Carding machine facilitating quick discharge
By using independent motor control and an anti-static drum design, the problems of mismatch between the carding machine's output speed and subsequent processes, as well as impurity blockage, have been solved, achieving efficient and stable operation and rapid feeding of the carding machine.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SICHUAN PROVINCE HONGYA COUNTY BLUE SKY TEXTILE CO LTD
- Filing Date
- 2025-05-27
- Publication Date
- 2026-06-19
Smart Images
Figure CN224378324U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of spinning and processing technology, specifically to a carding machine that facilitates rapid material feeding. Background Technology
[0002] Spinning machines twist many plant and animal fibers together to form threads or yarns, which can then be woven into cloth. The earliest spinning machines had a very simple structure and were first used in the 14th century. After the 18th century, people invented better spinning machines, which made the textile industry the largest industry. All spinning machines do only two things: first, they aggregate a large number of short fibers into loose cotton threads, and then they gradually pull out the cotton threads and twist them into fine cotton threads. The cotton threads become longer after being twisted.
[0003] In the process of realizing this utility model, the inventors discovered the following problems with the existing technology: 1. The output speed of the carding machine is not matched with the feeding speed of the subsequent spinning process. If the output speed is too fast, the subsequent process will not be able to process it in time, resulting in cotton sliver accumulation. If the output speed is too slow, it will affect the efficiency of the entire production process and reduce the utilization rate of the equipment. The equipment needs to be adjusted and coordinated to ensure smooth connection between each process. 2. Raw materials such as cotton and chemical fibers contain a lot of impurities, such as cottonseed hulls, sand, and chemical fiber knots. These impurities will accumulate at the feed inlet, hindering the smooth conveying of raw materials and causing blockage. When the moisture content of the raw materials is high, the friction between the fibers increases, making them easy to entangle and stick together, forming clumps, which will block the feed inlet. This situation is more likely to occur with raw materials stored or processed in a humid environment. Utility Model Content
[0004] The purpose of this utility model is to provide a carding machine that facilitates rapid material feeding, thereby solving the problems mentioned in the background art, such as cottonseed hulls, sand, and chemical fiber knots. These impurities accumulate at the feed inlet, hindering the smooth transport of raw materials and causing blockages. When the moisture content of the raw materials is high, the friction between fibers increases, making them prone to entanglement and adhesion, forming clumps. To achieve the above objective, this utility model provides the following technical solution: a carding machine that facilitates rapid material feeding, comprising a housing, with a feed inlet welded to one side of the housing, and a support shell installed inside the housing by screws;
[0005] The housing has a first layer of guide plates welded inside. Below the first layer of guide plates is a second antistatic rotating cylinder. In front of the second antistatic rotating cylinder is a first antistatic rotating cylinder. The surface wall of the first antistatic rotating cylinder is welded with a first combing barb. Below the first antistatic rotating cylinder is a second layer of guide plates. Below the second layer of guide plates is a first double-thread combing rotating cylinder. The surface wall of the first double-thread combing rotating cylinder is welded with a combing plate. Behind the first double-thread combing rotating cylinder is a second double-thread combing rotating cylinder. Below the second double-thread combing rotating cylinder is a third layer of guide plates. A second pulley is rotatably connected to one side of the second antistatic rotating cylinder. The second pulley and the first pulley are connected by a drive belt to form a belt drive connection. A second gear is rotatably connected to the front of the first pulley. A first gear meshes with one side of the second gear. The output shaft of a first motor is installed in the front middle of the first gear by screws.
[0006] The housing of the second motor is mounted on the front of the support shell by screws, and the output shaft of the second motor is mounted on the drive shaft by screws. The drive shaft and the driven shaft are connected by a conveyor belt to form a belt drive. The support shaft is attached to the inside of the conveyor belt.
[0007] The housing of a third motor is mounted in front of the feed inlet by screws, and a third double-threaded combing drum is rotatably connected to the rear of the third motor. The outer wall of the third double-threaded combing drum is welded with a second combing barb.
[0008] More preferably, the second antistatic rotating drum and the first antistatic rotating drum are made of antistatic PP and antistatic PE materials, and the second antistatic rotating drum forms a rotating structure through a second pulley, and the first antistatic rotating drum and the second antistatic rotating drum are arranged horizontally inside the shell.
[0009] More preferably, the first pulley forms a rotating structure through the second gear, and the second gear forms a rotating structure through the first gear, and the first gear forms a rotating structure through the first motor.
[0010] More preferably, the second double-threaded combing drum forms a rotating structure through the first pulley, and the second double-threaded combing drum and the first double-threaded combing drum are horizontally arranged inside the housing.
[0011] More preferably, the first guide plate, the second guide plate and the third guide plate are vertically installed inside the housing by screws, and the first guide plate, the second guide plate and the third guide plate have the same shape and are composed of two inclined plates that are mirror-symmetrically distributed.
[0012] More preferably, the drive shaft forms a rotating structure via a second motor, the conveyor belt forms a rotating structure via the drive shaft, the driven shaft forms a rotating structure via the conveyor belt, and the drive shaft, support shaft, and driven shaft are horizontally distributed inside the conveyor belt.
[0013] More preferably, the third double-thread combing drum is configured to rotate via a third motor.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] In this invention, the first, second, and third motors in the carding machine control different key components. The output speed can be adjusted by changing the rotational speed of the second motor to control the conveyor belt speed, thus flexibly adapting to the feeding speed of subsequent spinning processes. This independent motor control allows the equipment to be precisely adjusted according to actual production needs, ensuring smooth transitions between processes and improving the stability and efficiency of the entire production process. Multiple drums and guide plates inside the carding machine work together to thoroughly comb the material. This combing process not only improves the quality of the carded cotton but also indirectly affects the output speed by rationally controlling the speed and degree of combing. For example, the first and second antistatic drums perform preliminary processing of the material, while the first and second double-thread carding drums further comb the material, making it more uniform after these processes, which is beneficial for controlling the stability of the output. Simultaneously, the coordinated work of each component can be adjusted according to actual conditions to achieve an output speed that matches subsequent processes.
[0016] In this invention, the first and second antistatic rotating drums are made of antistatic PP and antistatic PE materials, which can reduce the impact of static electricity on raw materials. During the raw material transportation process, static electricity can easily cause fibers to attract and entangle with each other, while the antistatic rotating drums can reduce the probability of this happening. In addition, the third double-threaded carding rotating drum performs preliminary carding of the material at the feed inlet. The second carding barbs welded to its surface wall can break up larger impurities and clumps, preventing them from clogging the feed inlet. At the same time, the first and second double-threaded carding rotating drums can further process any impurities and clumps that may exist in the subsequent carding process, ensuring smooth transportation of raw materials. The first, second, and third guide plates, which are vertically installed inside the shell, are composed of two inclined plates that are mirror-symmetrically distributed. This design can not only guide the flow direction of the material, but also make the material more dispersed during transportation, reducing the entanglement and adhesion between fibers. Especially when the raw material has a high moisture content, the guide plates can help the material disperse better and avoid forming clumps that block the feed inlet. At the same time, the presence of the guide plates also makes the material more orderly when passing through each processing component, improving the overall processing efficiency of the equipment. Attached Figure Description
[0017] Figure 1 This is a front view structural diagram of the present invention;
[0018] Figure 2 This is a top view of the structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of the housing of this utility model;
[0020] Figure 4 This is a schematic diagram of one side of the shell structure of this utility model;
[0021] Figure 5 This is a schematic diagram of the internal structure of the support shell of this utility model;
[0022] Figure 6 This is a schematic diagram of the internal structure of the feed inlet of this utility model.
[0023] In the diagram: 1. Shell; 101. First guide plate; 102. Second antistatic drum; 103. First carding barb; 104. First antistatic drum; 105. Second guide plate; 106. Carding plate; 107. First double-thread carding drum; 108. Second double-thread carding drum; 109. Third guide plate; 110. Second belt; 111. Drive belt; 112. First pulley; 113. Second gear; 114. First motor; 115. First gear; 2. Support shell; 201. Conveyor belt; 202. Driven shaft; 203. Support shaft; 204. Drive shaft; 205. Second motor; 3. Feed inlet; 301. Second carding barb; 302. Third double-thread carding drum; 303. Third motor. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1 to 6 This utility model provides a technical solution: a carding machine that facilitates rapid material feeding, including a housing 1, a feed inlet 3 welded to one side of the housing 1, and a support shell 2 installed inside the housing 1 by screws;
[0026] The housing 1 has a first guide plate 101 welded inside. Below the first guide plate 101 is a second antistatic rotating cylinder 102. In front of the second antistatic rotating cylinder 102 is a first antistatic rotating cylinder 104. The outer wall of the first antistatic rotating cylinder 104 is welded with first combing barbs 103. Below the first antistatic rotating cylinder 104 is a second guide plate 105. Below the second guide plate 105 is a first double-thread combing rotating cylinder 107. The outer wall of the first double-thread combing rotating cylinder 107 is welded with a combing plate 106. A second double-threaded combing drum 108 is provided behind 07. A third layer guide plate 109 is provided below the second double-threaded combing drum 108. A second pulley 110 is rotatably connected to one side of the second antistatic drum 102. The second pulley 110 and the first pulley 112 are connected by a drive belt 111 to form a belt drive connection. A second gear 113 is rotatably connected to the front of the first pulley 112. A first gear 115 is meshed on one side of the second gear 113. The output shaft of the first motor 114 is installed in the front middle of the first gear 115 by screws.
[0027] The housing of the second motor 205 is mounted on the front of the support housing 2 by screws. The output shaft of the second motor 205 is mounted on the drive shaft 204 by screws. The drive shaft 204 and the driven shaft 202 are connected by a belt drive through the conveyor belt 201. The support shaft 203 is attached to the inside of the conveyor belt 201.
[0028] The housing of the third motor 303 is installed in front of the feed inlet 3 by screws. The third double-thread combing drum 302 is rotatably connected to the rear of the third motor 303. The surface of the third double-thread combing drum 302 is welded with the second combing barb 301.
[0029] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the second antistatic drum 102 and the first antistatic drum 104 are made of antistatic PP and antistatic PE materials. The second antistatic drum 102 forms a rotating structure through the second pulley 110. The first antistatic drum 104 and the second antistatic drum 102 are horizontally arranged inside the housing 1. The second antistatic drum 102 and the first antistatic drum 104 are made of antistatic PP and antistatic PE materials. They rotate through the second pulley 110 and are horizontally arranged inside the housing 1. During the operation of the carding machine, these two drums mainly perform preliminary antistatic treatment on the material and guide the flow direction of the material. The use of antistatic materials can reduce the impact of static electricity on the material and ensure the stability of the carding process.
[0030] In this embodiment, as Figure 4As shown, the first pulley 112 forms a rotating structure through the second gear 113, and the second gear 113 forms a rotating structure through the first gear 115, and the first gear 115 forms a rotating structure through the first motor 114. The transmission relationship between the first motor 114, the first gear 115, the second gear 113 and the first pulley 112 plays a key role in the carding machine in transmitting the power of the first motor 114 to other related components, improving the adaptability and reliability of the equipment, and facilitating rapid material feeding.
[0031] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the second double-thread carding drum 108 forms a rotating structure through the first pulley 112, and the second double-thread carding drum 108 and the first double-thread carding drum 107 are horizontally arranged inside the housing 1. The two drums further card the material during the carding process, making the material more fluffy and uniform. The horizontally arranged double-thread carding drums increase the carding area and effect, improve the carding quality and efficiency, and are driven by the first pulley 112 to operate synchronously with other components, ensuring the continuity of the carding process and facilitating rapid material feeding.
[0032] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, inside the housing 1, a first layer guide plate 101, a second layer guide plate 105, and a third layer guide plate 109 are vertically installed by screws. The first layer guide plate 101, the second layer guide plate 105, and the third layer guide plate 109 have the same shape and are composed of two inclined plates that are mirror-symmetrically distributed. These two inclined plates guide the material flow direction in the carding machine, so that the material passes through each processing component along a predetermined path. The vertically installed guide plates make the material flow orderly, avoiding chaos and blockage. The mirror-symmetrical inclined plate structure increases the stability and reliability of the guidance, improves the working efficiency, and at the same time, helps the material to be quickly transferred to the next component, providing a guarantee for rapid material feeding.
[0033] In this embodiment, as Figure 5As shown, the drive shaft 204 forms a rotating structure via the second motor 205, and the conveyor belt 201 forms a rotating structure via the drive shaft 204. The driven shaft 202 also forms a rotating structure via the conveyor belt 201. The drive shaft 204, support shaft 203, and driven shaft 202 are horizontally distributed inside the conveyor belt 201. The drive shaft 204 is driven to rotate by the second motor 205, and the conveyor belt 201 drives the driven shaft 202 to rotate via the drive shaft 204. The conveyor belt 201 is responsible for quickly conveying the carded material in the carding machine, realizing the unloading. The second motor 205 drives the drive shaft 204 to rotate and drive the conveyor belt 201. The transmission method is stable and reliable, and can quickly convey materials. The horizontally distributed shaft structure makes the conveyor belt 201 run smoothly, improving the unloading speed and efficiency.
[0034] In this embodiment, as Figure 6 As shown, the third double-thread carding drum 302 forms a rotating structure through the third motor 303. The third double-thread carding drum 302 is driven to rotate by the third motor 303, and performs preliminary carding on the material at the feed inlet 3 to prepare for the subsequent carding process. The third motor 303 drives the third double-thread carding drum 302, making the carding work at the feed inlet 3 more efficient, avoiding material accumulation, improving the overall working efficiency of the carding machine, and creating favorable conditions for rapid material feeding.
[0035] The usage and advantages of this utility model: This carding machine, which facilitates rapid material feeding, operates as follows:
[0036] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, firstly, the first motor 114 is started. The output shaft of the first motor 114 drives the first gear 115 mounted in the middle of its front to rotate. The first gear 115 drives the second gear 113 meshing with it to rotate. The second gear 113 causes the first pulley 112 behind it to rotate. The first pulley 112 drives the second pulley 110 to rotate through the drive belt 111, thereby causing the second antistatic drum 102, which is rotatably connected to the second pulley 110, to start rotating. At the same time, the rotation of the first pulley 112 also drives the associated second double-thread combing drum 108 to rotate. The first antistatic drum 104 and the second antistatic drum 102, which are horizontally arranged inside the housing 1, also rotate accordingly. The first combing barbs 103 welded to the surface of the first antistatic drum 104 begin to perform combing. Then, the second motor 205 is started. The output shaft of the second motor 205 drives the drive shaft 204 to rotate. The drive shaft 204 drives the driven shaft 202 to rotate through the conveyor belt 201, causing the conveyor belt 201 to start running. The material is then received and transported. The third motor 303 is started, which drives the third double-thread carding drum 302 connected to it to rotate. The second carding barbs 301 welded to the surface of the third double-thread carding drum 302 begin to work, feeding the material into the carding machine through the feed port 3. After entering the housing 1, the material first falls on the first layer guide plate 101. Under the guidance of the first layer guide plate 101, it moves to the second anti-static drum 102 below. The second anti-static drum 102 performs preliminary processing on the material. Then, the material continues to pass through the first double-thread carding drum 107, which has carding plates 106 welded to its surface to perform carding, and the second double-thread carding drum 108 and other components, under the guidance of various guide plates, the second layer guide plate 105, the third layer guide plate 109, etc. The material is continuously processed under the carding and tumbling action of these drums to achieve the carding effect. After carding, the material is finally transported by the conveyor belt 201 to achieve rapid unloading and complete the entire operation process of the carding machine.
[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A carding machine facilitating quick discharge, comprising a housing (1), characterized in that: A feed inlet (3) is welded to one side of the housing (1), and a support shell (2) is installed inside the housing (1) by screws; The housing (1) has a first guide plate (101) welded inside. Below the first guide plate (101) is a second antistatic rotating cylinder (102). In front of the second antistatic rotating cylinder (102) is a first antistatic rotating cylinder (104). The surface of the first antistatic rotating cylinder (104) is welded with a first combing barb (103). Below the first antistatic rotating cylinder (104) is a second guide plate (105). Below the second guide plate (105) is a first double-thread combing rotating cylinder (107). The surface of the first double-thread combing rotating cylinder (107) is welded with a combing plate (106). (107) is provided with a second double-thread combing drum (108) at the rear. A third layer guide plate (109) is provided below the second double-thread combing drum (108). A second pulley (110) is rotatably connected to one side of the second antistatic drum (102). The second pulley (110) and the first pulley (112) are connected by a drive belt (111) to form a belt drive connection. A second gear (113) is rotatably connected to the front of the first pulley (112). A first gear (115) is meshed on one side of the second gear (113). The output shaft of the first motor (114) is installed in the front middle of the first gear (115) by screws. The housing of the second motor (205) is mounted on the front of the support shell (2) by screws. The output shaft of the second motor (205) is mounted on the drive shaft (204) by screws. The drive shaft (204) and the driven shaft (202) are connected by a belt drive through a conveyor belt (201). The support shaft (203) is attached to the inside of the conveyor belt (201). The housing of the third motor (303) is installed in front of the feed inlet (3) by screws. The third double-thread combing drum (302) is rotatably connected to the rear of the third motor (303). The surface wall of the third double-thread combing drum (302) is welded with a second combing barb (301).
2. The carding machine facilitating quick doffing of claim 1, wherein: The second antistatic rotating drum (102) and the first antistatic rotating drum (104) are made of antistatic PP and antistatic PE materials. The second antistatic rotating drum (102) forms a rotating structure through the second pulley (110). The first antistatic rotating drum (104) and the second antistatic rotating drum (102) are arranged horizontally inside the shell (1).
3. The carding machine facilitating quick doffing of claim 1, wherein: The first pulley (112) forms a rotating structure through the second gear (113), and the second gear (113) forms a rotating structure through the first gear (115), and the first gear (115) forms a rotating structure through the first motor (114).
4. The carding machine facilitating quick doffing of claim 1, wherein: The second double-thread combing drum (108) forms a rotating structure through the first pulley (112), and the second double-thread combing drum (108) and the first double-thread combing drum (107) are horizontally arranged inside the housing (1).
5. The carding machine facilitating quick doffing of claim 1, wherein: The housing (1) is vertically mounted with a first guide plate (101), a second guide plate (105) and a third guide plate (109) by screws. The first guide plate (101), the second guide plate (105) and the third guide plate (109) have the same shape and are composed of two inclined plates that are mirror-symmetrically distributed.
6. The carding machine facilitating quick doffing of claim 1, wherein: The drive shaft (204) forms a rotating structure via the second motor (205), and the conveyor belt (201) forms a rotating structure via the drive shaft (204), and the driven shaft (202) forms a rotating structure via the conveyor belt (201). The drive shaft (204), the support shaft (203), and the driven shaft (202) are horizontally distributed inside the conveyor belt (201).
7. The carding machine facilitating quick doffing of claim 1, wherein: The third double-thread combing drum (302) is configured to rotate via a third motor (303).