Cable winding machine with wire clamp mechanism

Abstract

This utility model discloses a cable winding machine with a wire clamping mechanism, including a base, a frame fixedly connected to the upper surface of the base, two sliding openings on the outer surface of the frame, and a clamping assembly slidably connected inside the two sliding openings. A rotating disk is rotatably connected inside the frame via bearings, and a winding shaft is fixedly connected to the outer surface of the rotating disk. A wire-clamping groove is formed on the outer surface of the winding shaft. A drive assembly is mounted on the upper surface of the base, and a wire clamping mechanism is mounted on the upper surface of the drive assembly. The clamping assembly includes a sliding frame slidably mounted inside the sliding openings, and a clamping roller is rotatably connected inside the sliding frame via bearings. This device provides a wire-clamping groove on the winding shaft, and the spring-preloaded clamping roller cooperates with the sliding frame to clamp the wire groove, adaptively clamping cables of different diameters, ensuring that the cable end is always firmly fixed during the winding process, completely solving the problem of easy slippage of traditional clamps.

Description

Technical Field

[0001] This utility model relates to the field of cable processing, and in particular to a cable winding machine with a wire clamping mechanism. Background Technology

[0002] Cable processing involves manufacturing and processing various types of cable products such as cables, optical fibers, and wires. This process includes multiple steps to ensure that the final product can meet specific application requirements, such as power transmission, communication, and industrial control. Winding is a very important step in cable processing, mainly used to neatly wind the processed cables into coils for storage, transportation, and subsequent use. The winding process needs to ensure the neatness, usability, and prevention of damage during subsequent use.

[0003] Cable winding machines are commonly used specialized equipment in power construction, communication engineering, and electrical equipment manufacturing. They are mainly used for the winding, coiling, and arrangement of various cables. Existing winding machines mostly use simple clamps to fix the cable ends, which can easily lead to cable slippage and displacement during high-speed winding, resulting in loose winding or uneven arrangement. To address these issues, we propose a cable winding machine with a wire clamping mechanism. Utility Model Content

[0004] The purpose of this invention is to provide a cable winding machine with a wire clamping mechanism to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A cable winding machine with a wire clamping mechanism includes a base, a frame fixedly connected to the upper surface of the base, two sliding openings on the outer surface of the frame, a clamping assembly slidably connected inside the two sliding openings, a rotating disk rotatably connected inside the frame via bearings, a winding shaft fixedly connected to the outer surface of the rotating disk, a wire-clamping groove on the outer surface of the winding shaft, a driving assembly mounted on the upper surface of the base, a wire mechanism mounted on the upper surface of the driving assembly, and the clamping assembly including a sliding frame slidably mounted inside the sliding openings, a clamping roller rotatably connected inside the sliding frame via bearings, a spring fixedly connected to the inner wall of the sliding frame, one end of the spring being connected to the outer surface of the frame.

[0007] In a further embodiment, the wire guide mechanism includes a wire guide frame, an adjusting frame is slidably connected inside the wire guide frame, a pressure roller is rotatably connected inside the adjusting frame via a bearing, a limit roller is rotatably connected inside the wire guide frame via a bearing, a first threaded sleeve is fixedly embedded on the upper surface of the wire guide frame, an adjusting threaded shaft is threaded inside the first threaded sleeve, and the bottom end of the adjusting threaded shaft is rotatably connected to the upper surface of the adjusting frame via a bearing.

[0008] In a further embodiment, the drive assembly includes a housing mounted on the upper surface of the base. A first motor is mounted on one end of the housing. Two sliding grooves are formed on the inner wall of the housing. A slider is slidably connected inside each of the sliding grooves. A sliding plate is fixedly connected to one side of the two sliders that are close to each other. A second threaded sleeve is fixedly embedded inside the sliding plate. A lead screw is threaded inside the second threaded sleeve. The top end of the lead screw is connected to the output end of the first motor. The bottom end of the lead screw is rotatably connected to the inner wall of the housing through a bearing.

[0009] In a further embodiment, the upper surface of the housing has an opening, and the top of the sliding plate passes through the opening and is connected to the bottom surface of the wire frame.

[0010] In a further embodiment, a cover is installed on the back of the frame, the outer surface of the cover is provided with heat dissipation holes, a second motor is installed on the outer surface of the frame, and the output end of the second motor is connected to the outer surface of the rotating disk.

[0011] In a further embodiment, a controller is mounted on the front of the base, and two sets of support legs are fixedly connected to the bottom of the base.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This device features a wire clamping groove on the winding shaft. Through the cooperation of a spring-loaded clamping roller and a sliding frame with the wire clamping groove, it adaptively clamps cables of different diameters, ensuring that the cable ends are always firmly fixed during the winding process. This completely solves the problem of easy slippage in traditional clamps. The unique wire guide mechanism uses a combination of adjustable pressure rollers and limit rollers, which, together with the first thread sleeve, precisely adjust the cable tension to achieve an evenly spaced arrangement of cables on the winding shaft. The drive component drives the wire guide mechanism to reciprocate through a lead screw, so that the wires are evenly wound on the winding shaft. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of a cable winding machine with a wire clamping mechanism.

[0015] Figure 2 This is a top view of the frame structure of a cable winding machine with a wire clamping mechanism.

[0016] Figure 3 This is a top-section schematic diagram of the drive assembly in a cable winding machine with a wire clamping mechanism.

[0017] Figure 4 This is a side view of the wire mechanism in a cable winding machine with a wire clamping mechanism.

[0018] In the diagram: 1. Base; 2. Support foot; 3. Controller; 4. Frame; 5. Clamping assembly; 501. Sliding frame; 502. Spring; 503. Clamping roller; 6. Slide opening; 7. Rotating disk; 8. Wire guiding mechanism; 801. Wire guide frame; 802. Limiting roller; 803. Adjusting frame; 804. Pressure roller; 805. First thread sleeve; 806. Adjusting thread shaft; 9. Drive assembly; 901. Machine housing; 902. First motor; 903. Sliding plate; 904. Second thread sleeve; 905. Lead screw; 906. Slider; 907. Slide groove; 10. Machine cover; 11. Through port; 12. Heat dissipation hole; 13. Winding shaft; 14. Wire clamping groove; 15. Second motor. Detailed Implementation

[0019] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4In this utility model, a cable winding machine with a wire clamping mechanism includes a base 1. A frame 4 is fixedly connected to the upper surface of the base 1. Two sliding openings 6 are opened on the outer surface of the frame 4. A clamping assembly 5 is slidably connected inside the two sliding openings 6. The clamping assembly 5 includes a sliding frame 501 slidably installed inside the sliding opening 6. A clamping roller 503 is rotatably connected inside the sliding frame 501 through a bearing. A spring 502 is fixedly connected to the inner wall of the sliding frame 501. One end of the spring 502 is connected to the outer surface of the frame 4. Through the cooperation of the spring 502 and the sliding frame 501, the clamping roller 503 on the sliding frame 501 cooperates with the wire clamping groove 14 to fix the end of the wire. The clamping roller 503, which is pre-tightened by the spring 502, cooperates with the sliding frame 501 to adaptively clamp cables of different diameters, ensuring that the cable end is always firmly fixed during the winding process, and completely solving the problem of easy slippage of traditional clamps.

[0023] Inside the frame 4, a rotating disk 7 is rotatably connected via bearings. A winding shaft 13 is fixedly connected to the outer surface of the rotating disk 7. A wire clamping groove 14 is opened on the outer surface of the winding shaft 13. A cover 10 is installed on the back of the frame 4. The outer surface of the cover 10 is provided with heat dissipation holes 12. A second motor 15 is installed on the outer surface of the frame 4. The output end of the second motor 15 is connected to the outer surface of the rotating disk 7. When the winding machine is started, the second motor 15 drives the winding shaft 13 to wind the wire. The heat dissipation holes 12 in the cover 10 form a convection air duct, which effectively reduces the temperature rise of the second motor 15 during long-term operation. A controller 3 is installed on the front of the base 1. Two sets of support feet 2 are fixedly connected to the bottom of the base 1. The controller 3 centrally controls the drive component 9 and the clamping component 5, realizing one-button operation and significantly reducing the labor intensity of the operator. The support feet 2 facilitate the support of the winding machine.

[0024] A drive assembly 9 is installed on the upper surface of the base 1. The drive assembly 9 includes a housing 901 installed on the upper surface of the base 1. A first motor 902 is installed at one end of the housing 901. Two sliding grooves 907 are opened on the inner wall of the housing 901. A slider 906 is slidably connected inside each sliding groove 907. A sliding plate 903 is fixedly connected to the side of the two sliders 906 that are close to each other. A second threaded sleeve 904 is fixedly embedded inside the sliding plate 903. A lead screw 905 is threaded inside the second threaded sleeve 904. The top end of the lead screw 905 is connected to the output end of the first motor 902. The bottom end of the lead screw 905 is rotatably connected to the inner wall of the housing 901 through a bearing. During winding, the first motor 902 in the drive assembly 9 drives the lead screw 905 to cooperate with the thread action of the second threaded sleeve 904 in the sliding plate 903, so that the sliding plate 903 drives the wire mechanism 8 to reciprocate, thereby making the wire evenly wound.

[0025] A wire guide mechanism 8 is mounted on the upper surface of the drive assembly 9. The wire guide mechanism 8 includes a wire guide frame 801. An adjusting frame 803 is slidably connected inside the wire guide frame 801. A pressure roller 804 is rotatably connected inside the adjusting frame 803 via a bearing. A limiting roller 802 is rotatably connected inside the wire guide frame 801 via a bearing. A first threaded sleeve 805 is fixedly embedded on the upper surface of the wire guide frame 801. An adjusting threaded shaft 806 is threaded inside the first threaded sleeve 805. The bottom end of the adjusting threaded shaft 806 is rotatably connected to the upper surface of the adjusting frame 803 via a bearing. An opening 11 is provided on the upper surface of the housing 901. The top end of the sliding plate 903 passes through the opening 11 and is connected to the bottom surface of the wire guide frame 801. The unique wire guide mechanism 8 uses an adjustable pressure roller 804 and a limiting roller 802 combined with the first threaded sleeve 805 to precisely adjust the cable tension and achieve precise and evenly spaced cable arrangement on the winding shaft 13.

[0026] The working principle of this utility model is as follows:

[0027] In use, the cable winding machine is supported in the operating position by the support foot 2. The power of the winding machine is turned on, and one end of the wire to be wound is passed between the pressure roller 804 and the limiting roller 802 in the wire mechanism 8. Then, the end of the wire is inserted into the wire clamping groove 14 in the winding shaft 13. The spring 502 cooperates with the sliding frame 501, so that the clamping roller 503 on the sliding frame 501 cooperates with the wire clamping groove 14 to fix the end of the wire. Start the winding machine, and the second motor 15 drives the winding shaft 13 to wind the wire. At the same time, the first motor 902 in the drive assembly 9 drives the lead screw 905 to cooperate with the second thread sleeve 904 in the sliding plate 903 to drive the wire mechanism 8 to reciprocate, so that the wire is evenly wound.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A cable winding machine with a tape guide clamping mechanism, characterized by: The device includes a base (1), a frame (4) is fixedly connected to the upper surface of the base (1), two sliding openings (6) are opened on the outer surface of the frame (4), a clamping assembly (5) is slidably connected inside the two sliding openings (6), a rotating disk (7) is rotatably connected inside the frame (4) through a bearing, a winding shaft (13) is fixedly connected to the outer surface of the rotating disk (7), a wire clamping groove (14) is opened on the outer surface of the winding shaft (13), a driving assembly (9) is installed on the upper surface of the base (1), and a wire mechanism (8) is installed on the upper surface of the driving assembly (9). The clamping assembly (5) includes a sliding frame (501) slidably installed inside the sliding opening (6). The inside of the sliding frame (501) is rotatably connected to a clamping roller (503) via a bearing. A spring (502) is fixedly connected to the inner wall of the sliding frame (501). One end of the spring (502) is connected to the outer surface of the frame (4).

2. The cable winding machine with a wire clamping mechanism according to claim 1, characterized in that: The wire guide mechanism (8) includes a wire guide frame (801), an adjusting frame (803) is slidably connected inside the wire guide frame (801), a pressure roller (804) is rotatably connected inside the adjusting frame (803) via a bearing, a limiting roller (802) is rotatably connected inside the wire guide frame (801) via a bearing, a first thread sleeve (805) is fixedly embedded on the upper surface of the wire guide frame (801), an adjusting thread shaft (806) is threadedly connected inside the first thread sleeve (805), and the bottom end of the adjusting thread shaft (806) is rotatably connected to the upper surface of the adjusting frame (803) via a bearing.

3. A cable winding machine with a wire clamping mechanism according to claim 1, characterized in that: The drive assembly (9) includes a housing (901) mounted on the upper surface of the base (1). A first motor (902) is mounted on one end of the housing (901). Two sliding grooves (907) are opened on the inner wall of the housing (901). A slider (906) is slidably connected inside each of the sliding grooves (907). A sliding plate (903) is fixedly connected to one side of the two sliders (906) that are close to each other. A second threaded sleeve (904) is fixedly embedded inside the sliding plate (903). A lead screw (905) is threaded inside the second threaded sleeve (904). The top end of the lead screw (905) is connected to the output end of the first motor (902). The bottom end of the lead screw (905) is rotatably connected to the inner wall of the housing (901) through a bearing.

4. A cable winding machine with a wire clamping mechanism according to claim 3, characterized in that: The upper surface of the housing (901) is provided with an opening (11), and the top of the sliding plate (903) passes through the opening (11) and is connected to the bottom surface of the wire frame (801).

5. A cable winding machine with a wire clamping mechanism according to claim 1, characterized in that: A cover (10) is installed on the back of the frame (4). The outer surface of the cover (10) is provided with heat dissipation holes (12). A second motor (15) is installed on the outer surface of the frame (4). The output end of the second motor (15) is connected to the outer surface of the rotating disk (7).

6. A cable winding machine with a wire clamping mechanism according to claim 1, characterized in that: The base (1) has a controller (3) installed on its front side, and two sets of support feet (2) are fixedly connected to the bottom surface of the base (1).

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