Fully-automatic closed bag breaking and discharging machine

Abstract

This utility model discloses a fully automatic enclosed bag-breaking and unloading machine, comprising: an installation component, a feeding component, and a unloading component. The feeding component is mounted on the installation component for gripping and moving materials and packaging. The unloading component is mounted on the installation component for breaking open the material packaging bags and vibrating them to discharge the material. The unloading component includes a bag-breaking box, a filter box, a discharge hopper, a vibration motor, a collection box, and a recycling box. The bag-breaking box is fixedly mounted on the installation frame, the filter box is fixedly mounted on one outer wall of the bag-breaking box, the discharge hopper is fixedly mounted on the bottom of the bag-breaking box, the vibration motor is fixedly mounted on the outer wall of the discharge hopper, and the collection box is fixedly mounted on the bottom of the discharge hopper. The fully automatic enclosed bag-breaking and unloading machine provided by this utility model has the advantages of breaking open material packaging bags, collecting and blocking the falling material, and vibrating the material to prevent mutual compression and blockage.

Description

Technical Field

[0001] This utility model relates to the field of feeding machine technology, specifically to a fully automatic enclosed bag-breaking feeding machine. Background Technology

[0002] Bag-breaking and unloading machines, also known as bag-breaking machines or bag-opening machines, are used in industries such as chemical, food, pharmaceutical, building materials, and feed. Large quantities of raw materials or finished products are stored and transported in bags, such as woven bags, paper bags, and plastic bags, requiring an automated bag-breaking process for unloading. Traditional manual bag-breaking methods suffer from low efficiency, high labor intensity, and severe dust pollution, especially when handling toxic, harmful, dusty, or heavy materials, posing significant health hazards to operators.

[0003] However, in the existing technology, when the packaging bag of powder material is broken open and the material is poured out, the powder material is easily squeezed against each other, causing blockage and affecting the discharge of the material. In addition, it is easy to be blown up during pouring, resulting in waste. Utility Model Content

[0004] The purpose of this utility model is to provide a fully automatic closed bag-breaking and feeding machine, which has the advantages of breaking open the material packaging bag, collecting and blocking the falling material, and vibrating the material to prevent mutual compression and blockage, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic enclosed bag-breaking and unloading machine, comprising an installation component, a feeding component, and a unloading component. The feeding component is mounted on the installation component for gripping and moving materials and packaging. The unloading component is mounted on the installation component for breaking the packaging bags and shaking them to unload the materials. The unloading component includes a bag-breaking box, a filter box, a feeding hopper, a vibration motor, a collection box, and a recycling box. The bag-breaking box is fixedly mounted on the installation frame. The filter box is fixedly mounted on one outer wall of the bag-breaking box. The feeding hopper is fixedly mounted on the bottom of the bag-breaking box. The vibration motor is fixedly mounted on the outer wall of the feeding hopper. The collection box is fixedly mounted on the bottom of the feeding hopper. The recycling box is fixedly mounted on the installation frame. A cutting blade is fixedly installed inside the bag-breaking box.

[0006] Furthermore, the feeding assembly includes a slide rail, a moving platform, a cylinder, a gripper, and a transmitter. The slide rail is mounted on the mounting assembly, the moving platform is slidably mounted on the slide rail, the cylinder is fixedly mounted on the bottom of the moving platform, the gripper is fixedly mounted on the output end of the cylinder, and the transmitter is fixedly mounted on the mounting assembly.

[0007] Furthermore, a baffle is fixedly installed on the transmitter, and the baffle is rectangular in shape.

[0008] Furthermore, the mounting assembly includes a mounting frame and a mounting plate. The mounting frame is composed of a combination of vertical and horizontal bars. The mounting plate is fixedly mounted on the top of the mounting frame, and the slide rail is fixedly mounted on the top of the mounting plate.

[0009] Furthermore, the mounting plate is rectangular in shape, and a rectangular opening is provided at the top of the mounting plate.

[0010] Furthermore, an inlet is provided on one side of the outer wall of the bag-breaking box.

[0011] In summary, due to the adoption of the above-mentioned technologies, the beneficial effects of this utility model are:

[0012] This invention features a feeding assembly where grippers pull material into a bag-breaking box. The material enters the box and comes into contact with cutting blades, which cut the packaging bag, releasing the material. As the material leaks out, some is lifted due to gravity and filtered by a filter box, preventing it from being trapped and sliding back into the box. The bag-breaking box then guides the material into a hopper, which collects and discharges it into a collection box. A vibration motor is activated to vibrate the hopper, preventing material from squeezing and causing blockages. After the bag is empty, the moving platform resets and releases the grippers, allowing the bag to fall onto a conveyor. The conveyor then moves the bag and drops it into a recycling bin for centralized collection. This invention offers the advantages of breaking open packaging bags, collecting and blocking falling material, and vibrating the material to prevent blockages caused by squeezing.

[0013] This invention features a feeding assembly. Materials are placed on a conveyor, and the conveyor is activated. The conveyor moves the materials, fine-tuning their position. Once the materials are aligned with the grippers, a cylinder is activated, causing the grippers to move downwards and adhere to the packaging bag. The grippers are then activated again, their hooks flipping to pick up the materials. The cylinder is then activated again to retract, causing the grippers to move upwards. The moving platform is then activated, moving horizontally within the limits of the slide rails. The moving platform moves the cylinder and grippers, providing the advantage of easily picking up and moving materials to break open bags. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the fully automatic enclosed bag-breaking and feeding machine of this utility model;

[0015] Figure 2 This is a top view of the fully automatic enclosed bag-breaking and feeding machine of this utility model;

[0016] Figure 3 This is a schematic diagram of the main structure of the fully automatic enclosed bag-breaking and feeding machine of this utility model;

[0017] Figure 4 This is a bottom view of the fully automatic enclosed bag-breaking and feeding machine of this utility model.

[0018] In the diagram: 1. Mounting assembly; 101. Mounting bracket; 102. Mounting plate; 2. Feeding assembly; 201. Slide rail; 202. Moving platform; 203. Cylinder; 204. Gripper; 205. Transmitter; 3. Discharging assembly; 301. Bag breaking box; 302. Filter box; 303. Discharge hopper; 304. Vibration motor; 305. Collection box; 306. Recycling box. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely represents selected embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0020] This utility model provides, for example Figures 1-4As shown, the fully automatic enclosed bag-breaking and unloading machine includes an installation assembly 1, a feeding assembly 2, and a unloading assembly 3. The feeding assembly 2 is mounted on the installation assembly 1 and is used to clamp and move materials and packaging. The unloading assembly 3 is mounted on the installation assembly 1 and is used to break the packaging bags and shake them to unload the materials. The unloading assembly 3 includes a bag-breaking box 301, a filter box 302, a feeding hopper 303, a vibration motor 304, a collection box 305, and a recycling box 306. The bag-breaking box 301 is fixedly mounted on the installation frame 10. 1. The filter box 302 is fixedly installed on one outer wall of the bag breaking box 301. The feeding hopper 303 is fixedly installed at the bottom of the bag breaking box 301. The vibration motor 304 is fixedly installed on the outer wall of the feeding hopper 303. The collection box 305 is fixedly installed at the bottom of the feeding hopper 303. The recycling box 306 is fixedly installed on the mounting frame 101. A cutting blade is fixedly installed inside the bag breaking box 301. More specifically, the gripper 204 drives the material into the bag breaking box 301. The material is placed inside the bag-breaking box 301 and comes into contact with the cutting blades inside the bag-breaking box 301. The cutting blades cut the material packaging bag, causing the packaging bag to open and the material to leak out. As the material leaks out, due to gravity, some of the material is thrown up and filtered by the filter box 302, intercepting the thrown material and allowing it to slide back into the bag-breaking box 301. The bag-breaking box 301 guides the material into the discharge hopper 303, which collects the material and discharges it into the collection box 305. The vibration motor 304 is then activated. The material hopper 303 is vibrated by the material hopper 304 to prevent materials from squeezing each other and causing blockage. After the material in the packaging bag is emptied, the moving platform 202 is started to reset and release the gripper 204. The packaging bag on the gripper 204 falls onto the conveyor 205. The conveyor 205 is started, and the conveyor 205 moves the packaging bag and throws it into the recycling bin 306 for centralized collection. It has the advantages of breaking open the material packaging bag, collecting and blocking the falling material, and vibrating the material to prevent it from squeezing each other and causing blockage.

[0021] Additionally, the feeding assembly 2 includes a slide rail 201, a moving platform 202, a cylinder 203, a gripper 204, and a transmitter 205. The slide rail 201 is mounted on the mounting assembly 1, the moving platform 202 is slidably mounted on the slide rail 201, the cylinder 203 is fixedly mounted on the bottom of the moving platform 202, the gripper 204 is fixedly mounted on the output end of the cylinder 203, and the transmitter 205 is fixedly mounted on the mounting assembly 1. More specifically, when material is placed on the transmitter 205 and the transmitter 205 is activated, the transmitter 205 moves the material. After fine-tuning the position, once the material is aligned with the gripper 204, the cylinder 203 is activated. The cylinder 203 moves the gripper 204 downward, allowing it to fit against the material packaging bag. The gripper 204 is then activated again, its hooks flipping to pick up the material. The cylinder 203 is then activated again to retract, causing the gripper 204 to move upward. The moving platform 202 is then activated, moving horizontally under the limit of the slide rail 201. The moving platform 202 moves the cylinder 203 and the gripper 204, providing the advantage of easily picking up and moving the material to break the bag.

[0022] In addition, a baffle is fixedly installed on the transmitter 205, and the baffle is rectangular in shape.

[0023] like Figure 1 As shown, the mounting assembly 1 includes a mounting frame 101 and a mounting plate 102. The mounting frame 101 is composed of a vertical bar and a horizontal bar. The mounting plate 102 is fixedly mounted on the top of the mounting frame 101, and the slide rail 201 is fixedly mounted on the top of the mounting plate 102.

[0024] In addition, the mounting plate 102 is rectangular in shape, and a rectangular opening is provided on the top of the mounting plate 102.

[0025] In some embodiments, an inlet is provided on one side of the outer wall of the bag-breaking box 301.

[0026] Working principle:

[0027] Step 1: Clamp the bag to be broken. Place the material on the conveyor 205 and start the conveyor 205. The conveyor 205 moves the material to adjust its position. When the material is aligned with the gripper 204, start the cylinder 203. The cylinder 203 moves the gripper 204 downward and it fits the material packaging bag. Start the gripper 204 again. The gripper 204 flips to pick up the material. Start the cylinder 203 again to retract. The retraction of the cylinder 203 moves the gripper 204 upward. Start the moving platform 202. The moving platform 202 moves horizontally under the limit of the slide rail 201. The moving platform 202 moves the cylinder 203 and the gripper 204. The gripper 204 pulls the material into the bag breaking box 301. The material enters the bag breaking box 301 and comes into contact with the cutting blade inside the bag breaking box 301. The cutting blade cuts the material packaging bag, and the packaging bag is cut open to reveal the material.

[0028] Step Two: Vibration Discharge. The packaging bags are cut open by the cutting blades inside the bag-breaking box 301, allowing the material to leak out. Due to gravity, some of the material is thrown up and filtered by the filter box 302, intercepting it and allowing it to slide back into the bag-breaking box 301. The bag-breaking box 301 guides the material into the discharge hopper 303, which collects and discharges it into the collection box 305. The vibration motor 304 is activated to vibrate the discharge hopper 303, preventing material from squeezing and causing blockages. After the material in the packaging bags is emptied, the moving platform 202 is reset and the grippers 204 are released. The packaging bags on the grippers 204 fall onto the conveyor 205. The conveyor 205 is activated, moving the packaging bags and dropping them into the recycling box 306 for centralized collection.

[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

Claims

1. A fully automatic closed bag breaking and discharging machine, characterized in that: The system includes an installation assembly, a feeding assembly, and a discharging assembly. The feeding assembly is mounted on the installation assembly and is used to clamp and move materials and packaging. The discharging assembly is mounted on the installation assembly and is used to break open the packaging bags and shake them to discharge the materials. The discharging assembly includes a bag-breaking box, a filter box, a feeding hopper, a vibration motor, a collection box, and a recycling box. The bag-breaking box is fixedly mounted on the installation frame. The filter box is fixedly mounted on one outer wall of the bag-breaking box. The feeding hopper is fixedly mounted on the bottom of the bag-breaking box. The vibration motor is fixedly mounted on the outer wall of the feeding hopper. The collection box is fixedly mounted on the bottom of the feeding hopper. The recycling box is fixedly mounted on the installation frame. A cutting blade is fixedly installed inside the bag-breaking box.

2. The fully automatic closed bag breaking and discharging machine according to claim 1, characterized in that: The feeding assembly includes a slide rail, a moving platform, a cylinder, grippers, and a transmitter. The slide rail is mounted on the mounting assembly, the moving platform is slidably mounted on the slide rail, the cylinder is fixedly mounted on the bottom of the moving platform, the grippers are fixedly mounted on the output end of the cylinder, and the transmitter is fixedly mounted on the mounting assembly.

3. The fully automatic closed bag breaking and discharging machine according to claim 2, characterized in that: A baffle is fixedly installed on the transmitter, and the baffle is rectangular in shape.

4. The fully automatic closed bag breaking and discharging machine according to claim 2, characterized in that: The mounting assembly includes a mounting frame and a mounting plate. The mounting frame is composed of vertical and horizontal bars. The mounting plate is fixedly mounted on the top of the mounting frame, and the slide rail is fixedly mounted on the top of the mounting plate.

5. The fully automatic closed bag breaking and discharging machine according to claim 4, characterized in that: The mounting plate is rectangular in shape, and a rectangular opening is provided on the top of the mounting plate.

6. The fully automatic closed bag breaking and discharging machine according to claim 1, characterized in that: An inlet is provided on one side of the outer wall of the bag-breaking box.

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