A pressing device for producing a metal core rubber valve seat
By introducing a feeding plate, an insert rod, a bonding block, and a spring structure into the pressing equipment, the feeding process was optimized, the impact problem during valve seat feeding was solved, and a smaller impact force and a more efficient feeding operation were achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU MEILONG RUBBER & PLASTIC PROD CO LTD
- Filing Date
- 2025-05-13
- Publication Date
- 2026-06-19
AI Technical Summary
During the feeding process of existing pressing equipment, the valve seat descends at a fast speed and impacts the ground with great force, which makes the surface of the valve seat easily damaged.
A structure including a feeding plate, an embedded rod, a bonding block, a buffer plate, and a spring was designed. The kinetic energy is converted into elastic potential energy through the compression deformation of the spring, which reduces the impact force between the valve seat and the buffer plate. The tilt angle of the feeding plate is adjusted by the limiting shaft and the arc block to optimize the feeding process.
It reduces the time and effort required for staff to handle valve seats, protects the valve seat surface, and avoids damage caused by excessive feeding speed.
Smart Images
Figure CN224372620U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal core rubber valve seat production technology, and in particular to a pressing device for producing metal core rubber valve seats. Background Technology
[0002] The pressing equipment for producing metal-core rubber valve seats is a type of mechanical equipment specifically designed for manufacturing metal-core rubber valve seats. Metal-core rubber valve seats are commonly used in valve components in hydraulic and pneumatic systems, possessing wear resistance, sealing properties, and high-pressure resistance. The production process typically involves pressing technology to ensure a tight bond between the metal core and the rubber material, forming a high-strength and durable valve seat. The mold loaded with raw materials is fed into the pressing machine, where it is pressed under pressure. This process tightly bonds the rubber material to the metal core and shapes it.
[0003] After the metal core rubber valve seat is pressed, it needs to be removed from the mold by the workers and placed on the ground. This process is time-consuming and labor-intensive. Some pressing equipment is equipped with an inclined plate to unload the valve seat. The valve seat descends at a fast speed, so the impact force with the ground is greater, and the surface of the valve seat is easily damaged. Therefore, it is particularly important to design a pressing equipment for the production of metal core rubber valve seats. Utility Model Content
[0004] The purpose of this utility model is to provide a pressing device for producing metal core rubber valve seats, so as to solve the problem mentioned in the background art that some pressing devices are equipped with inclined plates to feed valve seats, the valve seats descend at a relatively fast speed, and therefore the impact force with the ground is relatively large, and the surface of the valve seats is easily damaged.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a pressing device for producing metal core rubber valve seats, comprising a pressing seat, a pressing frame, a hydraulic system, a fixed template, and a moving template. The pressing frame is disposed on top of the pressing seat, the hydraulic system is disposed on top of the pressing frame, the top of the fixed template is connected to the output shaft of the hydraulic system, the moving template is disposed on top of the pressing seat, a storage compartment is movably installed on one side of the pressing seat, two arc-shaped blocks are fixedly installed on one side of the pressing seat, a limiting shaft is provided between the inner walls of the two arc-shaped blocks, a feeding plate is sleeved on one end of the limiting shaft, arc-shaped grooves are opened on both sides of the feeding plate, an embedded rod is provided inside the two arc-shaped grooves, a buffer plate is provided inside the feeding plate, and two anti-pressure plates are provided on one side of the buffer plate.
[0006] As a preferred embodiment of this utility model, both sides of the buffer plate are fixedly installed with bonding blocks, and the two bonding blocks are respectively movably sleeved with one end of the two embedded rods.
[0007] As a preferred embodiment of this utility model, springs are wound around the outside of both embedded rods, and one end of each spring is fixedly connected to one side of the two mating blocks.
[0008] As a preferred embodiment of this utility model, the two bonding blocks are positioned correspondingly.
[0009] As a preferred embodiment of this utility model, one side of each of the two pressure-resistant plates is fixedly connected to one side of the buffer plate, and the bottom surfaces of the two pressure-resistant plates are in contact with the surface of the feed plate.
[0010] In a preferred embodiment of this utility model, a limiting rod is rotatably installed on one side of one of the arc-shaped blocks, and the material feed plate is fixedly sleeved on one end of the limiting shaft.
[0011] As a preferred embodiment of this utility model, one end of the limiting rod is fixedly connected to one end of the limiting shaft.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This utility model incorporates a feeding plate, an embedding rod, a bonding block, a buffer plate, a pressure-resistant plate, and a spring. After pressing, the valve seat is removed from the inside of the driven template and placed on the surface of the feeding plate. The valve seat can be fed by tilting the plate, saving workers time and effort in handling the valve seat. After the valve seat applies pressure to the buffer plate, the bonding block can move at one end of the embedding rod. The spring can be compressed and deformed under force, converting kinetic energy into elastic potential energy, thus reducing the impact force between the valve seat and the surface of the buffer plate.
[0014] 2. This utility model incorporates an arc-shaped block, a limiting shaft, a limiting rod, and an arc-shaped groove. The feeding plate is mounted on one side of the pressing seat via two arc-shaped blocks. When the operator rotates the limiting rod, it drives the limiting shaft, which is fixedly connected to it, to rotate, thereby driving the feeding plate, which is fixedly fitted to it, to rotate. This allows adjustment of the feeding plate's tilt angle. After the valve seat collides with the buffer plate, as the buffer plate moves, the two anti-pressure plates can move on top of the feeding plate. The anti-pressure plates mainly support one side of the buffer plate. Attached Figure Description
[0015] Figure 1 This is a front view structural diagram of the present utility model;
[0016] Figure 2 This is a side view of the structure of this utility model;
[0017] Figure 3 This is a partial front view schematic diagram of the structure of this utility model;
[0018] Figure 4 For the present utility model Figure 3 Enlarged view of point A in the middle.
[0019] In the diagram: 1. Pressing seat; 2. Pressing frame; 3. Hydraulic system; 4. Fixed template; 5. Moving template; 6. Storage compartment; 7. Arc-shaped block; 8. Limiting shaft; 9. Limiting rod; 10. Feeding plate; 11. Arc-shaped groove; 12. Embedding rod; 13. Adhesive block; 14. Buffer plate; 15. Pressure-resistant plate; 16. Spring. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-4 This utility model provides a technical solution for a pressing device for producing metal core rubber valve seats:
[0022] Example 1:
[0023] like Figure 1-3 As shown, a pressing device for producing metal-core rubber valve seats includes a pressing base 1, a pressing frame 2, a hydraulic system 3, a fixed template 4, and a movable template 5. The pressing frame 2 is located on top of the pressing base 1, and the hydraulic system 3 is located on top of the pressing frame 2. The top of the fixed template 4 is connected to the output shaft of the hydraulic system 3. The movable template 5 is located on top of the pressing base 1. A storage compartment 6 is movably installed on one side of the pressing base 1. Two arc-shaped blocks 7 are fixedly installed on one side of the pressing base 1. A limit shaft 8 is provided between the inner walls of the two arc-shaped blocks 7, and a feeding plate 10 is sleeved on one end of the limit shaft 8. Both sides of the feeding plate 10 are provided with arc-shaped grooves 11, and each of the two arc-shaped grooves 11 is provided with an embedded rod 12. The feeding plate 10 is provided with a buffer plate 14, and two anti-pressure plates 15 are provided on one side of the buffer plate 14. The valve seat can be fed according to the tilt angle, saving the time and effort of the workers to move the valve seat. After the valve seat applies pressure to the buffer plate 14, the fitting block 13 can move at one end of the embedded rod 12. The spring 16 can be compressed and deformed after being stressed, converting kinetic energy into elastic potential energy, reducing the impact force between the valve seat and the surface of the buffer plate 14.
[0024] Example 2:
[0025] Based on Example 1, such as Figure 1 and Figure 4As shown, two bonding blocks 13 are fixedly installed on both sides of the buffer plate 14. The two bonding blocks 13 are movably sleeved on one end of the two embedded rods 12 respectively. Springs 16 are wound around the outside of the two embedded rods 12. One end of the two springs 16 is fixedly connected to one side of the two bonding blocks 13 respectively. One side of the two pressure plates 15 is fixedly connected to one side of the buffer plate 14 respectively. The bottom surface of the two pressure plates 15 is in contact with the surface of the feeding plate 10. By setting the arc block 7, the limiting shaft 8, the limiting rod 9 and the arc groove 11, the feeding plate 10 is installed on one side of the pressing seat 1 through the two arc blocks 7. After the operator rotates the limiting rod 9, it can drive the limiting shaft 8 fixedly connected to it to rotate, which in turn drives the feeding plate 10 fixedly sleeved to it to rotate, thereby adjusting the tilt angle of the feeding plate 10.
[0026] Working Principle: The pressing equipment for producing metal-core rubber valve seats is a specialized machine for manufacturing these seats. Metal-core rubber valve seats are commonly used in valve components of hydraulic and pneumatic systems, possessing wear resistance, sealing properties, and high-pressure resistance. The production process typically involves pressing technology to ensure a tight bond between the metal core and rubber material, forming a high-strength, durable valve seat. A mold loaded with raw materials is fed into the pressing machine, where it is pressed under pressure. This process tightly bonds the rubber material to the metal core and shapes it. After pressing, the metal-core rubber valve seat needs to be removed from the mold and transported to the ground, a time-consuming and labor-intensive process. Some pressing equipment is equipped with inclined plates for unloading the valve seat, resulting in a rapid descent and significant impact force upon contact with the ground, potentially damaging the valve seat surface. Therefore, designing a pressing device specifically for producing metal-core rubber valve seats is crucial. After the valve seat is removed from the inside of the driven template 5, it is placed on the surface of the feeding plate 10. The valve seat can be fed according to the tilt angle, saving the time and effort of the workers to move the valve seat. After the valve seat applies pressure to the buffer plate 14, the fitting block 13 can move at one end of the embedded rod 12. The spring 16 can be compressed and deformed after being stressed, converting kinetic energy into elastic potential energy, reducing the impact force between the valve seat and the surface of the buffer plate 14. The feeding plate 10 is installed on one side of the pressing seat 1 by two arc blocks 7. After the worker rotates the limiting rod 9, it can drive the limiting shaft 8 fixedly connected to it to rotate, which will also drive the feeding plate 10 fixedly sleeved to it to rotate, thereby adjusting the tilt angle of the feeding plate 10. After the valve seat collides with the buffer plate 14, as the buffer plate 14 moves, the two anti-pressure plates 15 can move on the top of the feeding plate 10. The anti-pressure plates 15 mainly support one side of the buffer plate 14.
[0027] In the description of this utility model, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this utility model and simplifying the description, and is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0028] In this utility model, unless otherwise explicitly specified and limited, for example, it can be a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components or an interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A pressing device for producing metal core rubber valve seats, comprising a pressing seat (1), a pressing frame (2), a hydraulic system (3), a fixed template (4), and a moving template (5), wherein the pressing frame (2) is disposed on top of the pressing seat (1), the hydraulic system (3) is disposed on top of the pressing frame (2), the top of the fixed template (4) is connected to the output shaft of the hydraulic system (3) via a transmission connection, and the moving template (5) is disposed on top of the pressing seat (1), characterized in that: A storage compartment (6) is movably installed on one side of the pressing seat (1). Two arc-shaped blocks (7) are fixedly installed on one side of the pressing seat (1). A limiting shaft (8) is provided between the inner walls of the two arc-shaped blocks (7). A feeding plate (10) is sleeved on one end of the limiting shaft (8). Arc-shaped grooves (11) are opened on both sides of the feeding plate (10). An embedded rod (12) is provided inside the two arc-shaped grooves (11). A buffer plate (14) is provided inside the feeding plate (10). Two anti-pressure plates (15) are provided on one side of the buffer plate (14). One side of each of the two pressure-resistant plates (15) is fixedly connected to one side of the buffer plate (14), and the bottom surfaces of the two pressure-resistant plates (15) are in contact with the surface of the feed plate (10).
2. The pressing equipment for producing metal-core rubber valve seats according to claim 1, characterized in that: Both sides of the buffer plate (14) are fixedly installed with bonding blocks (13), and the two bonding blocks (13) are movably sleeved with one end of the two embedded rods (12).
3. The pressing equipment for producing metal-core rubber valve seats according to claim 2, characterized in that: Both of the two embedded rods (12) are wrapped with springs (16), and one end of each spring (16) is fixedly connected to one side of each of the two mating blocks (13).
4. The pressing equipment for producing metal-core rubber valve seats according to claim 3, characterized in that: The two bonding blocks (13) are positioned correspondingly.
5. The pressing equipment for producing metal-core rubber valve seats according to claim 1, characterized in that: A limiting rod (9) is rotatably installed on one side of one of the arc-shaped blocks (7), and the material feed plate (10) is fixedly sleeved with one end of the limiting shaft (8).
6. The pressing equipment for producing metal-core rubber valve seats according to claim 5, characterized in that: One end of the limiting rod (9) is fixedly connected to one end of the limiting shaft (8).