An ink level tube anti-settling device and inkjet printing machine

By introducing a fluid delivery mechanism and an ink recovery tank into the inkjet printer, the problem of sedimentation and blockage in the level tube was solved, achieving stable operation of the level tube and effective utilization of ink, thereby improving production efficiency and the working environment for employees.

CN224375147UActive Publication Date: 2026-06-19JIANGXI HEMEI CERAMICS

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGXI HEMEI CERAMICS
Filing Date
2025-06-27
Publication Date
2026-06-19

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Abstract

The application discloses an ink-jet printing machine liquid level pipe anti-deposition device and an ink-jet printing machine, wherein the ink-jet printing machine liquid level pipe anti-deposition device comprises an ink tank, a fluid conveying mechanism and an ink recovery tank, the ink tank is provided with a liquid level pipe, the fluid conveying mechanism has an input end and an output end, the input end is communicated with the liquid level pipe, and the ink recovery tank is communicated with the output end. In the application, the fluid conveying mechanism can periodically extract the ink in the liquid level pipe to the ink recovery tank, so that the ink in the liquid level pipe cannot be deposited, and the problem of blockage cannot occur.
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Description

Technical Field

[0001] This application relates to the field of ceramic production technology, and more specifically, to an inkjet printer level tube anti-sedimentation device and an inkjet printing machine. Background Technology

[0002] In the production process of ceramic enterprises, there is an inkjet printing step, which involves using an inkjet printer to transfer designed textures and patterns onto the raw ceramic tiles. This process requires the inkjet printer to use inks of different colors or types, and these inks are stored in ink tanks.

[0003] During the production process, due to the large daily output of tiles, the amount of ink required is also large, and it needs to be replenished frequently. In order to more intuitively monitor the ink level in the ink tank, a liquid level tube is usually installed on the outside of the ink tank. The ink level can be known through the liquid level tube, and a corresponding program can be set so that the ink tank can automatically replenish or stop adding ink when the liquid level tube level is lower or higher than the set height.

[0004] As is well known, ceramic inkjet ink is composed of finely ground powder materials (including functional ceramic powders and pigments) combined with various solvents. After prolonged standing, the powder particles will aggregate and settle, resulting in ink sedimentation. Therefore, the ink must be shaken well before use. Similarly, during use, ink sedimentation can also occur at the bottom of the level tube due to prolonged standing. This sedimentation can clog the level tube, causing the ink level in the ink tank to drop asynchronously with the level in the level tube. In other words, the ink level control system cannot accurately determine the drop in the ink tank level. The inkjet printing problem is only discovered by the staff when the ink in the tank is completely used up. At this point, the staff needs to stop the inkjet printer, check the ink tank, clean the clogged level tube, refill the ink, and restart the machine. This not only wastes product and ink but also affects production continuity and increases the workload of the staff.

[0005] Therefore, existing technologies need to be improved. Utility Model Content

[0006] The purpose of this application is to provide an anti-settling device for the ink level tube of an inkjet printer and an inkjet printing machine, which aims to solve the technical problem of blockage in the ink level tube of the ink tank in the prior art.

[0007] To achieve the above objectives, the technical solution adopted in this application is as follows:

[0008] In a first aspect, this application provides an inkjet printer level tube anti-settling device, comprising:

[0009] An ink tank, wherein a liquid level tube is provided on the ink tank;

[0010] A fluid delivery mechanism having an input end and an output end, the input end being connected to the liquid level pipe;

[0011] An ink recycling bin is connected to the output terminal.

[0012] In one embodiment, the fluid delivery mechanism includes:

[0013] A gear pump having the input end and the output end;

[0014] A first conduit, which is connected to the input end and the liquid level tube;

[0015] The second conduit is connected to the output end and the ink recycling bin.

[0016] In one embodiment, the first catheter includes:

[0017] A first vertical conduit, which is connected to the liquid level pipe;

[0018] The first horizontal conduit is connected to the end of the first vertical conduit away from the liquid level tube;

[0019] The second vertical conduit is connected to the end of the first horizontal conduit away from the first vertical conduit;

[0020] The second horizontal conduit is connected to the second vertical conduit and the input end.

[0021] In one embodiment, the height of the first horizontal conduit is higher than the height of the liquid level tube.

[0022] In one embodiment, the fluid delivery mechanism further includes:

[0023] A first fixing plate is used to mount the gear pump.

[0024] In one implementation, it further includes:

[0025] A filter is disposed between the fluid delivery mechanism and the ink recycling tank.

[0026] In one embodiment, the filter is connected to the ink recovery tank via a third conduit, and the third conduit is equipped with a valve.

[0027] Secondly, this application provides an inkjet printer, which includes the inkjet printer level tube anti-settling device as described in the above embodiment. Therefore, this inkjet printer possesses all the technical features and beneficial effects of the aforementioned inkjet printer level tube anti-settling device, which will not be elaborated further.

[0028] The beneficial effects of the inkjet printer level tube anti-sedimentation device and inkjet printer provided in this application are at least as follows:

[0029] This application discloses an inkjet printer level tube anti-settling device and an inkjet printer. The inkjet printer level tube anti-settling device includes an ink tank, a fluid delivery mechanism, and an ink recovery tank. The ink tank is equipped with a level tube, and the fluid delivery mechanism has an input end and an output end. The input end is connected to the level tube, and the ink recovery tank is connected to the output end. In this application, the fluid delivery mechanism can periodically draw ink from the level tube to the ink recovery tank, preventing ink sedimentation and clogging in the level tube. Attached Figure Description

[0030] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0031] Figure 1 This is a schematic diagram of the structure of the inkjet printer level tube anti-sedimentation device provided in the embodiments of this application;

[0032] Figure 2 This is a schematic diagram of a specific embodiment of the inkjet printer level tube anti-sedimentation device provided in this application.

[0033] The following are the labeling elements in the figure:

[0034] 100, Ink tank; 200, Fluid delivery mechanism; 300, Ink recovery tank; 400, Filter; 110, Liquid level pipe; 111, Liquid level sensor; 210, Gear pump; 220, First conduit; 230, Second conduit; 240, First fixing plate; 221, First vertical conduit; 222, First horizontal conduit; 223, Second vertical conduit; 224, Second horizontal conduit; 410, Third conduit; 420, Valve. Detailed Implementation

[0035] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.

[0036] It should be noted that when a component is referred to as "fixed to" or "set on" another component, it may be directly or indirectly located on that other component. When a component is referred to as "connected to" another component, it may be directly or indirectly connected to that other component. The terms "upper," "lower," "left," "right," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate orientations or positions based on the accompanying drawings, and are for ease of description only, and should not be construed as limiting the technical solution. The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. "A plurality" means two or more, unless otherwise explicitly defined.

[0037] Example 1:

[0038] Please see Figure 1 This embodiment provides an inkjet printer level tube anti-settling device, which includes: an ink tank 100, a fluid delivery mechanism 200, and an ink recovery tank 300. The ink tank 100 is provided with a level tube 110. The fluid delivery mechanism 200 has an input end and an output end. The input end is connected to the level tube 110, and the ink recovery tank 300 is connected to the output end.

[0039] In this embodiment, the fluid delivery mechanism 200 is connected to the liquid level tube 110. The fluid delivery mechanism 200 can extract the ink from the liquid level tube 110, preventing ink from settling at the bottom of the liquid level tube 110. For example, the fluid delivery mechanism 200 can be electrically connected to a microcontroller. The microcontroller can stably realize the periodic start and stop of the fluid delivery mechanism 200, so that the fluid delivery mechanism 200 periodically extracts the ink from the liquid level tube 110 to the ink recovery tank 300, ensuring that the ink in the liquid level tube 110 does not settle or cause blockage, and that the liquid level tube 110 can accurately reflect the ink level in the ink tank 100. Furthermore, the ink recovered by the ink recovery tank 300 is not wasted. After a certain amount is recovered, it can be shaken and dispersed before being added back to the ink tank 100 for use. The microcontroller can be understood as existing technology, and its specific structure will not be described in detail.

[0040] Therefore, the inkjet printer level tube anti-settling device in this embodiment can be applied to existing inkjet printers. It is understood that existing inkjet printers have an ink tank 100 and a level tube 110. That is, a fluid delivery mechanism 200 and an ink recovery tank 300 can be added to the level tube 110, so that the fluid delivery mechanism 200 can periodically draw the ink in the level tube 110 to the ink recovery tank 300, ensuring that the ink in the level tube 110 will not settle and will not cause blockage.

[0041] For example, please see Figure 2 A liquid level sensor 111 can be installed on the liquid level tube 110. The liquid level sensor 111 is used to monitor the ink level in the liquid level tube 110. Three liquid level sensors 111 can be installed: the first liquid level sensor 111 is located at the bottom of the liquid level tube 110, the second liquid level sensor 111 is located in the middle of the liquid level tube 110, and the third liquid level sensor 111 is located at the top of the liquid level tube 110. When the ink level in the liquid level tube 110 reaches the position of the first liquid level sensor 111, the first liquid level sensor 111 sends an ink-adding signal. When the ink level in the liquid level tube 110 reaches the position of the third liquid level sensor 111, the third liquid level sensor 111 sends a stop ink-adding signal. The liquid level sensor 111 can be electrically connected to a microcontroller. When the fluid delivery mechanism 200 is working, the microcontroller can control the liquid level sensor 111 to stop sending warning signals, avoiding interference between the liquid level sensor 111 and the fluid delivery mechanism 200.

[0042] Therefore, in this embodiment, the fluid delivery mechanism 200 can periodically draw the ink in the liquid level tube 110 to the ink recovery tank 300, so that the ink in the liquid level tube 110 will not accumulate and will not cause blockage.

[0043] Specifically, please refer to Figure 2 The fluid delivery mechanism 200 includes a gear pump 210, a first conduit 220, and a second conduit 230. The gear pump 210 has an input end and an output end. The first conduit 220 is connected to the input end and the liquid level pipe 110, and the second conduit 230 is connected to the output end and the ink recovery tank 300.

[0044] In this embodiment, one end of the gear pump 210 is connected to the liquid level pipe 110 via the first conduit 220, and the other end of the gear pump 210 is connected to the ink recovery tank 300 via the second conduit 230. When the gear pump 210 is working, it can draw ink from the liquid level pipe 110 to the ink recovery tank 300, so that ink will not settle in the liquid level pipe 110 and there will be no blockage problem. The gear pump 210 relies on the sealed cavity formed by gear meshing to force the fluid to push, rather than relying on fluid momentum. It can provide a relatively stable flow rate even at high viscosity, has a strong ability to transport high viscosity fluids, stable flow output, simple and reliable structure, and is robust and durable.

[0045] The gear pump 210 can be understood as existing technology, and the specific structure of the gear pump 210 will not be described in detail.

[0046] It should be understood that the fluid delivery mechanism 200 is not limited to the gear pump 210 described above. Other fluid delivery mechanisms 200 may also be used, which are not limited here.

[0047] Specifically, please refer to Figure 2The first conduit 220 includes: a first vertical conduit 221, a first horizontal conduit 222, a second vertical conduit 223, and a second horizontal conduit 224. The first vertical conduit 221 is connected to the liquid level pipe 110. The first horizontal conduit 222 is connected to the end of the first vertical conduit 221 away from the liquid level pipe 110. The second vertical conduit 223 is connected to the end of the first horizontal conduit 222 away from the first vertical conduit 221. The second horizontal conduit 224 is connected to the second vertical conduit 223 and the input end.

[0048] In this embodiment, the input end of the gear pump 210 is connected to the liquid level pipe 110 in sequence via the second horizontal conduit 224, the second vertical conduit 223, the first horizontal conduit 222, and the first vertical conduit 221. The pipe layout is reasonable, avoiding the phenomenon of pipe confusion or entanglement.

[0049] Specifically, please refer to Figure 2 The height of the first horizontal conduit 222 is higher than the height of the liquid level tube 110. This can prevent the ink in the liquid level tube 110 from automatically flowing into the first horizontal conduit 222 and ensure that the first conduit 220 will not interfere with the liquid level tube 110.

[0050] Specifically, please refer to Figure 2 The fluid delivery mechanism 200 further includes a first fixing plate 240, which is used to mount the gear pump 210. In this embodiment, the first fixing plate 240 can be fixed on the frame of the inkjet printer. For example, the liquid level pipe 110 of the prior art inkjet printer is prone to ink deposition, which can easily cause blockage. In this case, the first fixing plate 240 can be set on the frame of the inkjet printer, and the gear pump 210 can be mounted on the first fixing plate 240. The gear pump 210 is connected to the liquid level pipe 110 and the ink recovery tank 300 through conduits. Then, the gear pump 210 can be periodically started and stopped by a microcontroller, so that the gear pump 210 periodically draws the ink in the liquid level pipe 110 to the ink recovery tank 300, ensuring that the ink in the liquid level pipe 110 does not deposit and does not cause blockage.

[0051] Specifically, please refer to Figure 2 The inkjet printer level tube anti-sedimentation device may also include: a filter 400, which is disposed between the fluid delivery mechanism 200 and the ink recovery tank 300.

[0052] In this embodiment, the filter 400 is used to filter the ink drawn by the fluid delivery mechanism 200, and the filtered ink then flows into the ink recovery tank 300. For example, the gear pump 210 can pump an appropriate amount of ink from the level tube 110 through the filter 400 into the ink recovery tank 300. After the filtered ink enters the ink recovery tank 300, once a certain amount has been recovered, it can be shaken and dispersed before being added back to the ink tank 100 for use, thus avoiding waste. It is understood that the filter 400 is prior art, and its specific structure will not be described in detail.

[0053] Specifically, please refer to Figure 2 The filter 400 is connected to the ink recovery tank 300 through the third conduit 410, and a valve 420 is provided on the third conduit 410.

[0054] In this embodiment, a valve 420 is provided on the third conduit 410. When the ink recovery tank 300 collects a certain amount, the valve 420 can be closed. Then, the ink in the ink recovery tank 300 is shaken and dispersed before being added to the ink tank 100. This can prevent the ink in the third conduit 410 or the filter 400 from dripping onto the ground.

[0055] Example 2:

[0056] This embodiment provides an inkjet printer, which includes the inkjet printer level tube anti-settling device as described in the above embodiment. Therefore, this inkjet printer possesses all the technical features and beneficial effects of the aforementioned inkjet printer level tube anti-settling device, which will not be elaborated further.

[0057] In summary, this application discloses an inkjet printer level tube anti-settling device and an inkjet printer. The inkjet printer level tube anti-settling device includes an ink tank, a fluid delivery mechanism, and an ink recovery tank. The ink tank is equipped with a level tube, and the fluid delivery mechanism has an input end and an output end. The input end is connected to the level tube, and the ink recovery tank is connected to the output end. In this application, the fluid delivery mechanism can periodically draw ink from the level tube to the ink recovery tank, preventing ink sedimentation and clogging in the level tube.

[0058] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. An inkjet machine level tube anti-settling device, characterized by, include: An ink tank, wherein a liquid level tube is provided on the ink tank; A fluid delivery mechanism having an input end and an output end, the input end being connected to the liquid level pipe; An ink recycling bin is connected to the output terminal.

2. The ink-jet machine liquid level tube anti-settling device of claim 1, wherein, The fluid delivery mechanism includes: A gear pump having the input end and the output end; A first conduit, which is connected to the input end and the liquid level tube; The second conduit is connected to the output end and the ink recycling bin.

3. The ink-jet machine liquid level tube anti-settling device of claim 2, wherein, The first catheter includes: A first vertical conduit, which is connected to the liquid level pipe; The first horizontal conduit is connected to the end of the first vertical conduit away from the liquid level tube; The second vertical conduit is connected to the end of the first horizontal conduit away from the first vertical conduit; The second horizontal conduit is connected to the second vertical conduit and the input end.

4. The precipitate preventing device for a liquid level tube of an inkjet machine according to claim 3, characterized by, The height of the first horizontal conduit is higher than the height of the liquid level tube.

5. The precipitate preventing device for a liquid level tube of an inkjet machine according to claim 2, wherein The fluid delivery mechanism further includes: A first fixing plate is used to mount the gear pump.

6. The precipitate preventing device for a liquid level tube of an inkjet machine according to claim 1, wherein Also includes: A filter is disposed between the fluid delivery mechanism and the ink recycling tank.

7. The ink level tube anti-settling device of claim 6, wherein The filter is connected to the ink recovery tank via a third conduit, and a valve is provided on the third conduit.

8. An inkjet printing machine characterized by comprising: Including the inkjet printer level tube anti-sedimentation device as described in any one of claims 1-7.