Phospholipid oil fast dissolving device

By designing components such as the support plate, mixing tank, and servo motor, the problems of slow oil-water mixing and insufficient temperature control in existing phospholipid oil rapid dissolution devices have been solved, achieving rapid mixing and temperature control, and improving dissolution efficiency and product quality.

CN224371198UActive Publication Date: 2026-06-19SHENYANG JUNMAO TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENYANG JUNMAO TECHNOLOGY CO LTD
Filing Date
2025-07-16
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Existing phospholipid oil quick-dissolving devices are difficult to make oil and water miscible. The oil is dispersed in large droplets, resulting in a small contact area, slow dissolution, low efficiency, and the inability to control temperature, which affects the dissolution effect and product quality.

Method used

It employs components such as a support plate, mixing tank, servo motor, heating tube, temperature sensor and PLC logic controller, and achieves rapid mixing of oil and water through the design of multiple shearing and stirring rods, while also controlling the temperature.

Benefits of technology

It enables rapid mixing of oil and water, improves dissolution efficiency, meets the temperature requirements of different additives, and enhances product quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224371198U_ABST
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Abstract

This utility model relates to the field of rapid dissolving devices and discloses a rapid dissolving device for phospholipid oil. It solves the problems of existing rapid dissolving devices that fail to achieve oil-water miscibility, resulting in large oil droplets, small contact area, slow dissolution, low efficiency, and inability to control temperature. The device includes a support plate, a mixing tank fixedly mounted on the top of the support plate, four support legs fixedly mounted at equal intervals in a ring at the bottom of the support plate, a discharge valve fixedly mounted in the middle of the bottom of the support plate, a PLC logic controller fixedly mounted on the front of the top of the mixing tank, a protective box fixedly mounted in the middle of the top of the mixing tank, a feed valve fixedly mounted on the rear side of the top of the mixing tank, and a servo motor fixedly mounted on one side of the protective box. This rapid dissolving device for phospholipid oil can quickly and effectively dissolve oil and water, has high preparation efficiency, and can control temperature to meet the temperature requirements of different additives, thus improving the dissolution effect.
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Description

Technical Field

[0001] This utility model belongs to the technical field of quick-dissolving devices, specifically a quick-dissolving device for phospholipid oil. Background Technology

[0002] The phospholipid oil rapid dissolving device is a specialized piece of equipment developed to accelerate the dissolution process of phospholipid oil. Through a specific process design and operating mechanism, it can uniformly disperse and fully dissolve phospholipid oil in a solvent within a short time. In the food industry, it can be used to produce fortified foods and functional beverages, improving the uniformity of phospholipid addition and product stability. In the cosmetics field, it can help prepare phospholipid-containing serums and lotions, enhancing the skin's absorption of active ingredients. In the pharmaceutical industry, it can be used to prepare drug carriers such as phospholipid nanoparticles, improving drug targeting and bioavailability. In feed processing, it can also better integrate phospholipid oil with other raw materials, improving feed quality and animal absorption.

[0003] Existing phospholipid oil quick-dissolving devices are difficult to make oil and water miscible. The oil is dispersed in large droplets with a small contact area, resulting in slow dissolution and low efficiency. Furthermore, they cannot control the temperature, which cannot meet the temperature requirements of different additives, affecting the dissolution effect and potentially causing the phospholipid oil to deteriorate, reducing product quality and production efficiency. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, this utility model provides a phospholipid oil quick-dissolving device, which effectively solves the problems of existing phospholipid oil quick-dissolving devices, such as difficulty in making oil and water miscible, oil dispersion in large droplets, small contact area, slow dissolution, low efficiency, and inability to control temperature.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a phospholipid oil quick-dissolving device, comprising a support plate, a mixing tank fixedly installed on the top of the support plate, four support legs fixedly installed at equal intervals in a ring at the bottom of the support plate, a discharge valve fixedly installed in the middle of the bottom of the support plate, a PLC logic controller fixedly installed at the front of the top of the mixing tank, a protective box fixedly installed in the middle of the top of the mixing tank, a feed valve fixedly installed on the rear side of the top of the mixing tank, a servo motor fixedly installed on one side of the protective box, a suction cylinder fixedly installed in the middle of the bottom of the mixing tank, several shearing holes opened on the top and upper surface of the suction cylinder, openings opened on both sides of the bottom of the suction cylinder, a mixing blade provided inside the suction cylinder, several stirring rods provided inside the mixing tank, a transmission component provided at the output end of the servo motor, the transmission component being connected to the mixing blade and several stirring rods, and the servo motor outputting power to the mixing blade and several stirring rods through the transmission component when it is running.

[0006] Preferably, the inner lining of the mixing tank is fixedly equipped with several heating tubes at equal intervals in a ring, and two temperature sensors are fixedly installed at the top and bottom of the mixing tank.

[0007] Preferably, the transmission assembly includes a drive bevel gear, which is fixedly installed at the output end of the servo motor. A lower bevel gear is meshed with the lower part of the surface of the drive bevel gear. A rotating tube is fixedly installed in the middle of the lower bevel gear. A sealed bearing is rotatably installed on the surface of the rotating tube, and the surface of the sealed bearing is fixedly connected to the middle of the top of the mixing tank. Three transmission rods are fixedly installed at the lower end of the surface of the rotating tube, and the surfaces of the three transmission rods are fixedly connected to several stirring rods.

[0008] Preferably, an upper bevel gear is meshed with the upper part of the surface of the active bevel gear. The top of the upper bevel gear is rotatably connected to the inner top of the protective box through a rotating seat. A shaft is fixedly installed at the bottom of the upper bevel gear. The shaft passes downward through the rotating tube and extends into the interior of the suction cylinder to be fixedly connected to the mixing blade. The middle part of the shaft surface is rotatably connected to the middle part of the top of the suction cylinder through a bushing.

[0009] Compared with the prior art, the beneficial effects of this utility model are as follows: During use, the operator puts the material into the mixing tank through the feed valve and starts the heating tube to heat the material. The temperature sensor monitors the heating temperature in real time and transmits the temperature data to the PLC logic controller. The PLC logic controller automatically adjusts the heating temperature of the heating tube to achieve good temperature control and ensure the preparation quality. At the same time, the servo motor is started to drive the active bevel gear to rotate. When the active bevel gear rotates, it drives the rotating tube to rotate inside the sealed bearing through the lower bevel gear. When the rotating tube rotates, it drives several stirring rods through three transmission rods to mix and stir.

[0010] While the active bevel gear rotates, it also drives the upper bevel gear to rotate along the rotating seat. The rotation of the upper bevel gear drives the shaft to rotate inside the bushing. The shaft rotation, in turn, drives the mixing blades to rotate inside the suction cylinder. The mixing blades shear and mix the material, simultaneously drawing the material into the upper part of the suction cylinder and discharging it through several shearing holes. These shearing holes further shear the material, and the discharged material continues to be mixed by several stirring rods. Through multiple reciprocating shearing and stirring processes and ensuring thorough oil-water mixing, this phospholipid oil rapid dissolving device can quickly and effectively dissolve oil and water. It boasts high preparation efficiency and temperature control to meet the temperature requirements of different additives, thus improving the dissolution effect. Attached Figure Description

[0011] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0012] In the attached diagram:

[0013] Figure 1 This is a schematic diagram of the structure of the phospholipid oil rapid dissolving device of this utility model. Figure 1 ;

[0014] Figure 2 This is a schematic diagram of the structure of the phospholipid oil rapid dissolving device of this utility model. Figure 2 ;

[0015] Figure 3 This is a schematic diagram of the internal structure of the phospholipid oil rapid dissolving device of this utility model;

[0016] Figure 4 This is a schematic diagram of the internal structure of the sealed bearing and rotating tube of this utility model;

[0017] In the diagram: 1. Support plate; 2. Support leg; 3. Mixing tank; 4. PLC logic controller; 5. Protective box; 6. Servo motor; 7. Feed valve; 8. Heating tube; 9. Suction cylinder; 10. Opening; 11. Shearing hole; 12. Discharge valve; 13. Temperature sensor; 14. Stirring rod; 15. Drive bevel gear; 16. Upper bevel gear; 17. Rotating seat; 18. Lower bevel gear; 19. Rotating tube; 20. Sealed bearing; 21. Transmission rod; 22. Shaft; 23. Bushing; 24. Mixing blade. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0019] Depend on Figures 1 to 4The present invention includes a support plate 1, a mixing tank 3 fixedly mounted on the top of the support plate 1, four support legs 2 fixedly mounted at equal intervals in a ring at the bottom of the support plate 1, a discharge valve 12 fixedly mounted in the middle of the bottom of the support plate 1, a PLC logic controller 4 fixedly mounted on the front of the top of the mixing tank 3, a protective box 5 fixedly mounted in the middle of the top of the mixing tank 3, a feed valve 7 fixedly mounted on the rear side of the top of the mixing tank 3, a servo motor 6 fixedly mounted on one side of the protective box 5, a suction cylinder 9 fixedly mounted in the middle of the bottom inside the mixing tank 3, several shearing holes 11 are opened on the top and upper surface of the suction cylinder 9, openings 10 are opened on both sides of the bottom of the suction cylinder 9, a mixing blade 24 is provided inside the suction cylinder 9, several stirring rods 14 are provided inside the mixing tank 3, a transmission component is provided at the output end of the servo motor 6, the transmission component is connected to the mixing blade 24 and several stirring rods 14, and when the servo motor 6 is running, the power is output to the mixing blade 24 and several stirring rods 14 through the transmission component;

[0020] Several heating tubes 8 are fixedly installed in a ring at equal intervals on the inner lining of the mixing tank 3. Two temperature sensors 13 are fixedly installed at the top and bottom of the mixing tank 3.

[0021] During use, the operator feeds the material into the mixing tank 3 through the feed valve 7, and at the same time starts the heating tube 8 to heat the material. The temperature sensor 13 monitors the heating temperature in real time and transmits the temperature data to the PLC logic controller 4. The PLC logic controller 4 automatically adjusts the heating temperature of the heating tube 8 to achieve good temperature control and ensure the preparation quality. At the same time, the servo motor 6 is started to drive the transmission component to operate. When the transmission component operates, it drives several stirring rods 14 to mix and stir.

[0022] Simultaneously, the transmission assembly drives the mixing blades 24 to rotate inside the suction cylinder 9. The mixing blades 24 can shear and mix the material. At the same time, the mixing blades 24 can draw the material into the upper part of the suction cylinder 9 and discharge the material through several shear holes 11. The material can be further sheared through the shear holes 11. The material discharged through the shear holes 11 continues to be mixed and stirred through several stirring rods 14. Through multiple reciprocating shearing and stirring and ensuring thorough mixing of oil and water, this phospholipid oil quick-dissolving device can quickly and effectively dissolve oil and water. It has high preparation efficiency and can control the temperature to meet the temperature requirements of different additives and improve the dissolution effect.

[0023] The transmission assembly includes a drive bevel gear 15, which is fixedly mounted on the output end of the servo motor 6. A lower bevel gear 18 is meshed with the lower part of the surface of the drive bevel gear 15. A rotating tube 19 is fixedly mounted in the middle of the lower bevel gear 18. A sealed bearing 20 is rotatably mounted on the surface of the rotating tube 19, and the surface of the sealed bearing 20 is fixedly connected to the middle of the top of the mixing tank 3. Three transmission rods 21 are fixedly mounted at the lower end of the surface of the rotating tube 19, and the surfaces of the three transmission rods 21 are fixedly connected to several stirring rods 14.

[0024] When the servo motor 6 is running, it drives the active bevel gear 15 to rotate. When the active bevel gear 15 rotates, it drives the rotating tube 19 to rotate inside the sealed bearing 20 through the lower bevel gear 18. When the rotating tube 19 rotates, it drives several stirring rods 14 to mix and stir through three transmission rods 21.

[0025] The upper part of the surface of the active bevel gear 15 is meshed with an upper bevel gear 16. The top of the upper bevel gear 16 is rotatably connected to the inner top of the protective box 5 through a rotating seat 17. The bottom of the upper bevel gear 16 is fixedly installed with a shaft 22. The shaft 22 passes downward through the rotating tube 19 and extends into the interior of the suction cylinder 9 and is fixedly connected to the mixing blade 24. The middle part of the surface of the shaft 22 is rotatably connected to the middle part of the top of the suction cylinder 9 through a bushing 23.

[0026] While the active bevel gear 15 rotates, it also drives the upper bevel gear 16 to rotate along the rotating seat 17. When the upper bevel gear 16 rotates, it drives the shaft 22 to rotate inside the bushing 23. When the shaft 22 rotates, it drives the mixing blade 24 to rotate inside the suction cylinder 9. The mixing blade 24 can shear and mix the material. At the same time, the mixing blade 24 can suck the material into the upper part of the suction cylinder 9 and discharge the material through several shearing holes 11. The material can be further sheared through several shearing holes 11.

Claims

1. A device for rapid dissolution of phospholipid oils comprising a support disc (1), characterised in that: A mixing tank (3) is fixedly installed on the top of the support plate (1). Four support legs (2) are fixedly installed at equal intervals in a ring at the bottom of the support plate (1). A discharge valve (12) is fixedly installed in the middle of the bottom of the support plate (1). A PLC logic controller (4) is fixedly installed at the front of the top of the mixing tank (3). A protective box (5) is fixedly installed in the middle of the top of the mixing tank (3). A feed valve (7) is fixedly installed on the rear side of the top of the mixing tank (3). A servo motor (6) is fixedly installed on one side of the protective box (5). A servo motor (6) is fixedly installed in the middle of the bottom inside the mixing tank (3). A suction cylinder (9) is installed. Several shearing holes (11) are opened on the top and upper surface of the suction cylinder (9). Openings (10) are opened on both sides of the bottom of the suction cylinder (9). A mixing blade (24) is provided inside the suction cylinder (9). Several stirring rods (14) are provided inside the mixing tank (3). A transmission component is provided at the output end of the servo motor (6). The transmission component is connected to the mixing blade (24) and several stirring rods (14). When the servo motor (6) is running, it outputs power to the mixing blade (24) and several stirring rods (14) through the transmission component.

2. A device for rapid dissolution of phospholipid oil according to claim 1, characterized in that: The inner lining of the mixing tank (3) is fixedly equipped with several heating tubes (8) at equal intervals in a ring. Two temperature sensors (13) are fixedly installed at the top and bottom of the mixing tank (3).

3. The device of claim 1, wherein: The transmission assembly includes an active bevel gear (15), which is fixedly installed at the output end of the servo motor (6). A lower bevel gear (18) is meshed with the lower part of the surface of the active bevel gear (15). A rotating tube (19) is fixedly installed in the middle of the lower bevel gear (18). A sealed bearing (20) is rotatably installed on the surface of the rotating tube (19), and the surface of the sealed bearing (20) is fixedly connected to the middle of the top of the mixing tank (3). Three transmission rods (21) are fixedly installed at the lower end of the surface of the rotating tube (19), and the surfaces of the three transmission rods (21) are fixedly connected to several stirring rods (14).

4. The phospholipid oil rapid dissolving device according to claim 3, characterized in that: The upper part of the surface of the active bevel gear (15) is meshed with an upper bevel gear (16). The top of the upper bevel gear (16) is rotatably connected to the inner top of the protective box (5) through a rotating seat (17). The bottom of the upper bevel gear (16) is fixedly installed with a shaft (22). The shaft (22) passes downward through the rotating tube (19) and extends into the interior of the suction cylinder (9) and is fixedly connected to the mixing blade (24). The middle part of the surface of the shaft (22) is rotatably connected to the middle part of the top of the suction cylinder (9) through a bushing (23).