A porous ecological concrete block forming device for river bank protection ecological restoration

Abstract

The utility model discloses a kind of porous ecological concrete block forming devices for river revetment ecological restoration, it is related to concrete block processing technical field, to solve the technical problem that porous ecological concrete block is not convenient to take out from mould after forming, including the mould mechanism and stripping mechanism installed on base plate, the mould mechanism includes mould box, lifting frame and drive frame, the side end of mould box is symmetrically provided with support plate, the upper end of support plate is provided with hydraulic equipment, the hydraulic rod end of hydraulic equipment is equipped with fixed rod, the end of fixed rod is provided with toothed plate, the upper end of lifting frame is provided with cover plate, the lower end of drive frame is provided with mounting plate and connecting plate, the end of connecting plate is welded with cover plate, the stripping mechanism includes stripping rod.The utility model has the advantages of quick automatic stripping, improve stripping efficiency, reduce manual operation, guarantee the follow-up use of mould and the production efficiency of block.

Description

Technical Field

[0001] This utility model relates to the field of concrete block processing technology, and more specifically, to a porous ecological concrete block forming device for riverbank ecological restoration. Background Technology

[0002] Porous ecological concrete blocks are a new type of building material that integrates ecological concepts and engineering functions. They are primarily made from cement and aggregates. On one hand, the pores provide space for plant root growth and microbial habitats, achieving a "vegetated concrete" effect, which can restore the natural ecology when used for slope greening and riverbank protection. On the other hand, the porous structure allows for water permeability and retention, alleviating urban flooding, while also regulating the local microclimate through vegetation transpiration. Widely used in ecological slope protection, sponge city construction, and other fields, they not only meet the structural requirements of water conservancy and transportation engineering but also promote sustainable infrastructure development through the synergistic effect of "engineering-ecology."

[0003] In the production and processing of porous ecological concrete blocks, concrete material needs to be added into a mold. After molding, the blocks are difficult to remove quickly from the mold due to their voids, which not only affects the subsequent use of the mold but also reduces the production efficiency of the porous ecological concrete blocks. Therefore, we propose a porous ecological concrete block molding device for riverbank protection and ecological restoration. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology, adapt to the needs of reality, and provide a porous ecological concrete block molding device for riverbank ecological restoration, so as to solve the technical problem that it is inconvenient to quickly remove porous ecological concrete blocks from the mold after molding.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a porous ecological concrete block molding device for riverbank ecological restoration, comprising a mold mechanism and a demolding mechanism mounted on a base plate. The mold mechanism includes a mold box, a lifting frame, and a drive frame. Support plates are symmetrically arranged on the side of the mold box. A hydraulic device is provided at the upper end of the support plate. A fixing rod is installed at the end of the hydraulic rod of the hydraulic device. A toothed plate is provided at the end of the fixing rod. A cover plate is provided at the upper end of the lifting frame. A feed port is opened on the cover plate. An installation plate and a connecting plate are provided at the lower end of the drive frame. The end of the connecting plate is welded to the cover plate. The demolding mechanism includes a demolding rod. A support rod is provided at the lower end of the demolding rod. The end of the support rod is connected to the base plate.

[0006] Preferably, a fixed plate is provided at the upper end of the base plate, a driving wheel and a driven wheel are rotatably mounted between the fixed plates, a conveyor belt is provided between the driving wheel and the driven wheel, and a first motor connected to the shaft of the driving wheel is provided at the side end of the fixed plate.

[0007] Preferably, the lower end of the mold box is provided with springs, the springs are provided with damping rods, the ends of the springs are connected to the base plate, and a vibration motor is provided at the center of the lower end of the mold box.

[0008] Preferably, the demolding rod includes a moving part, a bending part and a demolding part in sequence along its long axis, and both the moving part and the toothed plate are provided with meshing teeth.

[0009] Preferably, gears are rotatably mounted between the mounting plates, a dual-axis motor is provided at the lower end of the drive frame, the output shaft of the dual-axis motor is connected to the shaft of the gear, the gear plate is located between the mounting plates, and the gear is meshed with the meshing gear.

[0010] Preferably, the curved portion bends downward in an arc shape, the demolding portion bends inward at a 90-degree angle, and the demolding portion is generally L-shaped.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. This utility model, through the design of a lifting frame and toothed plate structure, uses hydraulic equipment to drive the toothed plate to rise, which in turn drives the lifting frame to remove the blocks from the mold box. This allows for rapid initial demolding of concrete blocks, improving demolding efficiency. With the help of gears and demolding rods, the lifting frame can be moved above the conveyor belt and the blocks can be extruded onto the conveyor belt. The entire demolding process is highly automated, greatly improving demolding efficiency, reducing manual operation, and avoiding the impact of demolding difficulties on the subsequent use of the mold and the production efficiency of the blocks. This solves the current problem of the inconvenience of quickly removing porous ecological concrete blocks from the mold after molding.

[0013] 2. This utility model also features a structural design where the mold rod is sequentially equipped with a moving part, a bending part, and a demolding part along its long axis. The moving part forms a precise meshing structure with the meshing teeth on the gear plate. When the gear rotates, the meshing teeth can prevent slippage, ensuring that the lifting frame maintains a stable linear motion trajectory during movement and guaranteeing the consistency of the demolding action. The bending part bends downwards in an arc shape, which can change the orientation of the demolding part, allowing it to perform demolding work. The demolding part bends inwards at a 90-degree angle, forming an L-shape. When the lifting frame moves above the conveyor belt, the inner side of the L-shaped demolding part contacts the side of the block inside the lifting frame. As the lifting frame continues to move, the demolding part generates a horizontal thrust on the block. Under the action of the thrust, the block is smoothly squeezed out of the lifting frame and falls onto the conveyor belt. The entire demolding process is fast and efficient, further improving demolding efficiency. Attached Figure Description

[0014] Figure 1 This is a front view structural diagram of the present utility model;

[0015] Figure 2 This is a schematic diagram of the mold mechanism structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the mold box structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the demolding rod structure of this utility model;

[0018] Figure 5 This is a schematic diagram of the lifting frame structure of this utility model;

[0019] Figure 6 This is a schematic diagram of one usage state of the present invention.

[0020] The following are the labels in the diagram: 101, base plate; 102, fixing plate; 103, conveyor belt; 104, first motor; 200, mold mechanism; 201, mold box; 202, spring; 203, support plate; 204, hydraulic equipment; 205, fixing rod; 206, toothed plate; 207, lifting frame; 208, cover plate; 209, drive frame; 210, mounting plate; 211, gear; 212, dual-axis motor; 213, connecting plate; 300, demolding mechanism; 301, demolding rod; 3011, moving part; 3012, meshing gear; 3013, bending part; 3014, demolding part; 302, support rod. Detailed Implementation

[0021] like Figures 1 to 6 As shown, this utility model relates to a porous ecological concrete block molding device for riverbank ecological restoration, including a mold mechanism 200 and a demolding mechanism 300 installed on a base plate 101. The mold mechanism 200 includes a mold box 201, a lifting frame 207, and a drive frame 209. Support plates 203 are symmetrically arranged on the side of the mold box 201, and a hydraulic device 204 is arranged on the upper end of the support plate 203. A fixing rod is installed at the end of the hydraulic rod of the hydraulic device 204. 205. A toothed plate 206 is provided at the end of the fixing rod 205. A cover plate 208 is provided at the upper end of the lifting frame 207. A feed port is provided on the cover plate 208. An mounting plate 210 and a connecting plate 213 are provided at the lower end of the drive frame 209. The end of the connecting plate 213 is welded to the cover plate 208. The demolding mechanism 300 includes a demolding rod 301. A support rod 302 is provided at the lower end of the demolding rod 301. The end of the support rod 302 is connected to the base plate 101. This utility model can quickly and automatically demold, improve demolding efficiency, reduce manual operation, and ensure the subsequent use of the mold and the efficiency of block production.

[0022] Specifically, a fixed plate 102 is provided on the upper end of the base plate 101. A driving wheel and a driven wheel are rotatably mounted between the fixed plates 102. A conveyor belt 103 is provided between the driving wheel and the driven wheel. A first motor 104 connected to the shaft of the driving wheel is provided on the side end of the fixed plate 102. The operation of the first motor 104 can move the conveyor belt 103, which can transport the shaped and demolded concrete blocks for convenient centralized processing by workers.

[0023] Furthermore, springs 202 are arrayed at the lower end of the mold box 201, and damping rods are installed inside the springs 202. The ends of the springs 202 are connected to the base plate 101, and a vibration motor is installed at the center of the lower end of the mold box 201. During the molding of porous ecological concrete blocks, the vibration motor, in conjunction with the springs 202, can cause the mold box 201 to vibrate, causing the concrete mixture to be densely formed within the mold, thus ensuring the quality of the porous ecological concrete blocks.

[0024] It is worth noting that the demolding rod 301 includes a moving part 3011, a bending part 3013, and a demolding part 3014 in sequence along its long axis. Both the moving part 3011 and the toothed plate 206 are provided with meshing teeth 3012. The meshing teeth 3012 facilitate the movement of the drive frame 209 along the toothed plate 206 and the moving part 3011 when the gear 211 rotates.

[0025] It is worth mentioning that a gear 211 is rotatably mounted between the mounting plates 210, and a dual-axis motor 212 is provided at the lower end of the drive frame 209. The output shaft of the dual-axis motor 212 is connected to the shaft of the gear 211. The gear plate 206 is located between the mounting plates 210, and the gear 211 is meshed with the meshing gear 3012. After the porous ecological concrete blocks are formed, the toothed plate 206 can be raised by the operation of the hydraulic device 204. Since the gear 211 is located at the upper end of the toothed plate 206, the lifting frame 207 and the cover plate 208 can be raised. The lifting frame 207 can be raised to remove the formed porous ecological concrete blocks from the mold box 201. When the hydraulic rod of the hydraulic device 204 is extended to the highest point, the toothed plate 206 can be connected with the moving part 3011 of the demolding rod 301. The gear 211 can be rotated by the operation of the dual-shaft motor 212. Since the gear 211 meshes with the meshing gear 3012, the lifting frame 207 can be moved forward along the moving part 3011 of the demolding rod 301.

[0026] It is worth noting that the bending part 3013 bends downwards in an arc shape, and the demolding part 3014 is bent inwards at a 90-degree angle, with the demolding part 3014 being L-shaped in general. When the lifting frame 207 moves along the moving part 3011 of the demolding rod 301, when the lifting frame 207 is above the conveyor belt 103 (the distance between the lifting frame 207 and the conveyor belt 103 is one centimeter), as the lifting frame 207 continues to move, the porous ecological concrete blocks inside the lifting frame 207 will be squeezed against the demolding part 3014. The demolding part 3014 can squeeze the porous ecological concrete blocks out of the lifting frame 207. The squeezed porous ecological concrete blocks will be located on the conveyor belt 103 and can be transported by the conveyor belt 103. After the porous ecological concrete blocks are transported away, the lifting frame 207 returns to its original position under the operation of the motor.

[0027] Working Principle: This embodiment provides a porous ecological concrete block molding device for riverbank ecological restoration. In use, the concrete mixture is first poured into the mold box 201 through the inlet on the cover plate 208. During this process, the vibration motor at the lower center of the mold box 201 is activated, working in conjunction with the spring 202 and damping rod to cause the mold box 201 to vibrate. Under the vibration, the concrete mixture is continuously compacted within the mold, thus achieving dense molding and ensuring the quality of the porous ecological concrete blocks. After the concrete has been molded within the mold box 201, the hydraulic equipment 204 is activated. When the hydraulic rod of device 204 extends, it drives the fixed rod 205 and the toothed plate 206 to rise. Since the gear 211 is located on the upper end of the toothed plate 206, when the toothed plate 206 rises, the drive frame 209, the connecting plate 213, and the cover plate 208 also rise, simultaneously driving the lifting frame 207 to rise. During the rise of the lifting frame 207, the formed porous ecological concrete block is removed from the mold box 201. When the hydraulic rod of the hydraulic device 204 extends to its highest point, the toothed plate 206 and the moving part 3011 of the demolding rod 301 are connected. At this time, the dual-axis motor 212 is started. The output shaft of 2 drives gear 211 to rotate. Because gear 211 meshes with the meshing teeth 3012 on the toothed plate 206 and the moving part 3011, when gear 211 rotates, the drive frame 209 moves forward along the toothed plate 206 and the moving part 3011, thereby driving the lifting frame 207 to move. When the lifting frame 207 moves above the conveyor belt 103, during the subsequent movement, because the demolding part 3014 bends inward at ninety degrees to form an L-shape, the porous ecological concrete blocks inside the lifting frame 207 will squeeze the demolding part 3014 of the demolding rod 301. Under the squeezing action, The demolding unit 3014 extrudes porous ecological concrete blocks from the lifting frame 207. The extruded blocks fall onto the conveyor belt 103. Finally, the first motor 104 is started. The output shaft of the first motor 104 drives the drive wheel to rotate. Through the cooperation of the drive wheel and the driven wheel, the conveyor belt 103 moves, thereby transporting the formed and demolded concrete blocks to the designated position for centralized processing by the staff. After the concrete blocks are transported away, the dual-shaft motor 212 rotates in the opposite direction, causing the lifting frame 207 to return to its original position under the drive of the motor, so as to carry out the next concrete block forming work.

[0028] The embodiments disclosed herein are preferred embodiments, but are not limited thereto. Those skilled in the art can readily grasp the spirit of this utility model based on the above embodiments and make different extensions and variations. However, as long as they do not depart from the spirit of this utility model, they are all within the protection scope of this utility model.

Claims

1. A porous ecological concrete block molding device for riverbank ecological restoration, characterized in that, The system includes a mold mechanism (200) and a demolding mechanism (300) mounted on a base plate (101). The mold mechanism (200) includes a mold box (201), a lifting frame (207), and a drive frame (209). Support plates (203) are symmetrically arranged on the side of the mold box (201). A hydraulic device (204) is arranged on the upper end of the support plate (203). A fixing rod (205) is installed at the end of the hydraulic rod of the hydraulic device (204). A toothed plate (205) is provided at the end of the fixing rod (205). 6) The upper end of the lifting frame (207) is provided with a cover plate (208), and the cover plate (208) is provided with a feed port. The lower end of the drive frame (209) is provided with an mounting plate (210) and a connecting plate (213). The end of the connecting plate (213) is welded to the cover plate (208). The demolding mechanism (300) includes a demolding rod (301). The lower end of the demolding rod (301) is provided with a support rod (302). The end of the support rod (302) is connected to the base plate (101).

2. The porous ecological concrete block molding device for riverbank ecological restoration according to claim 1, characterized in that, A fixed plate (102) is provided at the upper end of the base plate (101). A drive wheel and a driven wheel are rotatably installed between the fixed plates (102). A conveyor belt (103) is provided between the drive wheel and the driven wheel. A first motor (104) connected to the shaft of the drive wheel is provided at the side end of the fixed plate (102).

3. The porous ecological concrete block molding device for riverbank ecological restoration according to claim 2, characterized in that, The lower end of the mold box (201) is provided with springs (202), and a damping rod is provided inside the springs (202). The end of the springs (202) is connected to the base plate (101). A vibration motor is provided at the center of the lower end of the mold box (201).

4. The porous ecological concrete block molding device for riverbank ecological restoration according to claim 3, characterized in that, The demolding rod (301) includes a moving part (3011), a bending part (3013) and a demolding part (3014) in sequence along the long axis direction. Both the moving part (3011) and the toothed plate (206) are provided with meshing teeth (3012).

5. The porous ecological concrete block molding device for riverbank ecological restoration according to claim 4, characterized in that, Gears (211) are rotatably mounted between the mounting plates (210). A dual-axis motor (212) is provided at the lower end of the drive frame (209). The output shaft of the dual-axis motor (212) is connected to the axis of the gear (211). The gear plate (206) is located between the mounting plates (210). The gear (211) is meshed with the meshing gear (3012).

6. The porous ecological concrete block molding device for riverbank ecological restoration according to claim 5, characterized in that, The curved part (3013) is curved downwards in an arc shape, and the demolding part (3014) is bent inwards at a 90-degree angle. The demolding part (3014) is L-shaped in general.

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