A drying device cylinder for producing ink carbon black
By improving the structure of the drying device drum, uniform drying of carbon black and filtration of high-temperature gas are achieved, solving the problems of uneven carbon black drying and environmental pollution in existing technologies, and providing an environmentally friendly and efficient carbon black drying solution.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINJIANG DEXIN NEW MATERIALS CO LTD
- Filing Date
- 2025-06-13
- Publication Date
- 2026-06-19
Smart Images
Figure CN224381987U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of carbon black drying equipment, specifically a drying device drum for producing carbon black for ink production. Background Technology
[0002] There are many processes for preparing carbon black, such as furnace method, spray method, lamp smoke method, tank method, thermal cracking method, acetylene method and plasma method. The raw materials used mainly include ethylene tar, coal tar, catalytic cracking residue oil, etc. In carbon black production, the raw material oil is cracked at high temperature to generate carbon black flue gas. The carbon black flue gas is granulated by a granulator and then dried in a dryer to form finished carbon black.
[0003] The existing drying device drums used for producing carbon black ink are not convenient for uniformly drying carbon black, nor are they convenient for filtering the high-temperature gas discharged during the carbon black heating and drying process. Therefore, this utility model provides a drying device drum for producing carbon black ink. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a drying device roller for producing carbon black ink, thus solving the problems mentioned in the background section.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a drying device drum for producing ink carbon black, comprising a support base, support frames fixedly connected to both sides of the top of the support base, a drying drum fixedly connected to the inner side wall of the support frame, a motor mounting base fixedly connected to the outer side wall of the left support frame, a servo motor fixedly connected to the inner wall of the motor mounting base, a drying stirring rod fixedly connected to the output end of the servo motor, a silicone scraper fixedly connected to the outside of the drying stirring rod, an electric heating element fixedly connected to the inside of the drying drum, and an outer sleeve of the drying drum. The drying drum is equipped with a heat insulation sleeve. A discharge sleeve plate is fixedly connected to the outside of the heat insulation sleeve. An inclined discharge port is opened on the surface of the discharge sleeve plate. Snap-fit holes are opened on both the left and right sides of the discharge sleeve plate. Spring buckles are snapped into the snap-fit holes. A material blocking cover plate is fixedly connected to the surface of the spring buckles. A feeding hopper is fixedly connected to the top left side of the drying drum. An exhaust box is fixedly connected to the top right side of the drying drum. A first high-temperature gas filter plate is inserted into the inner wall of the exhaust box. A second high-temperature gas filter plate is inserted above the first high-temperature gas filter plate on the inner wall of the exhaust box.
[0008] Preferably, the heating element is electrically connected to a temperature controller, which is fixedly connected to the surface of the discharge sleeve.
[0009] Preferably, the inclined discharge port extends to the bottom discharge port of the drying drum.
[0010] Preferably, the inside of the feeding hopper is fitted with a sealing cap.
[0011] Preferably, the exhaust box is equipped with a one-way exhaust valve.
[0012] (III) Beneficial Effects
[0013] Compared with the prior art, this utility model provides a drying device roller for producing carbon black ink, which has the following beneficial effects:
[0014] This drying device for producing carbon black inks is designed with a supporting base, support frame, drying drum, servo motor, drying stirring rod, silicone scraper, heating element, heat insulation sleeve, and feeding hopper. During operation, the heating element can be adjusted to a suitable temperature via a temperature controller. The controller then activates the servo motor to drive the drying stirring rod and silicone scraper, slowly stirring the carbon black particles inside the drying drum to ensure uniform drying. The device also features a discharge sleeve, inclined discharge port, snap-fit holes, spring clips, and a blocking cover. During operation, the spring clips are engaged in the snap-fit holes, causing the blocking cover to engage in the inclined discharge port to block material flow. When the carbon black is completely dried and ready for discharge, the device can be pressed... The spring clip disengages the plugging cover from the locking hole, allowing material to be discharged through the inclined discharge port. This facilitates the feeding of dried carbon black as needed. The exhaust box, first high-temperature gas filter plate, second high-temperature gas filter plate, and one-way exhaust valve work together to filter impurities and particles in the exhaust gas during the carbon black heating and drying process. This effectively prevents environmental pollution and facilitates disassembly and cleaning of the filter structure. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is an exploded view of the structure of this utility model;
[0017] Figure 3 This is a cross-sectional view of the structure of this utility model.
[0018] In the diagram: 1. Support base; 2. Support frame; 3. Drying drum; 4. Servo motor; 5. Drying stirring rod; 6. Silicone scraper; 7. Heating element; 8. Thermal insulation sleeve; 9. Discharge sleeve; 10. Inclined discharge port; 11. Snap-fit hole; 12. Spring buckle; 13. Blocking cover plate; 14. Feed hopper; 15. Exhaust box; 16. First high-temperature gas filter plate; 17. Second high-temperature gas filter plate; 18. One-way exhaust valve. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figure 1-3This utility model provides a technical solution: a drying device drum for producing carbon black ink, including a support base 1, a drying drum 3, a servo motor 4, a drying stirring rod 5, a silicone scraper 6, an electric heating element 7, a heat insulation sleeve 8, and a feeding hopper 14. During use, the electric heating element 7 can be adjusted to a suitable temperature via a temperature controller, and then the servo motor 4 is activated by the controller to drive the drying stirring rod 5 and the silicone scraper 6 to slowly stir the granular carbon black inside the drying drum 3, ensuring uniform drying. The support base 1 has support frames 2 fixedly connected to both sides of its top, and the drying drum 3 is fixedly connected to the inner wall of the support frame 2. The outer side of the left support frame 2... A motor mounting base is fixedly connected to the wall, and a servo motor 4 is fixedly connected to the inner wall of the motor mounting base. A drying stirring rod 5 is fixedly connected to the output end of the servo motor 4. A silicone scraper 6 is fixedly connected to the outside of the drying stirring rod 5. An electric heating element 7 is fixedly connected to the inside of the drying drum 3. A heat insulation sleeve 8 is fitted onto the outside of the heat insulation sleeve 8 of the drying drum 3. A discharge sleeve 9 is fixedly connected to the outside of the heat insulation sleeve 8 of the drying drum 3. Through the cooperation of the discharge sleeve 9, the inclined discharge port 10, the snap-fit hole 11, the spring buckle 12, and the blocking cover 13, when in use, the operator snaps the spring buckle 12 into the snap-fit hole 11, so that the blocking cover 13 snaps into the inclined discharge port 10 to block the material. When the carbon black is completely dried and discharged, the operator can press the spring buckle 12 to release it. The blocking cover plate 13 is removed through the snap-fit hole 11, and then the material is discharged through the inclined discharge port 10, which facilitates the feeding of dried carbon black as needed. The surface of the discharge sleeve plate 9 is provided with an inclined discharge port 10, and snap-fit holes 11 are provided on both the left and right sides of the discharge sleeve plate 9. Spring clips 12 are snapped into the inside of the snap-fit holes 11, and the blocking cover plate 13 is fixedly connected to the surface of the spring clips 12. The feeding hopper 14 is fixedly connected to the top left side of the drying drum 3, and the exhaust box 15 is fixedly connected to the top right side of the drying drum 3. Through the cooperation of the exhaust box 15, the first high-temperature gas filter plate 16, the second high-temperature gas filter plate 17, and the one-way exhaust valve 18, high-temperature gas will be emitted through the one-way exhaust valve 18 during the heating and drying process of carbon black. These high-temperature gases often contain carbon black particles, causing air pollution. The first high-temperature gas filter plate 16 and the second high-temperature gas filter plate 17 can filter impurities and particles from the exhaust gas, effectively filtering the high-temperature gases emitted during the carbon black heating and drying process. This prevents environmental pollution and facilitates disassembly and cleaning of the filter structure. The first high-temperature gas filter plate 16 is inserted into the inner wall of the exhaust box 15, and the second high-temperature gas filter plate 17 is inserted above it. A temperature controller is electrically connected to the external heating element 7, and the temperature controller is fixedly connected to the surface of the discharge sleeve plate 9. The inclined discharge port 10 extends to the bottom discharge port of the drying drum 3.The feeding hopper 14 is internally fitted with a sealing cover, and the exhaust box 15 is internally equipped with a one-way exhaust valve 18.
[0021] In summary, this drying device for producing carbon black ink, through the coordinated arrangement of a support base 1, support frame 2, drying drum 3, servo motor 4, drying stirring rod 5, silicone scraper 6, heating element 7, heat insulation sleeve 8, and feeding hopper 14, allows for temperature control. The heating element 7 is activated by a temperature controller to adjust to a suitable temperature. The controller then activates the servo motor 4 to drive the drying stirring rod 5 and silicone scraper 6 to slowly stir the granular carbon black inside the drying drum 3, ensuring uniform drying. The discharge sleeve 9, inclined discharge port 10, snap-fit hole 11, spring clip 12, and blocking cover 13 allow for material blocking. During operation, the spring clip 12 is inserted into the snap-fit hole 11, causing the blocking cover 13 to engage with the inclined discharge port 10, thus blocking the material. The carbon black is then discharged after complete drying. When in use, personnel can press the spring buckle 12 to disengage it from the locking hole 11 and remove the blocking cover 13. Then, the material is discharged through the inclined discharge port 10, which facilitates the feeding of dried carbon black as needed. Through the coordinated arrangement of the exhaust box 15, the first high-temperature gas filter plate 16, the second high-temperature gas filter plate 17 and the one-way exhaust valve 18, high-temperature gas will be emitted through the one-way exhaust valve 18 during the carbon black heating and drying process. This high-temperature gas usually contains some carbon black particles, which will pollute the air. At this time, the impurities and particles in the exhaust gas can be filtered by the first high-temperature gas filter plate 16 and the second high-temperature gas filter plate 17, which plays a role in filtering the high-temperature gas discharged during the carbon black heating and drying process, effectively avoiding environmental pollution, and at the same time facilitating personnel to disassemble and clean the filter structure.
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] In the description of this utility model, it should also be noted that the device structure and drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.
[0024] In the description of this utility model, it should also be noted that all standard parts used can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.
[0025] It should also be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A drying device drum for the production of ink carbon black, comprising a support base (1), characterized by: Support frames (2) are fixedly connected to both sides of the top of the support base (1). A drying drum (3) is fixedly connected to the inner wall of the support frame (2). A motor mounting base is fixedly connected to the outer wall of the left side of the support frame (2). A servo motor (4) is fixedly connected to the inner wall of the motor mounting base. A drying stirring rod (5) is fixedly connected to the output end of the servo motor (4). A silicone scraper (6) is fixedly connected to the outside of the drying stirring rod (5). A heating element (7) is fixedly connected inside the drying drum (3). A heat insulation sleeve (8) is fitted around the outside of the heat insulation sleeve (8) of the drying drum (3). A discharge sleeve (9) is fixedly connected to the outside of the heat insulation sleeve (8) of the drying drum (3). The surface of the discharge sleeve (9) is provided with an inclined discharge port (10). The left and right sides of the discharge sleeve (9) are provided with snap-fit holes (11). The snap-fit holes (11) are fitted with spring buckles (12). The surface of the spring buckles (12) is fixedly connected with a blocking cover plate (13). The top left side of the drying drum (3) is fixedly connected with a feeding hopper (14). The top right side of the drying drum (3) is fixedly connected with an exhaust box (15). The inner side wall of the exhaust box (15) is inserted with a first high-temperature gas filter plate (16). The upper part of the inner side wall of the exhaust box (15) is inserted with a second high-temperature gas filter plate (17).
2. A drying device drum for producing ink carbon black according to claim 1, characterized in that: The heating element (7) is electrically connected to a temperature controller, which is fixedly connected to the surface of the discharge sleeve (9).
3. A drying device drum for producing ink carbon black according to claim 1, characterized in that: The inclined discharge port (10) extends to the bottom discharge port of the drying drum (3).
4. A drying device drum for producing ink carbon black according to claim 1, characterized in that: The feeding hopper (14) is fitted with a sealing cover inside.
5. A drying device drum for producing ink carbon black according to claim 1, characterized in that: The exhaust box (15) is equipped with a one-way exhaust valve (18).