cover (12). The U-shaped frame (4) is provided with a drive assembly (9) that allows the industrial camera (13) to slide horizontally. Multiple guide grooves (14) are symmetrically arranged inside the baffle (12). The guide grooves (14) are provided with a second wire mother block (15). The bottom of the second wire mother block (15) is provided with a locking component (16) for improving the disassembly and assembly speed of the industrial camera (13). The cylinder (10) is provided with an adjustment component (17) that can adjust the position of the second wire mother block (15).

2. The casting inspection device for deep well casting according to claim 1, characterized in that: The industrial camera (13) is provided with a conveyor belt (2) below it. The conveyor belt (2) is fixedly installed on the top of the base (1). A platform (19) is fixedly installed on one side of the conveyor belt (2). An industrial computer (20) is provided on the top of the platform (19).

3. The casting inspection device for deep well casting according to claim 1, characterized in that: The lifting assembly (6) includes a limiting groove (61) set inside the upright (3). The limiting groove (61) is provided with a sliding column (62). The sliding column (62) is connected to both ends of the inner wall of the limiting groove (61). A moving block (63) is slidably connected to the outside of the sliding column (62). One side of the moving block (63) is connected to the U-shaped frame (4). Support seats (64) are vertically installed at the top and bottom of the limiting groove (61). A lifting cylinder (65) is fixedly installed at the bottom of the support seat (64) located below. The top of the lifting cylinder (65) passes through the support seat (64) and is connected to the moving block (63).

4. The casting inspection device for deep well casting according to claim 1, characterized in that: The drive assembly (9) includes a first motor (91) fixed to one side of the inner wall of the U-shaped frame (4). The inside of the limiting frame (7) is provided with a first ball screw (92). One end of the first ball screw (92) is rotatably connected to the inner wall of the limiting frame (7). The other end of the first ball screw (92) passes through the U-shaped frame (4) and is connected to the output end of the first motor (91). The first nut block (8) is spirally connected to the first ball screw (92) through the nut. The first slider (93) is fixedly connected to both sides of the first nut block (8). The inner wall of the limiting frame (7) is provided with a first groove (94) corresponding to the first slider (93). The first slider (93) is located inside the first groove (94).

5. The casting inspection device for deep well casting according to claim 1, characterized in that: The locking assembly (16) includes a locking block (162) fixed to the bottom of the second wire mother block (15). The top of the industrial camera (13) is fixedly connected to a positioning seat (161). The outer side of the positioning seat (161) is provided with a slot (163) corresponding to the locking block (162). The locking block (162) is located inside the slot (163). The bottom of the boss (11) is fixedly connected to a docking block (164). The top of the positioning seat (161) is provided with a docking groove (165) corresponding to the docking block (164). The docking block (164) is located inside the docking groove (165).

6. The casting inspection device for deep well casting according to claim 1, characterized in that: The adjusting assembly (17) includes a second ball screw (171) disposed inside the guide groove (14). One end of the second ball screw (171) is rotatably connected to the inner wall of the guide groove (14), and the other end of the second ball screw (171) extends through the interior of the boss (11) and is fixedly connected to a driven bevel gear (172). A connecting column (174) is coaxially disposed inside the cylinder (10). The connecting column (174) is connected to the first screw nut (8) and the boss (11) respectively. An annular seat (175) is coaxially disposed on the outer side of the connecting column (174). A second slider (177) is fixedly connected to the inner wall of the annular seat (175). A second groove corresponding to the second slider (177) is opened on the outer side of the connecting column (174). 178), the second slider (177) is located inside the second slide groove (178), the bottom of the annular seat (175) is fixedly connected to the driving bevel gear (173), the top of the driven bevel gear (172) meshes with the driving bevel gear (173), the top of the annular seat (175) extends through to the outside of the cylinder (10) and is fixedly connected to the rotating sleeve (176), the second nut block (15) is spirally connected to the second ball screw (171) through the nut, the second nut block (15) is fixedly connected to both sides of the second nut block (15), the inner wall of the guide groove (14) is provided with a third slide groove (1710) corresponding to the third slider (179), and the third slider (179) is located inside the third slide groove (1710).

7. The casting inspection device for deep well casting according to claim 1, characterized in that: The industrial camera (13) is symmetrically provided with multiple fill lights (18) on its periphery, and the fill lights (18) are fixedly installed on the inner wall of the cover (12).

Images