A pepper production extruding and crushing integrated device

Abstract

This utility model relates to the field of chili pepper production technology, and in particular to an integrated extrusion and crushing device for chili pepper production. The technical solution includes a crushing hopper and an extrusion box. An extrusion box is fixedly installed on the upper surface of the crushing hopper. Extrusion rollers are rotatably installed inside the extrusion box near both sides of the upper surface. Rotary rollers are rotatably installed inside the extrusion box below the two extrusion rollers. Absorbent sponges are fixedly installed on the outer surfaces of the two rotary rollers. Water-squeezing rollers are rotatably installed inside the extrusion box outside the two rotary rollers. Water-receiving troughs are fixedly installed inside the extrusion box below the two water-receiving rollers. Connecting pipes are fixedly connected to the front surface of the extrusion box near the two water-receiving troughs. This utility model facilitates the absorption and removal of residual moisture on the surface of the chili peppers after crushing, thereby reducing the moisture content of the crushed chili peppers and improving the drying efficiency of the crushed chili peppers.

Description

Technical Field

[0001] This utility model relates to the field of chili production technology, specifically to an integrated extrusion and crushing device for chili production. Background Technology

[0002] Chili production and processing begins with pre-treatment such as washing, stem removal, and sorting to remove impurities and substandard fruits. Then, depending on product requirements, different degrees of grinding are carried out: coarse grinding produces chili granules, which can be used to enrich the flavor of hot pot base; medium grinding produces chili powder, which can be used as a basic seasoning for daily cooking; and ultra-fine grinding produces fine powder, which is suitable for high-end seasonings or capsaicin extraction.

[0003] Currently, during the production of chili peppers, they need to be squeezed to reduce the internal moisture and then crushed so that they can be dried quickly. However, after squeezing and crushing, a lot of moisture still adheres to the surface of the chili peppers, which is not conducive to subsequent drying. To address this, we propose an integrated squeezing and crushing device for chili pepper production. Utility Model Content

[0004] The purpose of this invention is to provide an integrated extrusion and crushing device for chili production. This device can easily absorb and remove the residual moisture on the surface of the chili after extrusion, thereby reducing the moisture content of the crushed chili and improving the drying efficiency of the crushed chili. This solves the problem that in the current chili production process, it is necessary to extrude the chili to reduce the internal moisture before crushing so that the crushed chili can be dried quickly. However, a lot of residual moisture still adheres to the surface of the extruded and crushed chili, which is not conducive to subsequent drying.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated extrusion and crushing device for chili pepper production, comprising a crushing hopper and an extrusion box. The extrusion box is fixedly installed on the upper surface of the crushing hopper. Extrusion rollers are rotatably installed inside the extrusion box near both sides of the upper surface. Rotary rollers are rotatably installed inside the extrusion box below the two extrusion rollers. Water-absorbing sponges are fixedly installed on the outer surfaces of the two rotary rollers. Water-squeezing rollers are rotatably installed inside the extrusion box outside the two rotary rollers. Water-receiving troughs are fixedly installed inside the extrusion box below the two water-receiving rollers. Connecting pipes are fixedly connected to the front surface of the extrusion box near the two water-receiving troughs, and drain pipes are fixedly connected to the ends of the connecting pipes.

[0006] Preferably, triangular guide plates are fixedly installed on both sides of the inner wall of the extrusion box above the two extrusion rollers.

[0007] Preferably, an extrusion motor is fixedly installed on the rear surface of the extrusion box, and one of the extrusion rollers near the rear surface of the extrusion box is fixedly connected to the end of the output shaft of the extrusion motor. A second gear and a synchronizing gear are fixedly installed on the ends of the two extrusion rollers near the front surface of the extrusion box, and the two synchronizing gears mesh with each other. A first gear is fixedly installed on the ends of the two rotating rollers near the front surface of the extrusion box. A transmission gear is rotatably installed on the front surface of the extrusion box between the first gear and the second gear, and both the first gear and the second gear mesh with the transmission gear.

[0008] Preferably, a protective cover is fixedly installed on the front surface of the extrusion box, and the first gear, transmission gear, second gear and synchronizing gear are all located inside the protective cover.

[0009] Preferably, a connecting pipe is fixedly connected to the lower surface of the crushing hopper, a crushing motor is fixedly installed on the lower surface of the connecting pipe, a cutter shaft is fixedly connected to the output end of the crushing motor, crushing blades are fixedly installed on the outer surface of the cutter shaft and the crushing blades are located inside the crushing hopper, and a discharge valve is fixedly connected to the outer surface of the connecting pipe near the lower surface.

[0010] Preferably, a helical blade is fixedly installed on the outer surface of the cutter shaft, and the helical blade is located inside the connecting pipe.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] 1. This utility model, by setting up a crushing hopper, a pressing box, pressing rollers, rotating rollers, absorbent sponges, squeezing rollers, a water receiving trough, a connecting pipe, and a drain pipe, achieves the effect of facilitating the absorption and removal of residual moisture on the surface of the chili peppers after pressing, thereby reducing the moisture content of the crushed chili peppers and improving the drying efficiency of the subsequent crushed chili peppers. The chili peppers are put into the pressing box and are squeezed as they pass between the two pressing rollers to squeeze out the moisture inside the chili peppers. The squeezed juice drips onto the absorbent sponge and is absorbed by the absorbent sponge. The crushed chili peppers pass between the two rotating rollers and are squeezed by the absorbent sponges on the outer surfaces of the two rotating rollers, which can absorb the residual juice on the surface of the chili peppers. When the absorbent sponges on the outer surfaces of the rotating rollers rotate to the position of the squeezing rollers, the squeezing rollers and rotating rollers squeeze the absorbent sponges, and the juice absorbed inside the absorbent sponges is squeezed out and drips into the water receiving trough. Finally, it is discharged through the connecting pipe and the drain pipe. The crushed chili peppers fall into the crushing hopper and are crushed.

[0013] 2. By setting a triangular guide plate, this utility model guides the chili peppers entering between the two extrusion rollers, so that the chili peppers can enter the two extrusion rollers better and be extruded.

[0014] 3. By setting a first gear, a second gear, a transmission gear, and a synchronization gear, this utility model achieves the effect of using one motor to drive the extrusion roller and the rotating roller to rotate synchronously. The extrusion motor drives one of the extrusion rollers to rotate, and the two extrusion rollers are driven by two meshing synchronization gears, so the two extrusion rollers rotate synchronously. The extrusion roller and the rotating roller are driven by the meshing first gear, transmission gear, and second gear, so the rotating roller and the extrusion roller rotate synchronously. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a schematic diagram of the main structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the main sectional structure of this utility model;

[0018] Figure 4 This is a side sectional view of the present invention.

[0019] Reference numerals: 1. Crushing hopper; 2. Extrusion box; 3. Protective cover; 4. Drain pipe; 5. Crushing motor; 6. Connecting pipe; 7. Discharge valve; 8. Cutter shaft; 9. Spiral blade; 10. Crushing blade; 11. Water receiving trough; 12. Absorbent sponge; 13. Squeezing roller; 14. Rotating roller; 15. Extrusion roller; 16. Triangular guide plate; 17. Connecting pipe; 18. First gear; 19. Transmission gear; 20. Second gear; 21. Synchronizing gear; 22. Extrusion motor. Detailed Implementation

[0020] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0021] Example 1

[0022] like Figures 1-4As shown, this utility model proposes an integrated extrusion and crushing device for chili production, comprising a crushing hopper 1 and an extrusion box 2. The extrusion box 2 is fixedly installed on the upper surface of the crushing hopper 1, and the extrusion box 2 is vertically connected and its interior is connected to the interior of the crushing hopper 1. Extrusion rollers 15 are rotatably installed on both sides of the extrusion box 2 near the upper surface. Triangular guide plates 16 are fixedly installed on both sides of the inner wall of the extrusion box 2 above the two extrusion rollers 15. The triangular guide plates 16 guide the chili peppers entering between the two extrusion rollers 15, so that the chili peppers can better enter between the two extrusion rollers 15 and be crushed. The extrusion box 2 is located below the two extrusion rollers 15. Rollers 14 are rotatably mounted at each of the following positions. An extrusion motor 22 is fixedly mounted on the rear surface of the extrusion box 2. One of the extrusion rollers 15 is fixedly connected to the end of the output shaft of the extrusion motor 22 near the rear surface of the extrusion box 2. A second gear 20 and a synchronous gear 21 are fixedly mounted on the end of each of the two extrusion rollers 15 near the front surface of the extrusion box 2, and the two synchronous gears 21 mesh with each other. A first gear 18 is fixedly mounted on the end of each of the two rollers 14 near the front surface of the extrusion box 2. A transmission gear 19 is rotatably mounted on the front surface of the extrusion box 2 between the first gear 18 and the second gear 20, and both the first gear 18 and the second gear 20 mesh with the transmission gear 19.

[0023] The extrusion motor 22 drives one of the extrusion rollers 15 to rotate. The two extrusion rollers 15 are driven by two meshing synchronous gears 21, so the two extrusion rollers 15 rotate synchronously. The extrusion roller 15 and the rotating roller 14 are driven by a meshing first gear 18, a transmission gear 19, and a second gear 20, so the rotating roller 14 and the extrusion roller 15 rotate synchronously. A protective cover 3 is fixedly installed on the front surface of the extrusion box 2, and the first gear 18, the transmission gear 19, the second gear 20, and the synchronous gear 21 are all located inside the protective cover 3. A water-absorbing sponge 12 is fixedly installed on the outer surface of the two rotating rollers 14. A water-squeezing roller 13 is rotatably installed inside the extrusion box 2 at the position outside the two rotating rollers 14. A water-receiving trough 11 is fixedly installed inside the extrusion box 2 at the position below the two water-squeezing rollers 13. A connecting pipe 17 is fixedly connected to the front surface of the extrusion box 2 near the two water-receiving troughs 11, and a drain pipe 4 is fixedly connected to the end of the connecting pipe 17.

[0024] In use, chili peppers are placed into the squeezing chamber 2 and squeezed as they pass between the two squeezing rollers 15 to expel the water from their interior. The squeezed juice drips onto the absorbent sponge 12 and is absorbed by it. After being squeezed, the chili peppers pass between the two rotating rollers 14 and are squeezed by the absorbent sponges 12 on the outer surface of the two rotating rollers 14, which absorbs the juice remaining on the surface of the chili peppers. When the absorbent sponges 12 on the outer surface of the rotating rollers 14 rotate to the position of the squeezing roller 13, the squeezing roller 13 and the rotating rollers 14 squeeze the absorbent sponges 12, and the juice absorbed inside the absorbent sponges 12 is squeezed out and drips into the water receiving tank 11. Finally, it is discharged through the connecting pipe 17 and the drain pipe 4. The squeezed chili peppers fall into the crushing hopper 1 and are crushed.

[0025] Example 2

[0026] like Figures 1-4 As shown, the present invention proposes an integrated extrusion and crushing device for chili production. Compared with Embodiment 1, this embodiment further includes a connecting pipe 6 fixedly connected to the lower surface of the crushing hopper 1, a crushing motor 5 fixedly installed on the lower surface of the connecting pipe 6, a cutter shaft 8 fixedly connected to the output end of the crushing motor 5, a crushing blade 10 fixedly installed on the outer surface of the cutter shaft 8, and the crushing blade 10 is located inside the crushing hopper 1. A discharge valve 7 is fixedly connected to the outer surface of the connecting pipe 6 near the lower surface, and a spiral blade 9 is fixedly installed on the outer surface of the cutter shaft 8, and the spiral blade 9 is located inside the connecting pipe 6.

[0027] In this embodiment, the squeezed chili peppers fall into the crushing hopper 1. The crushing motor 5 drives the cutter shaft 8 and the crushing blades 10 to rotate. The crushing blades 10 crush the squeezed chili peppers. At the same time, the spiral blades 9 push the chili peppers inside the connecting pipe 6 upward to prevent them from falling into the connecting pipe 6 and not being crushed. After the chili peppers are crushed, the discharge valve 7 is opened and the crushing motor 5 reverses. Then, the spiral blades 9 push the chili peppers inside the connecting pipe 6 downward so that the crushed chili peppers can be discharged from the discharge valve 7.

[0028] The above specific embodiments are merely several preferred embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A chili pepper production extrusion and crushing integrated device, comprising a crushing hopper (1) and an extrusion chamber (2), characterized in that: The crushing hopper (1) is fixedly installed with a squeezing box (2). Squeezing rollers (15) are rotatably installed inside the squeezing box (2) near the two sides of the upper surface. Rotating rollers (14) are rotatably installed inside the squeezing box (2) below the two squeezing rollers (15). Water-absorbing sponges (12) are fixedly installed on the outer surfaces of the two rotating rollers (14). Water-squeezing rollers (13) are rotatably installed inside the squeezing box (2) outside the two rotating rollers (14). Water-receiving troughs (11) are fixedly installed inside the squeezing box (2) below the two water-squeezing rollers (13). Connecting pipes (17) are fixedly connected to the front surface of the squeezing box (2) near the two water-receiving troughs (11), and drain pipes (4) are fixedly connected to the end of the connecting pipes (17).

2. The integrated extrusion and crushing device for chili production according to claim 1, characterized in that: Triangular guide plates (16) are fixedly installed on both sides of the inner wall of the extrusion box (2) above the two extrusion rollers (15).

3. The integrated extrusion and crushing device for chili production according to claim 1, characterized in that: An extrusion motor (22) is fixedly installed on the rear surface of the extrusion box (2), and one of the extrusion rollers (15) at the end of the output shaft of the extrusion motor (22) is fixedly connected to one end of the extrusion box (2) near the rear surface. A second gear (20) and a synchronous gear (21) are fixedly installed on one end of the two extrusion rollers (15) near the front surface of the extrusion box (2), and the two synchronous gears (21) mesh with each other. A first gear (18) is fixedly installed on one end of the two rotating rollers (14) near the front surface of the extrusion box (2). A transmission gear (19) is rotatably installed on the front surface of the extrusion box (2) between the first gear (18) and the second gear (20), and the first gear (18) and the second gear (20) mesh with the transmission gear (19).

4. The integrated extrusion and crushing device for chili production according to claim 3, characterized in that: The front surface of the extrusion box (2) is fixedly equipped with a protective cover (3), and the first gear (18), transmission gear (19), second gear (20) and synchronous gear (21) are all located inside the protective cover (3).

5. The integrated extrusion and crushing device for chili production according to claim 1, characterized in that: A connecting pipe (6) is fixedly connected to the lower surface of the crushing hopper (1). A crushing motor (5) is fixedly installed on the lower surface of the connecting pipe (6). A cutter shaft (8) is fixedly connected to the output end of the crushing motor (5). A crushing blade (10) is fixedly installed on the outer surface of the cutter shaft (8), and the crushing blade (10) is located inside the crushing hopper (1). A discharge valve (7) is fixedly connected to the outer surface of the connecting pipe (6) near the lower surface.

6. The integrated extrusion and crushing device for chili production according to claim 5, characterized in that: The outer surface of the cutter shaft (8) is fixedly equipped with a helical blade (9), and the helical blade (9) is located inside the connecting pipe (6).

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