A foam end product hoisting apparatus

Abstract

This utility model provides a foam product lifting device, relating to the field of foam lifting technology. It includes: a base, a control platform mounted on one side of the top of the base, a step mounted on the outer end of the base near the control platform, and a lifting assembly mounted on the top of the base. The lifting assembly includes: a support column, a lifting arm, a mounting block, a reel, a wire rope, a winding motor, a mounting head, and a hook. This foam product lifting device ensures balanced force on the foam product through the lifting assembly, preventing damage. It solves the problem of existing foam products placed on forklifts where the ends are not properly supported, easily causing sinking and breakage during loading. Furthermore, the rotating assembly allows the support column and lifting arm to rotate, adjusting the lifting direction of the foam product, thus better coordinating the loading operation, reducing the workload of loading, and achieving time and labor savings.

Description

Technical Field

[0001] This utility model relates to the field of foam hoisting technology, specifically a foam finished product hoisting equipment. Background Technology

[0002] Foam is typically a porous structure formed within a solid medium. This structure endows foam with unique physical properties such as lightweight, thermal insulation, sound insulation, and cushioning. Due to these unique properties, foam is widely used in various industries: packaging (utilizing its cushioning and shock-absorbing properties to protect products), construction (as thermal and sound insulation materials), furniture and automotive interiors (using soft foam to make cushions, mattresses, and other comfort products), and industry and manufacturing (for shock absorption, sealing, filtration, and other functions). Currently, when loading finished foam products onto trucks, the stacked foam products are packaged for protection, and then loaded using a forklift. However, the ends of the foam products are not properly supported on the forklift, making them prone to sinking under stress. Since finished foam products are fragile, the ends are easily broken and damaged during loading. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a foam product lifting device. The lifting components can ensure the force balance of the foam product and avoid damage to the foam product. It solves the problem that when the foam product is placed on a forklift, the two ends of the foam product are not supported, which can easily cause the foam product to sink and break during loading. The rotating components can drive the support column and lifting arm to rotate and adjust the direction of the foam product lifting, thereby better coordinating the loading operation of the foam product, reducing the labor intensity of loading the foam product and achieving the purpose of saving time and effort.

[0004] The technical problem to be solved by this utility model is achieved by the following technical solution:

[0005] A foam product hoisting device includes: a base; a control platform installed on one side of the top of the base; a step installed on the outer end of the base near the control platform; a hoisting assembly disposed on the top of the base, the hoisting assembly including: a support column, a hoisting arm, a mounting block, a winding drum, a wire rope, a winding motor, a mounting head, and a hook; and a rotating assembly disposed on the top of the base, the rotating assembly including: a transmission gear, a device cavity, a rotating motor, a rotating shaft, and a drive gear.

[0006] Preferably, a support column is installed on the top of the base, a lifting arm is installed on the top of the support column, mounting blocks are installed on both sides of the bottom of the lifting arm, a winding drum is installed between the two mounting blocks, a steel wire rope is wound on the winding drum, a winding motor is installed on the outer end of one of the mounting blocks, the output shaft of the winding motor is connected to the winding drum, an installation head is installed at one end of the steel wire rope, and a hook is installed at the bottom of the installation head.

[0007] Preferably, a transmission gear is installed at the bottom of the support column, the base has an equipment cavity inside, a rotary motor is installed on one side of the equipment cavity, a rotating shaft is installed on the top of the rotary motor, and a drive gear that meshes with the transmission gear is installed on the top of the rotating shaft.

[0008] Preferably, an adapter is installed at the top of the lifting arm, and the two sides inside the adapter are rotatably connected to the wheels via bearings.

[0009] Preferably, the lifting arm is equipped with multiple fixing frames, and each of the multiple fixing frames has a through hole at its bottom.

[0010] Preferably, a fixing block is installed on both sides of the outer end of the base, an electric cylinder is installed on the top of each fixing block, a telescopic rod is installed at the bottom of each electric cylinder, and a support block is installed at the bottom of the telescopic rod.

[0011] Preferably, the outer end of the base has multiple heat dissipation vents, and the multiple heat dissipation vents are directly opposite the position of the rotary motor.

[0012] Compared with existing technologies, the beneficial effects of this utility model are:

[0013] By using a combination of support columns, lifting arms, mounting blocks, reels, wire ropes, winding motors, mounting heads, and hooks, the foam finished product can be ensured to be under balanced stress, thus avoiding damage. This solves the problem that when foam finished products are placed on forklifts, the ends of the foam finished products are not properly supported, which can cause them to sink and break during loading.

[0014] By using transmission gears, equipment chambers, rotary motors, rotating shafts, and drive gears in combination, the support columns and lifting arms can be rotated to adjust the direction of the foam finished product lifting, thereby better coordinating the loading of the foam finished product onto the truck, reducing the workload of loading the foam finished product onto the truck, and achieving the purpose of saving time and labor. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 2 This is a schematic cross-sectional view of the present invention.

[0017] Figure 3 This is a schematic diagram of the winding drum structure of this utility model.

[0018] Figure 4 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle.

[0019] Figure 5 For the present utility model Figure 1 Enlarged structural diagram at point B.

[0020] Figure 6 This is a schematic diagram of the connection structure between the transmission gear and the drive gear of this utility model.

[0021] Figure 7 This is a front view structural diagram of the base of this utility model.

[0022] Figures 1-7 Components: 1. Base; 101. Control panel; 102. Steps; 2. Support column; 201. Lifting arm; 202. Mounting block; 203. Winding drum; 204. Wire rope; 205. Winding motor; 206. Mounting head; 207. Hook; 208. Adapter; 209. Rotary wheel; 210. Fixing frame; 211. Through hole; 3. Transmission gear; 301. Equipment cavity; 302. Rotary motor; 303. Rotating shaft; 304. Drive gear; 4. Fixing block; 401. Electric cylinder; 402. Telescopic rod; 403. Support block; 5. Heat dissipation vent. Detailed Implementation

[0023] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0024] The present application will now be described in detail with reference to the accompanying drawings and specific embodiments. Example

[0025] like Figures 1-7As shown, a foam finished product hoisting equipment includes: a base 1, a control platform 101 installed on one side of the top of the base 1, a step 102 installed on the outer end of the base 1 near the control platform 101, a hoisting assembly set on the top of the base 1, the hoisting assembly including: a support column 2, a hoisting arm 201, a mounting block 202, a winding drum 203, a wire rope 204, a winding motor 205, a mounting head 206 and a hook 207, and a rotating assembly set on the top of the base 1, the rotating assembly including: a transmission gear 3, an equipment cavity 301, a rotating motor 302, a rotating shaft 303 and a drive gear 304.

[0026] Among them, a fixing block 4 is installed on both sides of the outer end of the base 1, an electric cylinder 401 is installed on the top of the fixing block 4, a telescopic rod 402 is installed at the bottom of the electric cylinder 401, and a support block 403 is installed at the bottom of the telescopic rod 402.

[0027] When loading finished foam products onto a truck, the base 1 is moved to the loading area. The electric cylinder 401 is started by the control panel 101. The electric cylinder 401 drives the telescopic rod 402 to move downward. The telescopic rod 402 drives the support block 403 to move down and contact the ground, reinforcing and supporting the base 1 to ensure good stability during the use of the hoisting equipment.

[0028] The base 1 has a support column 2 installed on top, a lifting arm 201 installed on top of the support column 2, and mounting blocks 202 installed on both sides of the bottom of the lifting arm 201. A winding drum 203 is installed between the two mounting blocks 202, and a steel wire rope 204 is wound on the winding drum 203. A winding motor 205 is installed on the outer end of one of the mounting blocks 202. The output shaft of the winding motor 205 is connected to the winding drum 203. An installation head 206 is installed on one end of the steel wire rope 204, and a hook 207 is installed at the bottom of the installation head 206.

[0029] After stabilizing the base 1, start the winding motor 205 in reverse operation via the control panel 101. The winding motor 205 drives the winding drum 203 to rotate in the opposite direction, loosening the wire rope 204 wound on the winding drum 203. This allows the weight of the hook 207 to pull the wire rope 204 downwards, lowering the position of the hook 207. Then, manually hook the hook 207 onto the installation strap secured with the foam product. At this point, start the winding motor 205 in forward operation via the control panel 101. The winding motor 205 drives the winding drum 203 to rotate in the forward direction, loosening the wire rope wound on the winding drum 203. Tightening 204 means that the steel wire rope 204 pulls the hook 207 and the foam product upward, so that the foam product is lifted and placed into the truck bed. Then, the workers can release the hook 207 from the installation strap inside the truck bed. The installation strap is tied to both ends and the middle of the foam product with force. When the foam product is lifted and loaded, it can ensure that the foam product is under balanced force and avoid damage to the foam product. This solves the problem that when the foam product is placed on the forklift, the two ends of the foam product are not under force and are easy to sink, which makes the two ends of the foam product easy to break and be damaged during loading.

[0030] The hoisting boom 201 is equipped with an adapter 208 at its top. Inside the adapter 208, two wheels 209 are rotatably connected to both sides via bearings. During the operation of the wire rope 204, the wire rope 204 is placed in contact with the wheels 209 inside the adapter 208. When the wire rope 204 is pulled, the wheels 209 rotate, which can reduce the wear of the wire rope 204 and provide good protection for the wire rope 204.

[0031] The lifting arm 201 is equipped with multiple fixing frames 210, and each fixing frame 210 has a through hole 211 at its bottom. When the lifting arm 201 is in use, the fixing frames 210 on the lifting arm 201 can be used to pass the wire rope 204 on the winding drum 203 through the through hole 211 for positioning, so that the wire rope 204 and the lifting arm 201 are in the same direction, preventing the wire rope 204 from hanging loosely.

[0032] Among them, the support column 2 is equipped with a transmission gear 3 at the bottom, the base 1 is provided with an equipment cavity 301, a rotary motor 302 is installed on one side of the equipment cavity 301, a rotating shaft 303 is installed on the top of the rotary motor 302, and a drive gear 304 that meshes with the transmission gear 3 is installed on the top of the rotating shaft 303.

[0033] During the use of the lifting arm 201, the rotary motor 302 is started by the control console 101. The rotary motor 302 drives the rotating shaft 303 to drive the drive gear 304 to rotate. Since the drive gear 304 is meshed with the transmission gear 3, it can drive the transmission gear 3 to rotate, which in turn drives the support column 2 and the lifting arm 201 to rotate and adjust the direction of the foam product lifting. This allows for better coordination in completing the foam product loading operation, reducing the workload of loading the foam product and achieving the purpose of saving time and effort.

[0034] The base 1 has multiple heat dissipation vents 5 on its outer end, which are directly opposite the position of the rotary motor 302. When the rotary motor 302 is used inside the base 1, the heat generated by the rotary motor 302 can be dissipated from the base 1 to the outside of the base 1 through the multiple heat dissipation vents 5. The heat is carried away by the air flow, which can accelerate the heat dissipation speed of the rotary motor 302, prevent the rotary motor 302 from overheating, and extend the service life of the rotary motor 302.

[0035] The power supply method of the hoisting equipment in this application can be either external power supply or battery pack power supply, to ensure that the electrical structure of the hoisting equipment can be powered on and used normally. That is, the control console 101 is electrically connected to the winding motor 205, the rotary motor 302 and the electric cylinder 401 respectively. The operation of the winding motor 205, the rotary motor 302 and the electric cylinder 401 can be controlled by the control console 101. The control program involved in this utility model can be implemented by those skilled in the art based on the same or similar principles in the prior art. This part is not the innovation of this utility model.

[0036] Working principle:

[0037] When loading the finished foam product onto the truck, move the base 1 to the loading area. Start the electric cylinder 401 via the control panel 101. The electric cylinder 401 drives the telescopic rod 402 downwards, causing the support block 403 to move down and contact the ground, reinforcing and supporting the base 1 to ensure good stability during the lifting operation. After stabilizing the base 1, start the winding motor 205 in reverse operation via the control panel 101. The winding motor 205 drives the winding drum 203 to rotate in the opposite direction, loosening the wire rope 204 wound on the drum 203. The weight of the hook 207 itself will pull the wire rope 204 downwards, lowering the position of the hook 207. Then, manually hook the hook 207 onto the installation strap secured to the finished foam product. By starting the winding motor 205 in forward rotation via the control unit 101, the winding motor 205 drives the winding drum 203 to rotate in the forward direction, tightening the steel wire rope 204 wound on the winding drum 203. That is, the steel wire rope 204 pulls the hook 207 and the foam product upward, so that the foam product is lifted and placed into the truck bed. Then, the staff can release the hook 207 from the mounting strap in the truck bed. The mounting strap is secured to both ends and the middle of the foam product, ensuring that the foam product is balanced when lifted and loaded onto the truck, thus avoiding damage to the foam product. This solves the problem that when the foam product is placed on a forklift, the ends of the foam product are not properly supported, which can cause it to sink and break during loading.

[0038] During the use of the lifting arm 201, the rotary motor 302 is started by the control console 101. The rotary motor 302 drives the rotating shaft 303 to drive the drive gear 304 to rotate. Since the drive gear 304 is meshed with the transmission gear 3, it can drive the transmission gear 3 to rotate, which in turn drives the support column 2 and the lifting arm 201 to rotate and adjust the direction of the foam product lifting. This allows for better coordination in completing the foam product loading operation, reducing the workload of loading the foam product and achieving the purpose of saving time and effort.

[0039] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.

[0040] The above provides a detailed description of a foam finished product hoisting device provided in the embodiments of this application. Specific examples have been used to illustrate the principles and implementation methods of this application. The description of the above embodiments is only for the purpose of helping to understand the technical solutions and core ideas of this application. Those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A foam finished product hoisting apparatus, characterized by, include: Base (1); The control panel (101) is installed on one side of the top of the base (1). A step (102) is installed on the outer end of the base (1) near the control panel (101). The hoisting assembly is located on the top of the base (1). The hoisting assembly includes: a support column (2), a hoisting arm (201), a mounting block (202), a winding drum (203), a wire rope (204), a winding motor (205), a mounting head (206), and a hook (207). The rotating assembly disposed on the top of the base (1) includes: a transmission gear (3), a device cavity (301), a rotary motor (302), a rotating shaft (303), and a drive gear (304).

2. The foam finished product hoisting equipment according to claim 1, characterized in that, The base (1) is equipped with a support column (2) on top, and a lifting arm (201) is installed on top of the support column (2). Mounting blocks (202) are installed on both sides of the bottom of the lifting arm (201). A winding drum (203) is installed between the two mounting blocks (202). A wire rope (204) is wound on the winding drum (203). A winding motor (205) is installed on the outer end of one of the mounting blocks (202). The output shaft of the winding motor (205) is connected to the winding drum (203). An installation head (206) is installed at one end of the wire rope (204). A hook (207) is installed at the bottom of the installation head (206).

3. The foam finished goods hoist apparatus of claim 2, wherein, The support column (2) is equipped with a transmission gear (3) at its bottom. The base (1) has an equipment cavity (301) inside. A rotary motor (302) is installed on one side inside the equipment cavity (301). A rotating shaft (303) is installed on the top of the rotary motor (302). A drive gear (304) that meshes with the transmission gear (3) is installed on the top of the rotating shaft (303).

4. The foam finished goods hoist apparatus of claim 2, wherein, The top of the lifting arm (201) is equipped with an adapter (208), and the two sides inside the adapter (208) are rotatably connected to the wheels (209) through bearings.

5. The foam finished goods hoist apparatus of claim 2, wherein, The lifting arm (201) is equipped with multiple fixing frames (210), and each fixing frame (210) has a through hole (211) at its bottom.

6. The foam finished goods hoist apparatus of claim 1, wherein, The base (1) has fixing blocks (4) installed on both sides of its outer end. Each fixing block (4) has an electric cylinder (401) installed on its top. Each electric cylinder (401) has a telescopic rod (402) installed at its bottom. Each telescopic rod (402) has a support block (403) installed at its bottom.

7. The foam finished goods hoist apparatus of claim 3, wherein, The base (1) has multiple heat dissipation vents (5) at its outer end, and the multiple heat dissipation vents (5) are directly opposite the position of the rotary motor (302).

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