Chemical engineering air separation system intelligent variable load regulation expansion machine assembly
By using a quick-connect mechanism of sliding column, locking block and annular pressure plate, as well as the design of positioning groove and positioning rod, the problem of low efficiency in the connection and disassembly of traditional expander pipes is solved, realizing quick disassembly and positioning, and improving production efficiency and sealing performance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 张强
- Filing Date
- 2025-06-26
- Publication Date
- 2026-06-19
AI Technical Summary
Traditional expander pipe connections use flange bolts for fixing, which is inefficient to assemble and disassemble, cumbersome to operate, and affects production efficiency.
The quick-release connection mechanism, consisting of a sliding column, a locking block, and a ring pressure plate, combined with a positioning groove and a positioning rod, enables the rapid assembly, disassembly, and positioning of the expander and the pipeline.
It improves the efficiency of disassembling and assembling the expander and pipeline, reduces the difficulty of operation and maintenance costs, and ensures sealing and stability.
Smart Images

Figure CN224379927U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of expander components, specifically an expander component for intelligent variable load regulation in a chemical air separation system. Background Technology
[0002] The intelligent variable load regulating expander component in a chemical air separation system is a key piece of equipment used to efficiently control the gas expansion process and achieve dynamic adjustment of the system load, thereby optimizing energy consumption and adapting to changes in production needs. As a core component, the way the expander is connected to the pipeline directly affects the system's sealing performance, disassembly and assembly efficiency, and operational stability.
[0003] Traditional expander pipe connections typically use flange bolts for fixing. While the structure is reliable, it suffers from the following problems in practical applications: low disassembly and assembly efficiency; flange connections require tightening bolts one by one, which is cumbersome, especially during frequent maintenance or load adjustments, which is time-consuming and labor-intensive, affecting production efficiency and causing great inconvenience.
[0004] To address these issues, those skilled in the art have proposed an expander assembly for intelligent variable load regulation in chemical air separation systems. Utility Model Content
[0005] To address the aforementioned technical problems, this utility model provides an expander component for intelligent variable load regulation in a chemical air separation system, thereby solving the problems of low assembly and disassembly efficiency and cumbersome operation in the existing technology where expander pipeline connections are typically fixed using flange bolts.
[0006] An expander assembly for intelligent variable load regulation in a chemical air separation system includes an expander body and a connecting pipe. An installation pipe is fixedly connected to the side wall of the expander body. A sliding column is slidably arranged on the circumferential side of the installation pipe. One end of the sliding column extends into the installation pipe and an installation plate is fixedly installed on its outer surface. A tension spring is sleeved on the outer side of the sliding column. A locking block is fixedly installed on the side wall of the installation plate. The two ends of the tension spring are respectively connected to the inner side wall of the installation pipe and the side wall of the installation plate. An arc-shaped top block is fixedly installed on the end of the sliding column extending out of the installation pipe. An annular pressure plate is slidably arranged on the outer surface of the installation pipe, and the annular pressure plate contacts the arc-shaped surface of the arc-shaped top block.
[0007] The connecting tube is fixedly installed on the side wall, and the peripheral side of the insert tube is provided with a locking hole that matches the sliding column. The locking block is inserted into the locking hole and slidably disposed therewith.
[0008] Preferably, a sealing ring is fixedly installed on the inner wall of the mounting tube, the radius of the sealing ring being the same as the radius of the insertion tube, and an inner tube is fixedly installed on the side wall of the insertion tube, the inner tube extending into the sealing ring and sliding therewith.
[0009] Preferably, a limiting rod is fixedly installed on the side wall of the expander body, and the annular pressure plate passes through the limiting rod and is slidably disposed therewith.
[0010] Preferably, a compression spring is sleeved on the outer side of the limiting rod, and the two ends of the compression spring are respectively connected to the side wall of the annular pressure plate and the side wall of the expander.
[0011] Preferably, the limiting rod is fixedly connected to an anti-detachment plate through the side wall of the annular pressure plate.
[0012] Preferably, the side wall of the mounting tube is provided with positioning grooves distributed at equal angles, and the side wall of the connecting tube is fixedly installed with a positioning rod that matches the positioning groove. The positioning rod is inserted into the positioning groove and slidably disposed therewith.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. This utility model achieves rapid assembly and disassembly of the expander and pipeline through a quick-clamping connection mechanism consisting of a sliding column, a locking block, and an annular pressure plate, significantly improving maintenance and load regulation efficiency and facilitating rapid fixing, installation, disassembly, and maintenance. The positioning groove and positioning rod enable automatic alignment of the pipeline during installation, reducing operational difficulty and preventing misalignment damage. The overall structure is simple and reliable, ensuring sealing and stability while significantly reducing maintenance costs and time. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 for Figure 1 Enlarged view of the structure at point A in the middle;
[0017] Figure 3 This is a front view of the present invention;
[0018] Figure 4 This is a side view of the expander assembly body in this utility model;
[0019] Figure 5 This is a schematic diagram of the connecting pipe in this utility model.
[0020] In the picture:
[0021] 1. Expander body; 2. Connecting pipe; 3. Mounting pipe; 4. Sliding column; 5. Mounting plate; 6. Tension spring; 7. Arc-shaped top block; 8. Annular pressure plate; 9. Insertion tube; 10. Locking hole; 11. Sealing ring; 12. Inner tube; 13. Limiting rod; 14. Compression spring; 15. Anti-detachment plate; 16. Positioning groove; 17. Positioning rod; 18. Locking block. Detailed Implementation
[0022] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0023] Example 1: As shown in the attached document Figure 1 To be continued Figure 5 As shown: This utility model provides an expander assembly for intelligent variable load regulation in a chemical air separation system, including an expander body 1 and a connecting pipe 2. An installation pipe 3 is fixedly connected to the side wall of the expander body 1. A sliding column 4 is slidably arranged on the circumferential side of the installation pipe 3. One end of the sliding column 4 extends into the installation pipe 3 and an installation plate 5 is fixedly installed on its outer surface. A tension spring 6 is sleeved on the outer side of the sliding column 4. A locking block 18 is fixedly installed on the side wall of the installation plate 5. The two ends of the tension spring 6 are respectively connected to the inner side wall of the installation pipe 3 and the side wall of the installation plate 5. An arc-shaped top block 7 is fixedly installed on the end of the sliding column 4 that extends out of the installation pipe 3. An annular pressure plate 8 is slidably arranged on the outer surface of the installation pipe 3.
[0024] A tube 9 is fixedly installed on the side wall of the connecting pipe 2. A locking hole 10 matching the sliding column 4 is opened on the circumferential side of the tube 9. The locking block 18 is inserted into the locking hole 10 and slidably set therewith. During installation, after inserting the tube 9 on the side wall of the connecting pipe 2 into the installation pipe 3, the annular pressure plate 8 on the outside of the installation pipe 3 is pulled. During the sliding process, the annular pressure plate 8 squeezes the arc-shaped top block 7 on the outside of the installation pipe 3, squeezing the arc-shaped top block 7 inward, driving the sliding column 4 to move inward, so that the locking block 18 is inserted into the locking hole 10 opened on the circumferential side of the tube 9, thereby realizing the quick fixed installation. When it is necessary to quickly disassemble the fitting, the annular pressure plate 8 is pulled towards the expander body 1. At this time, the arc-shaped top block 7 loses the squeezing force of the annular pressure plate 8. The installation plate 5 and the sliding column 4 are subjected to the rebound force of the tension spring 6, which drives the locking block 18 to slide outward. The sliding column 4 locks the hole 10, releasing the locking fixation of the tube 9. At this time, it can be directly pulled out for quick disassembly.
[0025] Preferably, a sealing ring 11 is fixedly installed on the inner wall of the installation tube 3. The radius of the sealing ring 11 is the same as the radius of the insertion tube 9. An inner tube 12 is fixedly installed on the side wall of the insertion tube 9. The inner tube 12 extends into the sealing ring 11 and slides therewith. The sealing effect during installation can be improved by the sealing ring 11.
[0026] As can be seen from the above, during installation, after inserting the insertion tube 9 on the side wall of the connecting pipe 2 into the installation pipe 3, the annular pressure plate 8 on the outside of the installation pipe 3 is pulled. During the sliding process, the annular pressure plate 8 squeezes the arc-shaped top block 7 on the outside of the installation pipe 3, squeezing the arc-shaped top block 7 inward, which drives the sliding column 4 to move inward, so that the locking block 18 is inserted into the locking hole 10 opened on the side of the insertion tube 9, thereby realizing the quick fixing and installation process. When it is necessary to quickly disassemble the fitting, the annular pressure plate 8 is pulled towards the expansion machine body 1. At this time, the arc-shaped top block 7 loses the squeezing force of the annular pressure plate 8, and the installation plate 5 and the sliding column 4 are subjected to the rebound force of the tension spring 6, which drives the locking block 18 to slide outward. The sliding column 4 locks the hole 10, releasing the locking and fixing of the insertion tube 9. At this time, it can be directly pulled out for quick disassembly.
[0027] Example 2: Based on Example 1, a limiting rod 13 is fixedly installed on the side wall of the expander body 1. The annular pressure plate 8 passes through the limiting rod 13 and is slidably set therewith. The limiting rod 13 passes through the side wall of the annular pressure plate 8 and is fixedly connected to an anti-detachment plate 15. The limiting rod 13 can facilitate the limiting treatment when the annular pressure plate 8 is pulled. The anti-detachment plate 15 can reduce the possibility of the annular pressure plate 8 falling off.
[0028] Preferably, a compression spring 14 is sleeved on the outer side of the limiting rod 13. The two ends of the compression spring 14 are connected to the side wall of the annular pressure plate 8 and the side wall of the expander, respectively. The elastic coefficient of the compression spring 14 is greater than that of the tension spring 6. Through the compression spring 14, the annular pressure plate 8 can be continuously squeezed. The rebound force keeps the annular pressure plate 8 outside the arc-shaped top block 7, thereby improving the stability of the annular pressure plate 8.
[0029] Furthermore, the side wall of the installation pipe 3 is provided with positioning grooves 16 distributed at equal angles, and the side wall of the connecting pipe 2 is fixedly installed with a positioning rod 17 that matches the positioning groove 16. The positioning rod 17 is inserted into the positioning groove 16 and slidably set therewith. The positioning groove 16 and the positioning rod 17 can be used to assist in positioning during installation.
[0030] As can be seen from the above, during installation, after pulling the annular pressure plate 8, inserting the insertion tube 9 on the side wall of the connecting tube 2 into the installation tube 3, and then releasing the annular pressure plate 8, the annular pressure plate 8 is driven by the rebound force of the compression spring 14 to move towards the arc-shaped top block 7, causing the annular pressure plate 8 to press the arc-shaped top block 7 inward, driving the sliding column 4 to move inward, so that the locking block 18 is inserted into the locking hole 10 opened on the side of the insertion tube 9, thereby realizing the quick fixing and installation process. When moving, the limiting rod 13 can be used to limit the annular pressure plate 8 when it is pulled. Before installation, the positioning groove 16 and the positioning rod 17 can be used to assist in positioning during installation.
[0031] The embodiments of this utility model are given for the purpose of illustration and description. Although embodiments of this utility model have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the utility model. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of this utility model.
[0032] In the description of this utility model, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. "A plurality of" means two or more, unless otherwise explicitly specified.
[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0034] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0035] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Furthermore, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0036] The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
[0037] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An expander assembly for intelligent variable load regulation in a chemical air separation system, characterized in that: The expansion unit includes an expander body (1) and a connecting pipe (2). An installation pipe (3) is fixedly connected to the side wall of the expander body (1). A sliding column (4) is slidably provided on the circumferential side of the installation pipe (3). One end of the sliding column (4) extends into the installation pipe (3) and an installation plate (5) is fixedly installed on its outer surface. A tension spring (6) is sleeved on the outside of the sliding column (4). A locking block (18) is fixedly installed on the side wall of the installation plate (5). The two ends of the tension spring (6) are respectively connected to the inner side wall of the installation pipe (3) and the side wall of the installation plate (5). An arc-shaped top block (7) is fixedly installed on the end of the sliding column (4) that extends out of the installation pipe (3). An annular pressure plate (8) is slidably provided on the outer surface of the installation pipe (3). The annular pressure plate (8) is in contact with the arc-shaped surface of the arc-shaped top block (7). The side wall of the connecting pipe (2) is fixedly installed with a tube (9), and the peripheral side of the tube (9) is provided with a card hole (10) that matches the sliding column (4). The card block (18) is inserted into the card hole (10) and slidably disposed therewith.
2. The expander assembly for intelligent variable load regulation in a chemical air separation system as described in claim 1, characterized in that: A sealing ring (11) is fixedly installed on the inner wall of the installation tube (3). The radius of the sealing ring (11) is the same as the radius of the insertion tube (9). An inner tube (12) is fixedly installed on the side wall of the insertion tube (9). The inner tube (12) extends into the sealing ring (11) and slides therewith.
3. The expander assembly for intelligent variable load regulation in a chemical air separation system as described in claim 1, characterized in that: A limiting rod (13) is fixedly installed on the side wall of the expander body (1), and the annular pressure plate (8) passes through the limiting rod (13) and slides therewith.
4. The expander assembly for intelligent variable load regulation in a chemical air separation system as described in claim 3, characterized in that: A compression spring (14) is sleeved on the outside of the limiting rod (13), and the two ends of the compression spring (14) are respectively connected to the side wall of the annular pressure plate (8) and the side wall of the expander.
5. The expander assembly for intelligent variable load regulation in a chemical air separation system as described in claim 4, characterized in that: The limiting rod (13) is fixedly connected to the anti-detachment plate (15) through the side wall of the annular pressure plate (8).
6. The expander assembly for intelligent variable load regulation in a chemical air separation system as described in claim 1, characterized in that: The side wall of the mounting tube (3) is provided with positioning grooves (16) distributed at equal angles. The side wall of the connecting tube (2) is fixedly installed with a positioning rod (17) that matches the positioning groove (16). The positioning rod (17) is inserted into the positioning groove (16) and slidably set therewith.