Intelligent carpet processing waste collection device
The intelligent carpet processing waste collection device, using components such as support plates, positioning components, and air pumps, effectively absorbs and uniformly discharges lightweight waste materials from the carpet processing process. This solves the problem of existing devices being unable to recycle lightweight waste materials and improves the collection efficiency and cleanliness of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANJIN SHENGRUN CARPET CO LTD
- Filing Date
- 2025-07-11
- Publication Date
- 2026-06-16
Smart Images

Figure CN224358831U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of carpet processing technology, and in particular to an intelligent carpet processing waste collection device. Background Technology
[0002] Carpet processing generates a large amount of waste, such as fiber fragments, dust, and scraps. Waste collection devices can effectively collect these wastes, preventing them from scattering in the production environment, thereby maintaining the cleanliness and hygiene of the production site, reducing the frequency and time of manual cleaning, and improving production efficiency.
[0003] Most current carpet processing waste collection devices have relatively simple structures. The waste generated during processing can only fall naturally into the recycling bin below the device. However, carpet waste may also contain some lightweight and small lint-like waste. This type of waste is easy to adhere to the device or the surface of the carpet and is difficult to sink naturally, making recycling more difficult and causing the device to be unable to collect the waste generated.
[0004] Therefore, given the difficulty existing waste collection devices face in recovering lighter waste materials, an intelligent carpet processing waste collection device can be designed. This device uses a two-way recovery method, where heavier waste materials fall naturally for collection, while lighter waste materials are sucked up from above. This ensures that all waste materials are fully recovered, keeping the device clean and tidy, thus effectively enhancing its practical value. Utility Model Content
[0005] In order to overcome the problem that most carpet processing waste collection devices may still have some lightweight and small-sized lint waste, which is easy to be adsorbed on the device or carpet surface, making recycling difficult and causing the device to be unable to fully collect the generated waste, this utility model is proposed.
[0006] The technical solution of this utility model is as follows: an intelligent carpet processing waste collection device, comprising a support plate, a processing table, a positioning component, a waste hole, a recycling hopper, a control panel, a discharge component, a first rotating shaft, a telescopic rod, a reciprocating component, a hollow plate, a moving component, a suction hole, an air pump, and a telescopic pipe. The processing table is located on the inner side of the support plate, and the positioning component is located above the processing table. A waste hole is opened on one side of the processing table, and a recycling hopper is located on the bottom surface of the processing table. A control panel is located on one side of one set of support plates, and a discharge component is located on the bottom surface of the recycling hopper. A first rotating shaft is located on the inner side of the recycling hopper, and a telescopic rod is located on the outer side of one end of the first rotating shaft. Reciprocating components are located at both ends of the first rotating shaft. A hollow plate is located at one end of the telescopic rod, and a moving component is located on the outer side of the hollow plate. A suction hole is opened on the bottom surface of the hollow plate, and an air pump is located on the outer side of the hollow plate. A telescopic pipe is located on one side of the air pump.
[0007] Preferably, a support plate is used to support and fix the processing table. The carpet to be processed is placed on the processing table and fixed on the processing table by a positioning component. The carpet is cut and brushed on the processing table. The waste generated during processing falls into the recycling hopper through the waste hole. The reciprocating component is controlled by the control panel to drive the first rotating shaft to rotate back and forth. The rotation of the first rotating shaft drives the telescopic rod to swing back and forth. The telescopic rod is adjusted to connect and fix the hollow plate. The moving component drives the hollow plate to move back and forth on the processing table. The air pump is controlled by the control panel to start. The air pump creates negative pressure in the hollow plate, causing the suction hole to suck the lighter waste into the hollow plate. The waste is then transported to the recycling hopper through the telescopic pipe. Finally, the waste in the recycling hopper is discharged uniformly by the discharge component, thereby achieving full recycling of all waste generated, ensuring a clean and tidy effect of the device, and enhancing the practical value of the device.
[0008] Preferably, two sets of support plates are symmetrically arranged, multiple sets of waste holes are opened, a first rotating shaft passes through the support plate, and the first rotating shaft is rotatably connected to the support plate and the recycling hopper. A hollow plate is set between the two sets of support plates and above the processing table. Multiple sets of suction holes are opened. The air pump and the control panel are electrically connected to each other. One end of the telescopic tube is connected to the hollow plate, and the other end of the telescopic tube is connected to the recycling hopper.
[0009] Preferably, the positioning component includes a threaded groove, a first sliding groove, a screw, a rotating plate, and a pressure plate. The top end of the support plate has a threaded groove, and two sets of threaded grooves are symmetrically provided. The first sliding groove is provided on one side of the support plate, and the first sliding groove and the threaded groove are interconnected. A screw is provided inside the threaded groove, and the screw is threadedly connected to the threaded groove. A rotating plate is provided at the top end of the screw, and a pressure plate is provided at the bottom end of the screw. The pressure plate is rotatably connected to the screw, and the pressure plate slides along the first sliding groove.
[0010] Preferably, the discharge assembly includes a discharge pipe and a solenoid valve. The discharge pipe is located at the bottom of the recovery hopper, and a solenoid valve is located on one side of the discharge pipe. The solenoid valve is electrically connected to the control panel.
[0011] Preferably, the reciprocating assembly includes a fixed frame, a reciprocating motor, and a first connecting block. The fixed frame is provided on the outer side of the support plate, and the fixed frame is rotatably connected to one end of the first rotating shaft. The reciprocating motor is provided on the outer side of one set of fixed frames, and the output end of the reciprocating motor is connected to the first rotating shaft. The reciprocating motor is electrically connected to the control panel. The first connecting blocks are provided on the outer sides of both ends of the first rotating shaft, and the telescopic rod is provided on one side of the first connecting block.
[0012] Preferably, the movable component includes a second connecting block, a second rotating shaft, and a second sliding groove. One end of the telescopic rod is provided with the second connecting block, and both ends of the hollow plate are provided with the second rotating shaft. One end of the second rotating shaft is rotatably connected to the second connecting block. A second sliding groove is provided on one side of the support plate, and the second rotating shaft slides along the second sliding groove.
[0013] Preferably, the moving component also includes ball bearings and a third slide groove. Ball bearings are provided at both ends of the hollow plate, and multiple sets of ball bearings are symmetrically arranged. The ball bearings are in rolling connection with the hollow plate. A third slide groove is provided on one side of the support plate, and the third slide groove is symmetrically opened on both sides of the second slide groove. The ball bearings slide along the third slide groove.
[0014] The beneficial effects of this utility model are:
[0015] During carpet processing, a support plate supports and fixes the processing table, on which the carpet to be processed is placed. The carpet is then cut, brushed, and processed on the table. Waste materials generated during processing fall through waste holes into a collection hopper. A control panel controls the reciprocating rotation of a first rotating shaft, which in turn drives a telescopic rod to swing back and forth. Adjusting the telescopic rod connects to and fixes a hollow plate, causing the hollow plate to move back and forth on the processing table. The control panel also controls the operation of an air pump, which creates negative pressure inside the hollow plate, drawing lighter waste materials into it through the suction holes. The waste is then transported to the collection hopper via a telescopic pipe. Finally, the waste in the collection hopper is discharged. This design addresses the common problem in most carpet processing waste collection devices where waste often simply falls naturally into the collection box below the device. Smaller pieces of waste, such as lint, tend to adhere to the device or carpet surface and are difficult to collect naturally, thus increasing the device's practical value. Attached Figure Description
[0016] Figure 1 The diagram shown is a three-dimensional structural schematic of the intelligent carpet processing waste collection device of this utility model;
[0017] Figure 2 The diagram shown is a three-dimensional cross-sectional view of the recycling hopper of the intelligent carpet processing waste collection device of this utility model.
[0018] Figure 3 The diagram shown is a three-dimensional structural schematic of the positioning component of the intelligent carpet processing waste collection device of this utility model.
[0019] Figure 4 The diagram shown is a three-dimensional structural schematic of the mobile component of the intelligent carpet processing waste collection device of this utility model.
[0020] Explanation of reference numerals in the attached drawings: 1. Support plate; 101. Threaded groove; 102. First slide groove; 103. Screw; 104. Rotating plate; 105. Pressure plate; 2. Processing table; 3. Waste hole; 4. Recycling hopper; 401. Discharge pipe; 402. Solenoid valve; 5. Control panel; 6. First rotating shaft; 601. Fixing frame; 602. Reciprocating motor; 603. First connecting block; 7. Telescopic rod; 8. Hollow plate; 801. Second connecting block; 802. Second rotating shaft; 803. Second slide groove; 804. Ball bearing; 805. Third slide groove; 9. Suction hole; 10. Air pump; 11. Telescopic pipe. Detailed Implementation
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0022] Please see Figure 1 and Figure 2 This utility model provides an embodiment of an intelligent carpet processing waste collection device, comprising a support plate 1, a processing table 2, a positioning component, waste holes 3, a collection hopper 4, a control panel 5, a discharge component, a first rotating shaft 6, a telescopic rod 7, a reciprocating component, a hollow plate 8, a moving component, a suction hole 9, an air pump 10, and a telescopic pipe 11. Two sets of support plates 1 are symmetrically arranged. The processing table 2 is located on the inner side of the support plate 1. A positioning component is located above the processing table 2. Multiple sets of waste holes 3 are provided on one side of the processing table 2. A collection hopper 4 is located on the bottom surface of the processing table 2. A control panel 5 is located on one side of one set of support plates 1. A discharge component is located on the bottom surface of the collection hopper 4. A first rotating shaft 6 is located on the inner side of the collection hopper 4. A rotating shaft 6 passes through the support plate 1. The first rotating shaft 6 is rotatably connected to the support plate 1 and the recycling hopper 4. A telescopic rod 7 is provided on the outer side of one end of the first rotating shaft 6. Reciprocating components are provided at both ends of the first rotating shaft 6. A hollow plate 8 is provided at one end of the telescopic rod 7. The hollow plate 8 is located between the two sets of support plates 1 and above the processing table 2. A moving component is provided on the outer side of the hollow plate 8. A suction hole 9 is opened on the bottom surface of the hollow plate 8. Multiple sets of suction holes 9 are opened. An air pump 10 is provided on the outer side of the hollow plate 8. The air pump 10 is electrically connected to the control panel 5. A telescopic pipe 11 is provided on one side of the air pump 10. One end of the telescopic pipe 11 is connected to the hollow plate 8, and the other end of the telescopic pipe 11 is connected to the recycling hopper 4.
[0023] Please see Figure 3In this embodiment, the positioning component includes a threaded groove 101, a first sliding groove 102, a screw 103, a rotating plate 104, and a pressure plate 105. A threaded groove 101 is provided at one top end of the support plate 1, and two sets of threaded grooves 101 are symmetrically provided. A first sliding groove 102 is provided on one side of the support plate 1, and the first sliding groove 102 communicates with the threaded groove 101. A screw 103 is provided inside the threaded groove 101, and the screw 103 is threadedly connected to the threaded groove 101. A screw is provided at the top end of the screw 103. A pressure plate 105 is provided at the bottom of the rotating plate 104 and the screw 103. The pressure plate 105 and the screw 103 are rotatably connected. The pressure plate 105 slides along the first slide groove 102 and is threadedly connected to the screw 103 through the threaded groove 101. Rotating the rotating plate 104 drives the screw 103 to rotate. Rotating the screw 103 causes it to move up and down in the threaded groove 101, thereby flexibly adjusting the height of the pressure plate 105 and making the pressure plate 105 slide up and down along the first slide groove 102, thereby fixing it on the processing table 2 according to the actual thickness of the carpet.
[0024] Please see Figure 2 In this embodiment, the discharge assembly includes a discharge pipe 401 and a solenoid valve 402. The discharge pipe 401 is provided at the bottom of the recycling hopper 4, and the solenoid valve 402 is provided on one side of the discharge pipe 401. The solenoid valve 402 is electrically connected to the control panel 5. The control panel 5 controls the opening and closing of the solenoid valve 402, and the solenoid valve 402 controls the opening and closing of the discharge pipe 401. The discharge pipe 401 is opened to discharge the waste material in the recycling hopper 4.
[0025] Please see Figure 1 and Figure 2 In this embodiment, the reciprocating assembly includes a fixed frame 601, a reciprocating motor 602, and a first connecting block 603. The fixed frame 601 is provided on the outer side of the support plate 1. The fixed frame 601 is rotatably connected to one end of the first rotating shaft 6. The reciprocating motor 602 is provided on the outer side of one set of fixed frames 601. The output end of the reciprocating motor 602 is connected to the first rotating shaft 6. The reciprocating motor 602 is electrically connected to the control panel 5. The first connecting block 603 is provided on the outer side of both ends of the first rotating shaft 6. The telescopic rod 7 is provided on one side of the first connecting block 603. The first rotating shaft 6 is rotatably connected to the fixed frame 601. The reciprocating motor 602 is controlled by the control panel 5. The reciprocating motor 602 drives the first rotating shaft 6 to reciprocate. The rotation of the first rotating shaft 6 drives the first connecting block 603 to reciprocate. The telescopic rod 7 is connected and fixed by the first connecting block 603, thereby driving the telescopic rod 7 to move back and forth.
[0026] Please see Figure 4In this embodiment, the moving component includes a second connecting block 801, a second rotating shaft 802, a second sliding groove 803, ball bearings 804, and a third sliding groove 805. One end of the telescopic rod 7 is provided with the second connecting block 801, and both ends of the hollow plate 8 are provided with the second rotating shaft 802. One end of the second rotating shaft 802 is rotatably connected to the second connecting block 801. A second sliding groove 803 is provided on one side of the support plate 1, and the second rotating shaft 802 slides along the second sliding groove 803. Multiple sets of ball bearings 804 are symmetrically arranged at both ends of the hollow plate 8. 4 is connected to the hollow plate 8 by rolling. A third slide groove 805 is provided on one side of the support plate 1. The third slide groove 805 is symmetrically provided on both sides of the second slide groove 803. The ball bearing 804 slides along the third slide groove 805. The second connecting block 801 is rotatably connected to the second rotating shaft 802. The hollow plate 8 is connected and fixed by the second rotating shaft 802, so that the swing telescopic rod 7 can drive the hollow plate 8 to move back to the original position at the same time. The second rotating shaft 802 is displaced along the second slide groove 803, thereby driving the ball bearing 804 to roll synchronously along the third slide groove 805, ensuring the stable displacement of the hollow plate 8.
[0027] Before processing the carpet, the carpet is laid flat on the processing table 2 of the support plate 1. The rotating plate 104 drives the screw 103 to move down along the threaded groove 101. The screw 103 drives the pressure plate 105 to slide down along the first slide groove 102. The pressure plate 105 presses the carpet tightly against the four corners of the processing table 2.
[0028] When processing carpets, the carpets on the processing table 2 are processed. The waste generated during processing falls into the recycling hopper 4 through the waste hole 3. At the same time, the reciprocating motor 602 is controlled by the control panel 5. The reciprocating motor 602 drives the first rotating shaft 6 on the fixed frame 601 to rotate back and forth. The rotation of the first rotating shaft 6 drives the telescopic rod 7 on the first connecting block 603 to extend and retract, so that the second rotating shaft 802 on the second connecting block 801 slides along the second slide groove 803, thereby driving the hollow plate 8 to move back and forth, and causing the ball 804 to roll along the third slide groove 805.
[0029] At the same time, the air pump 10 is controlled by the control panel 5. The air pump 10 is started to generate negative pressure in the hollow plate 8, so that the suction hole 9 sucks the lighter waste into the hollow plate 8, and the waste is transported to the recycling hopper 4 through the telescopic pipe 11.
[0030] Finally, the solenoid valve 402 is opened and closed by the control panel 5. The solenoid valve 402 is used to open the discharge pipe 401, and the waste material in the recycling hopper 4 is discharged.
[0031] Through the above steps, the processing table 2 is fixed by setting up a support plate 1. The carpet to be processed is placed on the processing table 2 and fixed on the processing table 2 by a positioning component. The carpet is cut and brushed on the processing table 2. The waste generated during processing falls into the recycling hopper 4 through the waste hole 3. The reciprocating component is controlled by the control panel 5 to drive the first rotating shaft 6 to rotate back and forth. The rotation of the first rotating shaft 6 drives the telescopic rod 7 to swing back and forth. The telescopic rod 7 is adjusted to connect and fix the hollow plate 8. The moving component drives the hollow plate 8 to move back and forth on the processing table 2. The air pump 10 is controlled by the control panel 5 to run. The air pump 10 is started to control the generation of negative pressure in the hollow plate 8, so that the suction hole 9 sucks the lighter waste into the hollow plate 8. The waste is transported to the recycling hopper 4 through the telescopic pipe 11. Finally, the waste in the recycling hopper 4 is discharged uniformly by the discharge component, so as to fully recover all the waste generated and ensure that the device is clean and tidy.
[0032] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.
Claims
1. An intelligent carpet processing waste collection device, comprising a support plate (1), a processing table (2), a positioning component, a waste hole (3), a recycling hopper (4), a control panel (5), and a discharge component, characterized in that: It also includes a first rotating shaft (6), a telescopic rod (7), a reciprocating assembly, a hollow plate (8), a moving assembly, a suction hole (9), an air pump (10), and a telescopic pipe (11). A processing table (2) is provided on the inner side of the support plate (1), a positioning assembly is provided above the processing table (2), a waste hole (3) is provided on one side of the processing table (2), and a recycling hopper (4) is provided on the bottom surface of the processing table (2). A control panel (5) is provided on one side of one set of support plates (1), and the recycling hopper (4) is... A discharge assembly is provided on the bottom surface. A first rotating shaft (6) is provided on the inner side of the recycling hopper (4). A telescopic rod (7) is provided on the outer side of one end of the first rotating shaft (6). Reciprocating assemblies are provided at both ends of the first rotating shaft (6). A hollow plate (8) is provided at one end of the telescopic rod (7). A moving assembly is provided on the outer side of the hollow plate (8). A suction hole (9) is opened on the bottom surface of the hollow plate (8). An air pump (10) is provided on the outer side of the hollow plate (8). A telescopic pipe (11) is provided on one side of the air pump (10).
2. The intelligent carpet processing waste collection device according to claim 1, characterized in that: Two sets of support plates (1) are symmetrically arranged. Multiple sets of waste holes (3) are opened. The first rotating shaft (6) passes through the support plate (1). The first rotating shaft (6) is rotatably connected to the support plate (1) and the recycling hopper (4). The hollow plate (8) is set between the two sets of support plates (1) and is set above the processing table (2). Multiple sets of suction holes (9) are opened. The air pump (10) is electrically connected to the control panel (5). One end of the telescopic pipe (11) is connected to the hollow plate (8) and the other end of the telescopic pipe (11) is connected to the recycling hopper (4).
3. The intelligent carpet processing waste collection device according to claim 1, characterized in that: The positioning assembly includes a threaded groove (101), a first sliding groove (102), a screw (103), a rotating plate (104), and a pressure plate (105). The top end of the support plate (1) is provided with a threaded groove (101), and two sets of threaded grooves (101) are symmetrically provided. The first sliding groove (102) is provided on one side of the support plate (1), and the first sliding groove (102) and the threaded groove (101) are interconnected. The screw (103) is provided inside the threaded groove (101), and the screw (103) is threadedly connected to the threaded groove (101). The top end of the screw (103) is provided with a rotating plate (104), and the bottom end of the screw (103) is provided with a pressure plate (105). The pressure plate (105) is rotatably connected to the screw (103), and the pressure plate (105) slides along the first sliding groove (102).
4. The intelligent carpet processing waste collection device according to claim 1, characterized in that: The discharge assembly includes a discharge pipe (401) and a solenoid valve (402). The bottom end of the recovery hopper (4) is provided with a discharge pipe (401), and a solenoid valve (402) is provided on one side of the discharge pipe (401). The solenoid valve (402) is electrically connected to the control panel (5).
5. The intelligent carpet processing waste collection device according to claim 1, characterized in that: The reciprocating assembly includes a fixed frame (601), a reciprocating motor (602), and a first connecting block (603). The fixed frame (601) is provided on the outer side of the support plate (1). The fixed frame (601) is rotatably connected to one end of the first rotating shaft (6). The reciprocating motor (602) is provided on the outer side of one set of fixed frames (601). The output end of the reciprocating motor (602) is connected to the first rotating shaft (6). The reciprocating motor (602) is electrically connected to the control panel (5). The first connecting block (603) is provided on the outer side of both ends of the first rotating shaft (6). The telescopic rod (7) is provided on one side of the first connecting block (603).
6. The intelligent carpet processing waste collection device according to claim 1, characterized in that: The movable component includes a second connecting block (801), a second rotating shaft (802), and a second sliding groove (803). One end of the telescopic rod (7) is provided with the second connecting block (801), and both ends of the hollow plate (8) are provided with the second rotating shaft (802). One end of the second rotating shaft (802) is rotatably connected to the second connecting block (801). A second sliding groove (803) is provided on one side of the support plate (1), and the second rotating shaft (802) slides along the second sliding groove (803).
7. The intelligent carpet processing waste collection device according to claim 6, characterized in that: The moving component also includes a ball bearing (804) and a third slide groove (805). The hollow plate (8) is provided with ball bearings (804) at both ends. Multiple sets of ball bearings (804) are symmetrically arranged. The ball bearings (804) and the hollow plate (8) are connected to each other in a rolling manner. A third slide groove (805) is provided on one side of the support plate (1). The third slide groove (805) is symmetrically opened on both sides of the second slide groove (803). The ball bearings (804) slide along the third slide groove (805).