A magnetic separation device for mining

By designing sorting boxes and primary sorting components, and combining multiple sorting processes with conveyor belt magnets and magnetic separation plates, the problem of incomplete separation of iron ore from other stones in ore mining was solved, achieving higher iron ore recovery rate and sorting quality.

CN224371653UActive Publication Date: 2026-06-19WAFANGDIAN SHUOYUAN MINING CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WAFANGDIAN SHUOYUAN MINING CO LTD
Filing Date
2025-05-09
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Existing ore mining equipment does not achieve good separation of iron ore from other stones during a single magnetic separation, resulting in a reduced iron ore recovery rate.

Method used

A magnetic separation device for ore mining was designed, including a separation box, a primary separation component, and a secondary separation component. The feeding component prevents clogging, and the modular magnets on the conveyor belt are used for initial separation. The ore is then initially separated by magnetic separation plates. The rotation of the magnetic separation plates is controlled by a vibrator and a forward and reverse motor to achieve secondary separation, thereby improving the separation quality.

Benefits of technology

It effectively avoids ore blockage, improves magnetic separation effect, enhances magnetic separation effect, improves the separation quality of magnetic separation device, and ensures separation effect.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224371653U_ABST
    Figure CN224371653U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of ore exploitation, especially a kind of ore exploitation magnetic separation device, it improves magnetic separation effect, guarantees sorting quality;Including sorting box, multiple shock-absorbing bottom plate, feeding assembly, primary selection component, reselection component and limiting part, multiple shock-absorbing bottom plate are installed in the four corners of sorting box bottom, feeding port is set up in the left side of sorting box top, feeding assembly is installed at feeding port, primary selection component is installed in the inside upside of sorting box, reselection component is installed in the inside downside of sorting box, limiting part that cooperates with reselection component is installed in the front end of sorting box.
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Description

Technical Field

[0001] This utility model relates to the technical field of ore mining, and in particular to a magnetic separation device for ore mining. Background Technology

[0002] Magnetic separation of ores is a method that utilizes the magnetic differences between minerals to separate them in a non-uniform magnetic field. Before processing, the mined ore needs to undergo magnetic separation. Existing technology publication number CN218854419U proposes an iron ore magnetic separation device. Powered by a first and second motor, it utilizes double-layer grinding rollers in the feeding hopper, the magnetic drum's adsorption of iron ore powder within the separator, and the blowing force of a fan. This achieves a small footprint and easy separation of iron ore powder from other stone powders entering the separator. Scrapers remove the powder, and baffles and the discharge hopper prevent other stone powders from entering the loading frame, thus improving iron ore recovery. However, because it separates through a single magnetic separation, the iron ore travels a relatively short distance relative to the magnetic drum on the conveyor belt. This may cause other stone powders to not separate from the iron ore in time and be carried to the scraper, resulting in insufficient final magnetic separation efficiency. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides an ore mining magnetic separation device that improves the magnetic separation effect and ensures the separation quality.

[0004] This utility model discloses a magnetic separation device for ore mining, comprising a separation box, multiple shock-absorbing base plates, a feeding assembly, a primary separation assembly, a secondary separation assembly, and a limiting component. Multiple shock-absorbing base plates are installed at the four corners of the bottom of the separation box. A feeding inlet is located on the left side of the top of the separation box, and the feeding assembly is installed at the feeding inlet. The primary separation assembly is installed on the upper side of the interior of the separation box, and the secondary separation assembly is installed on the lower side of the interior of the separation box. A limiting component that cooperates with the secondary separation assembly is installed at the front end of the separation box. Ore is fed into the separation box through the feeding assembly to avoid clogging. The ore falls onto the primary separation assembly for preliminary separation. The separated ore falls onto the secondary separation assembly for further magnetic separation, improving the magnetic separation effect and ensuring the separation quality.

[0005] Preferably, the feeding assembly includes a feeding hopper, multiple telescopic cylinders, a pusher plate, and multiple crushing rods. The feeding hopper is installed inside the feed inlet at the top of the sorting box. The multiple telescopic cylinders are evenly installed at the top of the sorting box. The telescopic end of the telescopic cylinder is equipped with a pusher plate, and the left end of the pusher plate is equipped with multiple crushing rods. The crushing rods extend through the side wall of the feeding hopper and into its interior. When ore is fed into the feeding hopper, it is fed into the sorting box. Activating the telescopic cylinder pushes the crushing rods to the left through the pusher plate, which can crush the ore when blockage occurs in the feeding hopper, thus preventing blockage.

[0006] Preferably, the preliminary sorting component includes two rotating rods, a conveyor belt, modular magnets, a drive motor, a receiving plate, a first discharge chute, and a rejection component. The two rotating rods are rotatably installed inside the upper side of the sorting box, and a conveyor belt is installed between the two rotating rods. Modular magnets are installed on the conveyor belt. The input end of the left rotating rod is connected to the output end of the drive motor. A discharge port is opened on the upper side of the right side wall of the sorting box, and the first discharge chute is installed at the discharge port. A receiving plate is installed on the inner wall of the discharge port. When the drive motor is started, it drives the rotating rods to rotate, causing the conveyor belt to rotate. The ore entering the sorting box falls onto the surface of the conveyor belt. At this time, the ore is attracted by the modular magnets on the conveyor belt. The ore that is not attracted falls to the top of the receiving plate and is discharged from the sorting box through the discharge port and the first discharge chute, thus performing preliminary sorting of the ore.

[0007] Preferably, the rejection component includes a mounting groove, multiple springs, and a scraper. The mounting groove is installed on the left inner wall of the sorting box below the conveyor belt. Multiple springs are installed inside the mounting groove. The scraper is slidably installed inside the mounting groove, with the bottom of the scraper connected to the top of the springs and the top of the scraper in contact with the outer surface of the conveyor belt. The conveyor belt drives the magnetically attracted ore to move. The scraper can push the ore attracted on the conveyor belt off. The springs can extend and retract the scraper within the mounting groove for vertical adjustment, making it convenient to use.

[0008] Preferably, the re-selection components include a reducer, a magnetic separation plate, a vibrator, a fine discharge chute, a second discharge chute, a forward and reverse motor, and a controller. The magnetic separation plate is mounted on the lower front and rear ends of the sorting box via a rotating shaft. The output end of the reducer is connected to the input end of the rear rotating shaft, and the input end of the reducer is connected to the output end of the forward and reverse motor. A vibrator is installed inside the magnetic separation plate. Discharge ports are opened on the lower part of the left and right side walls of the sorting box. The fine discharge chute is installed at the left discharge port, and the second discharge chute is installed at the right discharge port. The controller is installed at the lower end of the rear side wall of the sorting box. The ore falling downward by gravity lands on the top of the magnetic separation plate. The vibrator is activated to evenly distribute the ore on the surface. Then, the magnetic separation plate performs work to separate ores with different magnetic properties. The forward and reverse motor is activated to drive the magnetic separation plate to rotate through the reducer. The weakly magnetic ore is tilted to the right and discharged through the second discharge chute. Then, the plate rotates in the opposite direction. At the same time, the magnetic separation plate is de-energized, and the strongly magnetic ore is tilted to the left and discharged through the fine discharge chute. The controller is activated to facilitate the control of the equipment.

[0009] Preferably, the limiting component includes a mounting box, two telescopic cylinders, a limiting plate, and two limiting slips. The mounting box is installed at the front end of the sorting box, and telescopic cylinders are installed at both the upper and lower ends of the mounting box. The limiting plate is installed at the outer end of the front rotating shaft, and the telescopic ends of the telescopic cylinders are equipped with limiting slips. When the magnetic separator rotates to adjust the tilt angle, the telescopic cylinders are activated to push the limiting slips to contact the limiting plate, thereby limiting the magnetic separator and ensuring stability.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: the ore is added into the sorting box through the feeding component, which can avoid clogging. The ore falls onto the primary sorting component for preliminary sorting. The sorted ore falls onto the secondary sorting component for secondary magnetic separation, which improves the magnetic separation effect and ensures the sorting quality. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model;

[0012] Figure 2 This is a schematic diagram of the isometric structure of this utility model;

[0013] Figure 3 This is a three-dimensional structural diagram of the rear of this utility model;

[0014] Figure 4 This is a partial cross-sectional structural schematic diagram of the present invention;

[0015] Figure 5 This is a front cross-sectional structural diagram of the present invention;

[0016] The attached diagram shows the following components: 1. Sorting box; 2. Shock-absorbing base plate; 3. Feed hopper; 4. Telescopic cylinder; 5. Push plate; 6. Crushing rod; 7. Rotating rod; 8. Conveyor belt; 9. Modular magnet; 10. Drive motor; 11. Receiving plate; 12. First discharge chute; 13. Mounting slot; 14. Spring; 15. Scraper; 16. Reducer; 17. Magnetic separator plate; 18. Vibrator; 19. Fine discharge chute; 20. Second discharge chute; 21. Mounting box; 22. Telescopic cylinder; 23. Limiting plate; 24. Limiting slip; 25. Forward and reverse motor; 26. Controller. Detailed Implementation

[0017] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0018] like Figures 1 to 5As shown, multiple shock-absorbing base plates 2 are installed at the four corners of the bottom of the sorting box 1. The feed hopper 3 is installed inside the feed inlet at the top of the sorting box 1. Multiple telescopic cylinders 4 are evenly installed at the top of the sorting box 1. Push plates 5 are installed at the telescopic ends of the telescopic cylinders 4. Multiple crushing rods 6 are installed at the left end of the push plates 5. The crushing rods 6 extend through the side wall of the feed hopper 3 and into its interior. Two rotating rods 7 are rotatably installed inside the upper side of the sorting box 1. A conveyor belt 8 is installed between the two rotating rods 7. Modular magnets 9 are installed on the conveyor belt 8. The input end of the left rotating rod 7 is connected to the output end of the drive motor 10. A discharge port is opened on the upper side of the right side wall of the sorting box 1. The first discharge chute 12 is installed at the discharge port. A receiving plate 11 is installed on the inner wall of the discharge port. An installation groove 13 is installed on the left inner wall of the sorting box 1 below the conveyor belt 8. Multiple springs 14 are installed in the installation groove 13. The scraper 15 slides. Installed inside the mounting slot 13, the bottom of the scraper 15 is connected to the top of the spring 14, and the top of the scraper 15 is in contact with the outer surface of the conveyor belt 8. The magnetic separation plate 17 is installed at the front and rear ends of the lower part of the sorting box 1 via a rotating shaft. The output end of the reducer 16 is connected to the input end of the rear rotating shaft, and the input end of the reducer 16 is connected to the output end of the forward and reverse motor 25. A vibrator 18 is installed inside the magnetic separation plate 17. The lower part of the left and right side walls of the sorting box 1 has a discharge port. The selected discharge chute 19 is installed at the left discharge port, and the second discharge chute 20 is installed at the right discharge port. The controller 26 is installed at the lower end of the rear side wall of the sorting box 1. The mounting box 21 is installed at the front end of the sorting box 1. The upper and lower ends of the mounting box 21 are equipped with telescopic cylinders 22. The limit plate 23 is installed at the outer end of the front rotating shaft. The telescopic end of the telescopic cylinder 22 is equipped with a limit slip 24.

[0019] Ore is fed into the feed hopper 3 and then into the sorting box 1. The telescopic cylinder 4 is activated, pushing the crushing rod 6 to the left via the push plate 5. This crushes the ore in case of blockage in the feed hopper 3, preventing further blockage. The drive motor 10 is activated, rotating the rotating rod 7 and causing the conveyor belt 8 to rotate. The ore entering the sorting box 1 falls onto the surface of the conveyor belt 8. At this time, the ore is attracted to the iron ore by the modular magnet 9 on the conveyor belt 8. The ore that is not attracted falls to the top of the receiving plate 11 and is discharged from the sorting box 1 through the discharge port and the first discharge chute 12, thus performing preliminary sorting of the ore. The conveyor belt 8 moves the magnetically attracted ore, and the scraper 15 pushes the ore attracted on the conveyor belt 8 off. The spring 14 allows the scraper 15 to move... The mounting slot 13 is telescopic and adjustable up and down for easy use. The ore falling by gravity lands on the top of the magnetic separation plate 17. The vibrator 18 is activated to evenly distribute the ore on the surface. Then, the magnetic separation plate 17 works to separate ores with different magnetic properties. The forward and reverse motors 25 are activated to drive the magnetic separation plate 17 to rotate through the reducer 16. The weaker magnetic ore is tilted to the right and discharged through the second discharge chute 20. Then, it rotates in the opposite direction. At the same time, the magnetic separation plate 17 is de-energized, and the stronger magnetic ore is tilted to the left and discharged through the fine-selection discharge chute 19. The controller 26 is activated to control the equipment. When the magnetic separation plate 17 rotates to adjust the tilt angle, the telescopic cylinder 22 is activated to push the limit slip 24 to contact the limit plate 23, limiting the magnetic separation plate 17 and ensuring stability.

[0020] like Figures 1 to 5 As shown, this utility model discloses a magnetic separation device for ore mining. During operation, ore is fed into the feed hopper 3 and then into the sorting box 1. The telescopic cylinder 4, via the push plate 5, pushes the crushing rod 6 to the left, crushing the ore in case of blockage in the feed hopper 3 and preventing further blockage. The drive motor 10 is activated, driving the rotating rod 7 to rotate, causing the conveyor belt 8 to rotate. The ore entering the sorting box 1 falls onto the surface of the conveyor belt 8. At this time, the ore is attracted by the modular magnets 9 on the conveyor belt 8. The ore that is not attracted falls to the top of the receiving plate 11 and exits through the discharge port and the first discharge port. The trough 12 discharges from the sorting box 1. The conveyor belt 8 moves the magnetically attracted ore. The scraper 15 pushes the ore adsorbed on the conveyor belt 8 down. The ore falling downwards by gravity lands on the top of the magnetic separation plate 17. The vibrator 18 is activated to make the ore on the surface evenly distributed. Then the magnetic separation plate 17 works to distinguish ores with different magnetic properties. The forward and reverse motors 25 are activated to drive the magnetic separation plate 17 to rotate through the reducer 16. The weakly magnetic ore is tilted to the right and discharged through the second discharge trough 20. Then it rotates in the opposite direction. At the same time, the magnetic separation plate 17 is de-energized. The strongly magnetic ore is tilted to the left and discharged through the finely selected discharge trough 19.

[0021] The modular magnet 9, drive motor 10, reducer 16, magnetic separation plate 17, vibrator 18, forward and reverse motor 25, and controller 26 of the ore mining magnetic separation device of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0022] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A magnetic separation device for mining of ore, characterized in that It includes a sorting box (1), multiple shock-absorbing base plates (2), a feeding assembly, a primary selection assembly, a secondary selection assembly, and a limiting component. Multiple shock-absorbing base plates (2) are installed at the four corners of the bottom of the sorting box (1). A feeding port is opened on the left side of the top of the sorting box (1). The feeding assembly is installed at the feeding port. A primary selection assembly is installed on the upper side inside the sorting box (1). A secondary selection assembly is installed on the lower side inside the sorting box (1). A limiting component that cooperates with the secondary selection assembly is installed at the front end of the sorting box (1).

2. A magnetic separation device for mining of ore according to claim 1, characterized in that The feeding assembly includes a feeding hopper (3), multiple telescopic cylinders (4), a push plate (5) and multiple crushing rods (6). The feeding hopper (3) is installed in the top feed inlet of the sorting box (1). Multiple telescopic cylinders (4) are evenly installed at the top of the sorting box (1). The telescopic end of the telescopic cylinder (4) is equipped with a push plate (5). Multiple crushing rods (6) are installed on the left end of the push plate (5). The crushing rods (6) extend through the side wall of the feeding hopper (3) and into its interior.

3. A magnetic separation device for mining as claimed in claim 1, wherein, The initial selection component includes two rotating rods (7), a conveyor belt (8), a modular magnet (9), a drive motor (10), a receiving plate (11), a first discharge chute (12), and a rejection component. The two rotating rods (7) are rotatably installed on the upper side inside the sorting box (1). A conveyor belt (8) is installed between the two rotating rods (7). A modular magnet (9) is installed on the conveyor belt (8). The input end of the left rotating rod (7) is connected to the output end of the drive motor (10). A discharge port is opened on the upper side of the right side wall of the sorting box (1). The first discharge chute (12) is installed at the discharge port. A receiving plate (11) is installed on the inner wall of the discharge port.

4. A magnetic separation device for mining as claimed in claim 3, wherein, The rejection component includes a mounting slot (13), multiple springs (14) and a scraper (15). The mounting slot (13) is installed on the left inner wall of the sorting box (1) below the conveyor belt (8). Multiple springs (14) are installed in the mounting slot (13). The scraper (15) is slidably installed inside the mounting slot (13). The bottom of the scraper (15) is connected to the top of the springs (14), and the top of the scraper (15) is in contact with the outer surface of the conveyor belt (8).

5. A magnetic separation device for mining as claimed in claim 1, wherein, The reselection components include a reducer (16), a magnetic separator (17), a vibrator (18), a fine discharge chute (19), a second discharge chute (20), a forward and reverse motor (25), and a controller (26). The magnetic separator (17) is mounted on the front and rear ends of the lower part of the sorting box (1) via a rotating shaft. The output end of the reducer (16) is connected to the input end of the rear rotating shaft, and the input end of the reducer (16) is connected to the output end of the forward and reverse motor (25). The vibrator (18) is installed inside the magnetic separator (17). The lower part of the left and right side walls of the sorting box (1) is provided with discharge ports. The fine discharge chute (19) is installed at the left discharge port, the second discharge chute (20) is installed at the right discharge port, and the controller (26) is installed at the lower end of the rear side wall of the sorting box (1).

6. A magnetic separation device for mining as claimed in claim 5, wherein, The limiting components include a mounting box (21), two telescopic cylinders (22), a limiting plate (23), and two limiting slips (24). The mounting box (21) is installed at the front end of the sorting box (1). Telescopic cylinders (22) are installed at the upper and lower ends of the mounting box (21). The limiting plate (23) is installed at the outer end of the front rotating shaft. The telescopic end of the telescopic cylinder (22) is equipped with limiting slips (24).