Flexible pressing device for automobile seat cover

Abstract

This utility model discloses a flexible pressing device for automotive seat covers, including a pressing frame, a movable plate movably disposed on the inner wall of the pressing frame, a movable bracket movably disposed at the bottom end of the movable plate, several joint bearings movably disposed on the surface of the movable bracket, a pressing plate movably disposed on the other side of the joint bearings, a flexible pressing module movably disposed on the inner wall of the pressing plate, several cylinders fixedly disposed at the top end of the movable plate, and a piston rod movably disposed at the top end of the pressing plate, with the piston tube connected to the cylinder pipeline; the joint bearings disposed on the surface of the movable bracket consist of two collar bearings and a retractable rotating rod in the middle, enabling the pressing plate to achieve flexible rotation and displacement adjustment at multiple angles and directions. This design, combined with the movement of the movable plate on the drive slide rail and the extension and retraction of the piston rod driven by the cylinders, allows the pressing plate to accurately fit automotive seat covers of various complex shapes, solving the problem that traditional pressing devices cannot handle irregular curved surfaces.

Description

Technical Field

[0001] This utility model relates to the field of flexible pressing device technology, and in particular to a flexible pressing device for automotive seat covers. Background Technology

[0002] With the development of the automotive industry, consumers are increasingly demanding higher standards for the comfort, aesthetics, and durability of car seats. As a component that comes into direct contact with the human body, the quality and fit of car seat covers are crucial. Traditional car seat cover pressing devices are mostly rigid structures, which can easily damage the seat covers during the pressing process and are difficult to adapt to seat covers with complex shapes, resulting in poor pressing effects and affecting product quality and production efficiency.

[0003] To meet the demands of automotive seat manufacturers for high-quality and efficient production, it is essential to design a pressing device that can adapt to automotive seat covers of different shapes and materials. This device needs to have a flexible pressing function to avoid damaging the seat covers; it also needs to be able to perform flexible pressing at multiple angles and directions to accommodate seat covers with complex shapes.

[0004] Therefore, we propose a flexible pressing device for automotive seat covers. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a flexible pressing device for automotive seat covers.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A flexible pressing device for automotive seat covers includes a pressing frame, a movable plate movably disposed on the inner wall of the pressing frame, a movable bracket movably disposed at the bottom end of the movable plate, a plurality of joint bearings movably disposed on the surface of the movable bracket, a pressing plate movably disposed on the other side of the joint bearings, a flexible pressing module movably disposed on the inner wall of the pressing plate, a plurality of cylinders fixedly disposed at the top end of the movable plate, and a piston rod movably disposed at the top end of the pressing plate, the piston rod being connected to the cylinder pipeline.

[0008] As a further embodiment of this utility model: the inner walls of the pressing frame are fixedly provided with driving slide rails on both sides, the driving slide rails are engaged with the two sides of the moving plate, the bottom corners of the pressing frame are fixedly provided with support columns, and the surface of the support columns is provided with displacement sensors.

[0009] As a further improvement of this utility model: the movable bracket is cylindrical, and a connecting bracket is sleeved on the top end. The top end of the connecting bracket is connected and fixed to the center of the bottom end of the movable plate.

[0010] As a further embodiment of this utility model: the surface of the movable bracket is provided with several connecting grooves, the joint bearing includes two collar bearings, and a rotating rod is fixedly arranged between the collar bearings. The rotating rod is composed of two pipe sections sleeved together.

[0011] As a further embodiment of this utility model: the pressing plate is an arc-shaped hollow shell, and a number of return springs are fixedly provided on the inner wall of the pressing plate, with the other side of the return springs connected to the top of the flexible pressing template.

[0012] As a further improvement of this utility model: a spherical bearing is engaged at the top of the pressing plate, and the spherical bearing is connected and fixed to the piston rod.

[0013] As a further embodiment of this utility model: the flexible pressing module is composed of multiple layers of flexible materials, and from top to bottom includes: a polyurethane elastic layer, a silicone buffer layer, and a wear-resistant surface layer.

[0014] As a further improvement of this utility model:

[0015] Compared with the prior art, the present invention provides a flexible pressing device for automotive seat covers, which has the following advantages:

[0016] 1. This utility model discloses a flexible pressing module composed of multiple layers of flexible materials, from top to bottom: a polyurethane elastic layer, a silicone buffer layer, and a wear-resistant surface layer. The polyurethane elastic layer has good elasticity and can adapt to the shape of the seat cover to ensure a tight fit during pressing. The silicone buffer layer can effectively buffer the pressure during the pressing process and avoid damage to the seat cover. The wear-resistant surface layer improves the service life of the entire pressing module and reduces the cost of use.

[0017] 2. In this utility model, the joint bearing on the surface of the movable bracket consists of two collar bearings and a telescopic rotating rod in the middle, which enables the pressing plate to rotate and adjust its displacement flexibly in multiple angles and directions. This design, together with the movement of the moving plate on the drive slide rail and the extension and retraction of the piston rod driven by the cylinder, allows the pressing plate to accurately fit various complex shapes of car seat covers, solving the problem that traditional pressing devices have difficulty in handling irregular curved surfaces.

[0018] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of a flexible pressing device for automobile seat covers proposed in this utility model;

[0020] Figure 2This is a schematic diagram of the movable bracket split structure of a flexible pressing device for automotive seat covers proposed in this utility model;

[0021] Figure 3 This is a three-dimensional structural diagram of the pressing plate of a flexible pressing device for automotive seat covers proposed in this utility model;

[0022] Figure 4 This is a schematic diagram of the layered structure of the flexible pressing module of the flexible pressing device for automotive seat covers proposed in this utility model.

[0023] In the diagram: 1. Pressing frame; 2. Moving plate; 3. Movable bracket; 4. Joint bearing; 5. Pressing plate; 6. Flexible pressing module; 7. Cylinder; 8. Piston rod; 9. Drive slide rail; 10. Support column; 11. Displacement sensor; 12. Connecting bracket; 13. Connecting groove; 14. Collar bearing; 15. Rotating rod; 16. Return spring; 17. Ball bearing; 18. Polyurethane elastic layer; 19. Silicone buffer layer; 20. Wear-resistant surface layer. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] Example: A flexible pressing device for automotive seat covers, such as... Figures 1-4As shown, the device includes a pressing frame 1, a movable plate 2 movably mounted on the inner wall of the pressing frame 1, a movable support 3 movably mounted on the bottom end of the movable plate 2, several joint bearings 4 movably mounted on the surface of the movable support 3, a pressing plate 5 movably mounted on the other side of the joint bearings 4, a flexible pressing module 6 movably mounted on the inner wall of the pressing plate 5, several cylinders 7 fixedly mounted on the top end of the movable plate 2, a piston rod 8 movably mounted on the top end of the pressing plate 5, the piston rod being connected to the cylinders 7 via pipelines, drive slide rails 9 fixedly mounted on both sides of the inner wall of the pressing frame 1, the drive slide rails 9 engaging with both sides of the movable plate 2, and support columns 10 fixedly mounted at the four corners of the bottom end of the pressing frame 1. Displacement sensors 11 are provided on the surface of the support columns 10, which can monitor the displacement during the pressing process in real time, ensuring the accuracy and stability of the pressing, realizing automated and intelligent pressing operation, improving production efficiency and product consistency, and meeting the diversified and high-quality requirements of automotive seat production.

[0027] like Figures 1-4 As shown, the movable bracket 3 is cylindrical, with a connecting bracket 12 fitted at its top. The top of the connecting bracket 12 is connected and fixed to the center of the bottom of the movable plate 2. Several connecting grooves 13 are formed on the surface of the movable bracket 3. The spherical bearing 4 includes two collar bearings 14, with a rotating rod 15 fixedly arranged between the collar bearings 14. The rotating rod 15 is composed of two pipe sections fitted together. The spherical bearing 4 on the surface of the movable bracket 3 consists of two collar bearings 14 and a telescopic rotating rod 15 in the middle, enabling the pressing plate 5 to achieve flexible rotation and displacement adjustment at multiple angles and directions. This design, combined with the movement of the movable plate 2 on the drive slide rail 9 and the extension and retraction of the piston rod 8 driven by the cylinder 7, allows the pressing plate 5 to accurately fit various complex-shaped car seat covers, solving the problem that traditional pressing devices cannot handle irregular curved surfaces.

[0028] like Figures 1-3 As shown, the pressing plate 5 is an arc-shaped hollow shell. Several return springs 16 are fixedly installed on the inner wall of the pressing plate 5. The other side of the return springs 16 is connected to the top of the flexible pressing template. A ball bearing 17 is engaged at the top of the pressing plate 5. The ball bearing 17 is connected and fixed to the piston rod 8. The flexible pressing module 6 is composed of multiple layers of flexible materials and includes, from top to bottom: a polyurethane elastic layer 18, a silicone buffer layer 19, and a wear-resistant surface layer 20. The return springs 16 installed on the inner wall of the pressing plate 5, together with the flexible pressing module 6, make the pressing process more flexible and have buffering performance. It can adapt to seat covers of different materials and thicknesses, greatly improving the quality and effect of pressing. Compared with traditional rigid pressing devices, it has significant advantages in protecting the cover material and improving pressing accuracy.

[0029] Working Principle: First, the car seat cover is placed in the appropriate position. Cylinder 7 is activated, and the piston rod 8 connected by the pipeline pushes the pressing plate 5 downward. The moving plate 2 descends smoothly in the vertical direction under the constraint of the drive slide rail 9 on the inner wall of the pressing frame 1. The joint bearing 4 on the movable bracket 3 allows the pressing plate 5 to adaptively adjust its angle and position according to the shape of the seat cover, ensuring that the pressing plate 5 fully fits the seat cover. The polyurethane elastic layer 18, silicone buffer layer 19, and wear-resistant surface layer 20 in the flexible pressing module 6 work together to protect the cover from damage while applying pressure. The return spring 16 provides buffering and reset during the pressing process. The displacement sensor 11 on the surface of the support column 10 monitors the displacement data in real time during the pressing process and feeds the data back to the control system. The control system adjusts the pressure of cylinder 7 and the stroke of piston rod 8 in a timely manner according to preset parameters to ensure that the pressing operation is completed accurately and stably, ultimately achieving high-quality flexible pressing of the car seat cover.

[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A flexible pressing device for automobile seat covers, characterized in that: The device includes a pressing frame (1), a movable plate (2) is movably disposed on the inner wall of the pressing frame (1), a movable bracket (3) is movably disposed at the bottom end of the movable plate (2), a plurality of joint bearings (4) are movably disposed on the surface of the movable bracket (3), a pressing plate (5) is movably disposed on the other side of the joint bearings (4), a flexible pressing module (6) is movably disposed on the inner wall of the pressing plate (5), a plurality of cylinders (7) are fixedly disposed at the top end of the movable plate (2), a piston rod (8) is movably disposed at the top end of the pressing plate (5), and the piston rod is connected to the cylinders (7) by a pipeline.

2. The flexible pressing device for the automobile seat cover according to claim 1, wherein: The inner walls of the pressing frame (1) are fixedly provided with drive slide rails (9), which engage with the two sides of the moving plate (2). Support columns (10) are fixedly provided at the four corners of the bottom of the pressing frame (1), and displacement sensors (11) are provided on the surface of the support columns (10).

3. The flexible pressing device for the automobile seat cover according to claim 1, wherein: The movable support (3) is cylindrical and has a connecting support (12) sleeved on its top. The top of the connecting support (12) is connected and fixed to the center of the bottom of the movable plate (2).

4. The flexible pressing device for the automobile seat cover according to claim 3, wherein: The surface of the movable bracket (3) is provided with several connecting grooves (13). The joint bearing (4) includes two collar bearings (14). A rotating rod (15) is fixedly arranged between the collar bearings (14). The rotating rod (15) is composed of two pipe sections sleeved together.

5. The flexible pressing device for automobile seat covers according to claim 4, characterized in that: The pressing plate (5) is an arc-shaped hollow shell. Several return springs (16) are fixedly installed on the inner wall of the pressing plate (5). The other side of the return springs (16) is connected to the top of the flexible pressing template.

6. The flexible pressing device for automobile seat covers according to claim 5, characterized in that: A ball bearing (17) is engaged at the top of the pressing plate (5), and the ball bearing (17) is connected and fixed to the piston rod (8).

7. The flexible pressing device for automobile seat covers according to claim 1, characterized in that: The flexible pressing module (6) is composed of multiple layers of flexible materials and includes, from top to bottom: a polyurethane elastic layer (18), a silicone buffer layer (19), and a wear-resistant surface layer (20).

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