Condensate drainage device for heating pipe

Abstract

This utility model discloses a condensate drainage device for heating pipelines, including a receiving seat, a striking mechanism on one side of the receiving seat, and installation mechanisms on both sides of the inner wall of the receiving seat. A guide bend is fixedly installed in a connecting hole at one end of the receiving seat, and a solenoid valve is installed at one end of the guide bend. A connecting pipe is installed at the top of the solenoid valve, and the top of the connecting pipe is fixedly connected to an inner receiving hopper. An electric cylinder is installed on one side of a support plate, and a drive rack is fixedly installed at the output end of the electric cylinder. This utility model, through the guide bend connected to the receiving seat, the solenoid valve connected to the guide bend and the connecting pipe connecting the inner receiving hopper, and the striking mechanism connected to the receiving seat, allows for the drainage of condensate from the heating pipeline. The striking mechanism acts on the outside of the pipeline, causing vibration inside the pipeline, thereby accelerating the dripping of condensate from the inner wall of the pipeline, ensuring that the condensate quickly passes through the inner receiving hopper, reducing the energy consumption of the heating system, and making the drainage operation more convenient and faster.

Description

Technical Field

[0001] This utility model relates to the field of pipeline condensate treatment technology, specifically a condensate diversion device for heating pipelines. Background Technology

[0002] The primary function of steam heating pipelines is to transport the heat energy generated by boilers to users' heating equipment, such as heaters and industrial heating equipment, to meet people's daily and production needs. During transportation, steam condenses into water, forming condensate. This not only affects the quality of the steam but can also block flow and even cause water hammer. Therefore, drainage and condensate collection facilities must be considered in the design of steam pipelines to ensure their normal operation.

[0003] In response, utility model patent CN213930446U discloses a condensate drainage device for a centralized heating system, relating to the field of condensate treatment technology. The device includes a heating pipe, a drainage mechanism, and a waste heat recovery mechanism. The drainage channel is connected to one side of the heating pipe, and its end is connected to a recovery box. A support is fixedly connected to the inner cavity of the drainage channel, a sleeve is fixedly connected to the top of the support, a baffle is fixedly connected to the top of the connecting rod, one end of the movable plate is hinged to the top of the water collection chamber, and a float is fixedly connected to the bottom of the support rod. This utility model, through its designed drainage mechanism, allows condensate to enter the water collection chamber. A first water pump causes the condensate to circulate within a spiral tube, transferring heat to the cold water pipe and then supplying it to the heating system. Finally, a second water pump extracts the condensate, ensuring full utilization of the heat in the condensate, reducing energy consumption in the heating system, and protecting the heating pipe.

[0004] However, the diversion device in the above-mentioned patent application still has some problems: when the heating pipe is transporting steam, condensate will be generated in the entire circular cross-section of the inner wall of the heating pipe. When diverting the condensate, it is necessary to wait for the condensate to accumulate and fall off naturally. The continuous accumulation of condensate not only affects the energy consumption of the heating system, but also makes the diversion operation more complicated. Utility Model Content

[0005] In order to solve the above problems, the purpose of this utility model is to provide a condensate diversion device for heating pipelines to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model proposes a condensate diversion device for heating pipelines, including a receiving seat, a striking mechanism on one side of the receiving seat, and an installation mechanism on both sides of the inner wall of the receiving seat.

[0007] A guide bend is fixedly installed in the connecting hole at one end of the receiving seat. A solenoid valve is installed at one end of the guide bend. A connecting pipe is installed at the top of the solenoid valve. An inner connecting bucket is fixedly connected to the top of the connecting pipe. The striking mechanism includes a support plate. An electric cylinder is installed on one side of the support plate. A drive rack is fixedly installed at the output end of the electric cylinder. A sector gear is rotatably connected to the top of one side of the support plate. The drive rack meshes with the sector gear. A connecting shaft is fixedly installed at one end of the sector gear. A connecting sleeve is fixedly installed at one end of the connecting shaft. A movable rod is inserted through the connecting sleeve. A rubber striking ball is fixedly installed at the top of the movable rod.

[0008] As a preferred technical solution of this utility model, a fixing screw hole is opened on one side of the connecting sleeve and a fixing knob is internally threaded. A limiting slider is slidably connected in a limiting groove opened on one side of the support plate, and one end of the limiting slider is fixedly connected to one side of the driving rack.

[0009] As a preferred technical solution of this utility model, a U-shaped groove is provided at the bottom of the inner wall of the receiving seat, the inner wall of the U-shaped groove is fixedly connected to one side of the outer wall of the outlet bend, and a plurality of evenly distributed one-way valves are fixedly connected to the surface of the top end of the outlet bend.

[0010] As a preferred embodiment of the present invention, the installation mechanism includes a U-shaped bracket, the top of which is provided with a T-shaped groove, and two T-shaped sliders are slidably connected in the T-shaped groove, with an arc-shaped clamping rod fixedly provided at the top of each T-shaped slider.

[0011] As a preferred technical solution of this utility model, two fixed long bolts are provided between each pair of opposite arc-shaped clamping rods, and multiple evenly distributed adjustment holes are opened on the surface of each arc-shaped clamping rod. The two sides of the outer wall of each fixed long bolt are respectively inserted and connected to the two corresponding adjustment holes.

[0012] As a preferred embodiment of this utility model, the electric cylinder is electrically connected to an external power supply via an external electric cylinder switch.

[0013] The condensate diversion device for heating pipelines proposed in this utility model can bring the following beneficial effects:

[0014] 1. This condensate drainage device for heating pipelines connects to a guide bend via a receiving seat. The guide bend is connected to a solenoid valve and an inner hopper connecting pipe. The receiving seat is equipped with a striking mechanism. When draining condensate from the heating pipeline, the striking mechanism acts on the outside of the pipeline, causing vibration inside the pipeline. This accelerates the dripping of condensate from the inner wall of the pipeline, ensuring that the condensate passes quickly through the inner hopper, reducing the energy consumption of the heating system, and making the drainage operation more convenient and faster.

[0015] 2. The condensate diversion device for the heating pipeline is connected to an installation mechanism via a receiving hopper. A T-shaped slider is slidably connected in the T-shaped groove of the U-shaped bracket. Fixed long bolts are set between the arc-shaped clamps connected to the T-shaped slider. The arc-shaped clamps are provided with adjustment holes. When installing the diversion device, the installation can be adjusted according to the pipe diameter, making it more convenient for personnel to operate. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of the present invention and constitute a part of this invention, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the connection structure of the drive rack of this utility model;

[0019] Figure 3 This is a schematic diagram of the connection structure of the receiving seat of this utility model;

[0020] Figure 4 This is a schematic diagram of the installation mechanism of this utility model.

[0021] In the diagram: 1. Receiving seat; 2. Striking mechanism; 201. Support plate; 202. Electric cylinder; 203. Drive rack; 204. Sector gear; 205. Connecting shaft; 206. Connecting sleeve; 207. Fixing knob; 208. Movable rod; 209. Rubber striking ball; 3. Installation mechanism; 301. U-shaped bracket; 302. T-shaped slide; 303. T-shaped slide; 304. Arc-shaped clamp; 305. Fixing bolt; 306. Adjusting hole; 4. Outlet bend; 5. Solenoid valve; 6. Connecting pipe; 7. Inner hopper. Detailed Implementation

[0022] To more clearly illustrate the overall concept of this utility model, a detailed description will be provided below with reference to the accompanying drawings.

[0023] like Figures 1-4 As shown, an embodiment of this utility model proposes a condensate diversion device for heating pipelines, including a receiving seat 1, a striking mechanism 2 provided on one side of the receiving seat 1, and an installation mechanism 3 provided on both sides of the inner wall of the receiving seat 1.

[0024] A guide bend 4 is fixedly installed in the connecting hole at one end of the receiving seat 1. A solenoid valve 5 is installed at one end of the guide bend 4. A connecting pipe 6 is installed at the top of the solenoid valve 5. The top of the connecting pipe 6 is fixedly connected to the inner connecting bucket 7. The striking mechanism 2 includes a support plate 201. An electric cylinder 202 is installed on one side of the support plate 201. A drive rack 203 is fixedly installed at the output end of the electric cylinder 202. A sector gear 204 is rotatably connected to the top of one side of the support plate 201. The drive rack 203 meshes with the sector gear 204. A connecting shaft 205 is fixedly installed at one end of the sector gear 204. A connecting sleeve 206 is fixedly provided, and a movable rod 208 is inserted inside the connecting sleeve 206. A rubber striking ball 209 is fixedly provided at the top of the movable rod 208. A fixed screw hole is opened on one side of the connecting sleeve 206 and a fixed knob 207 is threadedly connected to it. A limit slider is slidably connected in a limit groove opened on one side of the support plate 201. One end of the limit slider is fixedly connected to one side of the drive rack 203. A U-shaped groove is opened at the bottom of the inner wall of the receiving seat 1. The inner wall of the U-shaped groove is fixedly connected to one side of the outer wall of the outlet bend 4. Multiple evenly distributed one-way valves are fixedly connected to the top surface of the outlet bend 4.

[0025] The mounting mechanism 3 includes a U-shaped bracket 301. A T-shaped groove 302 is provided at the top of the U-shaped bracket 301. Two T-shaped sliders 303 are slidably connected in the T-shaped groove 302. An arc-shaped clamping rod 304 is fixedly provided at the top of each T-shaped slider 303. Two fixed long bolts 305 are provided between each pair of opposite arc-shaped clamping rods 304. Multiple evenly distributed adjustment holes 306 are provided on the surface of each arc-shaped clamping rod 304. The two sides of the outer wall of each fixed long bolt 305 are respectively inserted and connected to the two corresponding adjustment holes 306. The electric cylinder 202 is electrically connected to an external power supply through an external electric cylinder switch.

[0026] Working principle: When using this diversion device, the operator makes a hole at the bottom of the heating pipe, welds the top of the inner hopper 7 to the hole, removes the fixing bolt 305 in the installation mechanism 3, moves the arc-shaped clamp 304, and the T-shaped slider 303 slides in the T-shaped groove 302 opened in the U-shaped bracket 301. The distance between the two arc-shaped clamps 304 can be adjusted according to the pipe diameter. At the same time, the two fixing bolts 305 are placed above and below the pipe respectively, and the fixing bolts 305 are inserted into the appropriate adjustment hole 306 to complete the installation and fixation of the diversion device.

[0027] In the striking mechanism 2, the operator adjusts the movable rod 208 according to the position of the heating pipe, loosens the fixing knob 207, and moves the movable rod 208 to ensure that the rubber striking ball 209 can contact the heating pipe. The electric cylinder 202 on the support plate 201 drives the drive rack 203 to reciprocate, which drives the sector gear 204 to rotate, thereby causing the movable rod 208 to swing and drive the rubber striking ball 209 to strike the heating pipe. The resulting vibration causes condensate to drip from the inner wall of the heating pipe and fall into the inner hopper 7. By opening the solenoid valve 5, the condensate can be discharged through the outlet bend 4.

[0028] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.

Claims

1. A condensate diversion device for a heating pipeline, comprising a receiving seat (1), wherein a striking mechanism (2) is provided on one side of the receiving seat (1), and an installation mechanism (3) is provided on both sides of the inner wall of the receiving seat (1), characterized in that: A guide tube (4) is fixedly installed in the connecting hole at one end of the receiving seat (1). A solenoid valve (5) is installed at one end of the guide tube (4). A connecting tube (6) is installed at the top of the solenoid valve (5). An inner connecting bucket (7) is fixedly connected to the top of the connecting tube (6). The striking mechanism (2) includes a support plate (201). An electric cylinder (202) is installed on one side of the support plate (201). A drive rack (203) is fixedly installed at the output end of the electric cylinder (202). A sector gear (204) is rotatably connected to the top of one side of the support plate (201). The drive rack (203) meshes with the sector gear (204). A connecting shaft (205) is fixedly installed at one end of the sector gear (204). A connecting sleeve (206) is fixedly installed at one end of the connecting shaft (205). A movable rod (208) is inserted inside the connecting sleeve (206). A rubber striking ball (209) is fixedly installed at the top of the movable rod (208).

2. A condensate drainage device for a heating pipe according to claim 1, characterized in that: A fixing screw hole is provided on one side of the connecting sleeve (206) and a fixing knob (207) is connected to it. A limiting slider is slidably connected in a limiting groove provided on one side of the support plate (201). One end of the limiting slider is fixedly connected to one side of the drive rack (203).

3. The condensate diversion device for a heating pipeline according to claim 1, characterized in that: The bottom of the inner wall of the receiving seat (1) is provided with a U-shaped groove. The inner wall of the U-shaped groove is fixedly connected to one side of the outer wall of the outlet bend (4). The surface of the top of the outlet bend (4) is fixedly connected with a number of evenly distributed one-way valves.

4. A condensate diversion device for a heating pipeline according to claim 1, characterized in that: The installation mechanism (3) includes a U-shaped bracket (301), and a T-shaped groove (302) is provided at the top of the U-shaped bracket (301). Two T-shaped sliders (303) are slidably connected in the T-shaped groove (302), and an arc-shaped clamp (304) is fixedly provided at the top of each T-shaped slider (303).

5. A condensate diversion device for a heating pipeline according to claim 4, characterized in that: Two fixed long bolts (305) are provided between each pair of opposite arc-shaped clamps (304), and multiple evenly distributed adjustment holes (306) are opened on the surface of each arc-shaped clamp (304). The two sides of the outer wall of each fixed long bolt (305) are respectively inserted and connected to the two corresponding adjustment holes (306).

6. A condensate diversion device for a heating pipeline according to claim 1, characterized in that: The electric cylinder (202) is electrically connected to an external power source via an external electric cylinder switch.

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