Textile double roller embossing device

Abstract

This utility model relates to the field of textile technology and discloses a double-roller ginning device for textiles, including a box body. The box body is equipped with a cotton stripping mechanism, and a feeding mechanism is arranged on the left side of the box body. A screening mechanism is arranged on the left side of the feeding mechanism, and the screening mechanism includes multiple support columns. The device of this utility model is powered by a vibrating motor in the screening mechanism to drive the screen plate to vibrate. When cotton with impurities such as dust and stones is put in, these attached substances are effectively shaken off by the vibration of the screen plate. At the same time, the matching dust collection system collects the shaken dust and fine impurities in time through the dust collection hood. This solves the problem of high impurity content in the finished cotton due to the raw cotton being directly put into the ginning machine without treatment. In addition, the device also integrates a fan and a feeding pipe, and uses airflow to send the pre-treated cotton into the ginning machine, which significantly reduces the labor intensity of manual handling and feeding.

Description

Technical Field

[0001] This utility model relates to the field of textile technology, specifically to a double-roller calendering device for textiles. Background Technology

[0002] A cotton gin is a type of cotton processing machinery that separates lint from raw cotton. It requires that the quality of the cotton fibers and the cotton seeds not be damaged during the ginning process. Common types include saw gins and roller gins. Roller gins utilize the surface of rollers with a high coefficient of friction to adhere to and carry cotton fibers, thereby achieving separation from the cotton seeds. They have a simple structure, low manufacturing cost, are easy to operate and maintain, and are less likely to break cotton fibers. They are suitable for processing fine cotton, long-staple cotton, and seed cotton with poor maturity.

[0003] At present, cotton ginning is mostly done manually. The cotton is contaminated with dust, stones and other pollutants without any cleaning. This results in more impurities in the processed cotton, affecting its quality. It must be cleaned again later, which increases the number of processes and costs. Utility Model Content

[0004] The purpose of this invention is to provide a double-roller ginning device for textiles to solve the problem of excessive impurities in the processed cotton.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a double-roller calendering device for textiles, comprising a box body, an uncoiling mechanism inside the box body, a feeding mechanism on the left side of the box body, and a screening mechanism on the left side of the feeding mechanism;

[0006] The screening mechanism includes multiple support columns, each with a telescopic rod slidably installed inside. A screen plate is connected to the top of the telescopic rod. A spring is fitted on the outer surface of each set of telescopic rods. Two baffles are connected to the upper surface of the screen plate. A vacuum cleaner is installed below the screen plate. The output end of the vacuum cleaner is connected to a collection box, and the input end of the vacuum cleaner is connected to a suction pipe. The end of the suction pipe away from the vacuum cleaner is connected to a suction hood. A vibration motor is installed on the inner wall of the suction hood. Two support legs are connected to the bottom surface of the suction hood, and the output end of the vibration motor is connected to the bottom surface of the screen plate.

[0007] Preferably, the feeding mechanism includes two fans disposed below the slide plate, and the input ends of the two fans are connected to a storage bin.

[0008] Preferably, each of the blowers has an output end connected to a feed pipe, and the end of each feed pipe away from the blower has a feed inlet, the bottom surface of which is connected to the upper surface of the housing.

[0009] Preferably, the molting mechanism includes two first motors installed on the right side of the box, and the output end of each first motor is connected to a leather roller through the box.

[0010] Preferably, two second motors are installed on the right side of the housing, and each second motor has a hobbing cutter installed at its output end after penetrating the housing. Two fixed cutters are installed on the bottom wall of the housing.

[0011] Preferably, the bottom wall of the box is equipped with two cotton-removing knives, and the upper surface of each cotton-removing knife and the inner wall of the box are jointly equipped with a discharge plate.

[0012] Preferably, the outer surface of the box has two discharge ports, and a collection box is slidably installed on the outer surfaces of the two fixed blades. A handle is installed on the outer surface of the collection box after it passes through the box.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] This utility model device uses a vibrating motor in the screening mechanism to drive the screen plate to vibrate. When cotton containing impurities such as dust and stones is put in, these attached substances are effectively shaken off by the vibration of the screen plate. At the same time, the matching dust collection system uses a dust collection hood to promptly suck up and collect the shaken-off dust and fine impurities, solving the problem of high impurity content in the finished cotton due to the raw cotton being directly put into the ginning machine without treatment. In addition, the device also integrates a fan and a feed pipe, using an automated airflow conveying method to send the pre-treated cotton into the ginning machine, significantly reducing the labor intensity of manual handling and feeding, and improving the overall automation level of the operation. Attached Figure Description

[0015] Figure 1 A rear sectional view of a double-roller calendering device for textiles provided by this utility model;

[0016] Figure 2 Right sectional view of a double-roller calendering device for textiles provided by this utility model;

[0017] Figure 3 A front view of a double-roller calendering device for textiles provided by this utility model;

[0018] Figure 4 A diagram of a support column in a double-roller calendering device for textiles provided by this utility model;

[0019] Figure 5 A diagram of the rollers in a double-roller ginning device for textiles provided by this utility model.

[0020] In the diagram: 1. Box body; 2. Screening mechanism; 201. Vacuum cleaner; 202. Vacuum pipe; 203. Vacuum hood; 204. Screen plate; 205. Baffle; 206. Slide plate; 207. Support column; 208. Telescopic rod; 209. Spring; 210. Vibration motor; 211. Collection box; 212. Support leg; 3. Cotton removal mechanism; 301. First motor; 302. Second motor; 303. Rubber roller; 304. Fixed knife; 305. Roller knife; 306. Discharge plate; 307. Cotton removal knife; 4. Feeding mechanism; 401. Storage box; 402. Fan; 403. Feed pipe; 404. Feed inlet; 5. Collection box; 6. Discharge outlet; 7. Handle. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figure 1 and Figure 2 As shown, a double-roller ginning device for textiles includes a housing 1. Two discharge ports 6 are opened on the outer surface of the housing 1. A collection box 5 is slidably mounted on the outer surfaces of two fixed blades 304. A handle 7 is installed on the outer surface of the collection box 5 after it penetrates the housing 1. The cotton lint cleaned by the cotton-removing blade 307 slides along the discharge plate 306 and finally reaches the discharge port 6 on the side of the housing 1. A collection box 5 is installed between the two fixed blades 304. This collection box 5 can collect the cotton seeds removed by the fixed blades 304 and the roller blades 305 working together. When the collection box 5 is full of cotton seeds, the operator can hold the handle 7 and pull the collection box 5 horizontally out of the housing 1 for emptying or replacement.

[0023] like Figure 1 and Figure 4As shown, a screening mechanism 2 is arranged to the left of the feeding mechanism 4. The screening mechanism 2 includes multiple support columns 207. A telescopic rod 208 is slidably installed inside each support column 207. The top of the telescopic rod 208 is connected to a screen plate 204. A spring 209 is sleeved on the outer surface of each set of telescopic rods 208. Two baffles 205 are connected to the upper surface of the screen plate 204. A vacuum cleaner 201 is arranged below the screen plate 204. The output end of the vacuum cleaner 201 is connected to a collection box 211, and the input end of the vacuum cleaner 201 is connected to a suction pipe 202. The end of the suction pipe 202 away from the vacuum cleaner 201 is connected to a dust collection hood 203. A vibration motor 210 is installed on the inner wall of the dust collection hood 203. Two support legs 212 are connected to the bottom surface of the dust collection hood 203. The output end of the vibration motor 210 is connected to the bottom surface of the screen plate 204. The vibration motor 210 is started by a control device. The vibration causes the screen plate 204 to vibrate. The screen plate 204 can be set with a certain inclination to facilitate the movement of cotton during the vibration process, so that it is conveyed into the storage box 401. At the same time, smaller impurities and dust will fall down through the holes of the screen plate 204. The dust hood 203 is installed above the screen plate 204. The vacuum cleaner 201 sucks away the dust and fine impurities generated during the screening process through the vacuum pipe 202 and conveys them to the collection box 211 for centralized processing. The baffle 205 prevents material from splashing, while the sliding plate 206 guides the qualified cotton after screening to the bottom. The telescopic rod 208 and the spring 209 help absorb the impact generated by the vibration, stabilize the vibration effect, and reduce the impact on other parts of the device.

[0024] like Figure 1 and Figure 3 As shown, a feeding mechanism 4 is provided on the left side of the box 1. The feeding mechanism 4 includes two fans 402 located below the slide plate 206. The input ends of the two fans 402 are connected to the storage box 401. The output end of each fan 402 is connected to the feeding pipe 403. The end of each feeding pipe 403 away from the fan 402 is connected to the feeding port 404. The bottom surface of the feeding port 404 is connected to the upper surface of the box 1. The screened cotton is stored in the storage box 401. When feeding is required, the two fans 402 are started by the control device to generate negative pressure, which sucks the cotton in the storage box 401 and transports it through the feeding pipe 403 to the feeding port 404 located above the box 1. The airflow sends the cotton into the box 1, where it falls onto the roller 303 that is about to start working, ready for the next step of ginning.

[0025] like Figure 1 , Figure 2 and Figure 5As shown, the interior of the housing 1 is equipped with a cotton removal mechanism 3. The feeding mechanism 4 includes two fans 402 located below the slide plate 206. The input ends of the two fans 402 are connected to a storage bin 401. The output end of each fan 402 is connected to a feed pipe 403. The end of each feed pipe 403 away from the fan 402 is connected to a feed inlet 404. The cotton removal mechanism 3 includes two first motors 301 installed on the right side of the housing 1. The output end of each first motor 301 passes through the housing 1 and is equipped with a roller 303. Two second motors 302 are installed on the right side of the housing 1. The output end of each second motor 302 passes through the housing 1 and is equipped with a roller cutter 305. Two fixed cutters 304 are installed on the bottom wall of the housing 1. Two cotton removal cutters 307 are installed on the bottom wall of the housing 1. The upper surface of each cotton removal cutter 307 and the inner wall of the housing 1 are jointly equipped with a discharge plate 306. The two first motors 301 drive the two rollers 303 respectively. The cotton, which is fed by the screening and feeding mechanism 4, is guided between the two rollers and rotates stably. The second motor 302 drives the roller 305 to rotate. The roller 305 works in conjunction with the stationary fixed blade 304 to remove cotton seeds. The removed cotton seeds fall into the collection box 5. The cotton stripping blade 307 peels the cotton off the roller 303 and slides out from the discharge port 6 through the discharge plate 306.

[0026] Working principle: The vibration motor 210 is started by the control device, which drives the screen plate 204 to vibrate. This causes the cotton to move on the screen plate 204. At the same time, smaller impurities and dust fall down through the holes of the screen plate 204. The dust collection hood 203 is installed above the screen plate 204. The vacuum cleaner 201 sucks away the dust and fine impurities generated during the screening process through the vacuum pipe 202 and transports them to the collection box 211 for centralized processing. The baffle 205 prevents material from splashing, while the sliding plate 206 guides the qualified cotton after screening to the bottom. The telescopic rod 208 and the spring 209 help absorb the impact generated by the vibration, stabilize the vibration effect, and reduce the impact on other parts of the device.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A double-couching device for textile, comprising a box (1), characterized in that, The box (1) is equipped with a detachment mechanism (3) inside, and a feeding mechanism (4) is provided on the left side of the box (1). A screening mechanism (2) is provided on the left side of the feeding mechanism (4). The screening mechanism (2) includes multiple support columns (207), each support column (207) has a telescopic rod (208) slidably installed inside, the top of the telescopic rod (208) is connected to a screen plate (204), the outer surface of each set of telescopic rods (208) is fitted with a spring (209), the upper surface of the screen plate (204) is connected to two baffles (205), and a vacuum cleaner (201) is arranged below the screen plate (204). 1) The output end is connected to a collection box (211), the input end of the vacuum cleaner (201) is connected to a suction pipe (202), the end of the suction pipe (202) away from the vacuum cleaner (201) is connected to a dust hood (203), the inner wall of the dust hood (203) is equipped with a vibration motor (210), the bottom surface of the dust hood (203) is connected to two support legs (212), and the output end of the vibration motor (210) is connected to the bottom surface of the sieve plate (204).

2. A double roller embossing device for textile fabric according to claim 1, characterized in that: The feeding mechanism (4) includes two fans (402) located below the slide plate (206), and the input ends of the two fans (402) are connected to the storage box (401).

3. The textile double-roller ginning device according to claim 2, characterized in that: Each of the blowers (402) has an output end connected to a feed pipe (403), and each feed pipe (403) has an inlet (404) at the end away from the blower (402), with the bottom surface of the inlet (404) connected to the upper surface of the housing (1).

4. The double-roller ginning device for textiles according to claim 1, characterized in that: The detachment mechanism (3) includes two first motors (301) installed on the right side of the box (1), and each first motor (301) has a leather roller (303) installed at the output end of the box (1).

5. The double-roller ginning device for textiles according to claim 4, characterized in that: Two second motors (302) are installed on the right side of the housing (1). Each second motor (302) has a hob (305) installed after passing through the housing (1). Two fixed cutters (304) are installed on the bottom wall of the housing (1).

6. The double-roller ginning device for textiles according to claim 1, characterized in that: The bottom wall of the box (1) is equipped with two cotton removal knives (307), and the upper surface of each cotton removal knife (307) and the inner wall of the box (1) are jointly equipped with a discharge plate (306).

7. A double-roller ginning device for textiles according to claim 5, characterized in that: Two discharge ports (6) are opened on the outer surface of the box (1), and a collection box (5) is slidably installed on the outer surface of the two fixed blades (304). A handle (7) is installed on the outer surface of the collection box (5) after penetrating the box (1).

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