Sintering equipment for processing light and thin breathable curtain wall bricks
By introducing cleaning and safety mechanisms into the sintering equipment, the problems of difficult cleaning and safety hazards inside the sintering furnace of thin and breathable curtain wall bricks have been solved, achieving a convenient and efficient cleaning process and operational safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI DINGTIAN CERAMIC TECH CO LTD
- Filing Date
- 2025-05-30
- Publication Date
- 2026-06-19
AI Technical Summary
During the sintering process of thin and breathable curtain wall bricks, it is difficult to clean the residue inside the sintering furnace and there are safety hazards, especially the narrow areas inside the furnace and the accidental contact with the sealed door, which may cause injury to the operators.
A sintering device including a cleaning mechanism and a safety mechanism was designed. The cleaning mechanism uses a cleaning frame and rollers to assist in cleaning, the safety mechanism uses a positioning ring and a limit rod to restrict the closure of the sealing door, and the release mechanism allows for convenient release of the support, ensuring operational safety.
It enables rapid cleaning of the inside of the sintering furnace, reduces cleaning difficulty and safety hazards, and improves the safety of operators and the ease of use of the equipment.
Smart Images

Figure CN224382167U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of curtain wall sintering technology, specifically to a sintering equipment for processing lightweight and breathable curtain wall bricks that is easy to clean. Background Technology
[0002] A curtain wall brick sintering furnace is a high-temperature specialized equipment used for firing curtain wall bricks. Its main function is to complete the sintering process of curtain wall bricks, ensuring that they have key properties such as high strength, low water absorption, and weather resistance, so as to meet the dual requirements of building curtain walls for decoration and functionality.
[0003] For example, Chinese Patent Application No. 202220569544.X discloses a sintering equipment for producing high-purity corundum bricks, including a sintering furnace. The inner side of the sintering furnace is provided with multiple replaceable silicon carbide heating rods, which are U-shaped. The inner side of the sintering furnace is also provided with a removable support frame. A pull-out sintering plate is placed on the upper side of the support frame, and the sintering plate is used to place the corundum bricks to be sintered. A rotatable door is provided at the right end of the sintering furnace. The corundum bricks are placed through the sintering plate and heated and sintered by the silicon carbide heating rods. The replaceable silicon carbide heating rods and the removable support frame make the maintenance and replacement of internal parts of the sintering furnace more convenient.
[0004] In the processing of thin, breathable curtain wall bricks, the sintering furnace is the key equipment for completing the brick sintering process. However, in actual use, after the curtain wall bricks are placed into the sintering furnace and the sintering operation is completed, residue often remains inside the furnace. If this residue is not cleaned in time, it will affect the sintering quality of the subsequent curtain wall bricks. Therefore, operators need to thoroughly clean the inside of the sintering furnace after it has been running for a period of time. However, during the cleaning process, there are many square corner areas at the bottom of the furnace, and these areas are narrow, making the cleaning work difficult.
[0005] Furthermore, during the cleaning process, operators often need to extend their bodies or limbs into the furnace to perform the work, which undoubtedly poses a significant safety hazard. If the sealed door is accidentally touched by external personnel or other unrelated individuals, it is highly likely that the door will crush and injure the operator who is cleaning inside the furnace during the closing process, seriously threatening their life.
[0006] Therefore, it is necessary to redesign and modify the sintering equipment used for processing thin and breathable curtain wall bricks to facilitate cleaning, so as to effectively prevent difficulties in cleaning and easy injury. Utility Model Content
[0007] To address the problems mentioned in the background art, the purpose of this utility model is to provide a sintering equipment for processing thin and breathable curtain wall bricks that is easy to clean, with the advantage of ease of use, and solves the problems of difficult cleaning and easy injury.
[0008] To achieve the above objectives, this utility model provides the following technical solution: a sintering equipment for processing thin and breathable curtain wall bricks that facilitates cleaning, comprising a sintering furnace, with door opening and closing devices installed on the left and right sides of the sintering furnace, a sealing door installed on the front side of the door opening and closing devices, a cleaning mechanism, the cleaning mechanism including a dust collection box fixedly connected to the front side of the sintering furnace, a cleaning rack placed inside the sintering furnace, a handle fixedly connected to the front side of the cleaning rack, two vertical cleaning plates fixedly connected to the surface of the cleaning rack, four corner cleaning plates fixedly connected to the left and right sides of the cleaning rack, an oblique cleaning plate fixedly connected to the rear side of the bottom of the cleaning rack, and a safety mechanism provided on the front side of the sintering furnace.
[0009] As a preferred embodiment of this utility model, the safety mechanism includes positioning rings fixedly connected to the left and right sides of the front of the sintering furnace. A support plate is fitted onto the surface of the positioning ring, which can restrict the closing of the sealing door. A limit rod is movably connected to the inner wall of the positioning ring. A pressure plate is fixedly connected to the front of the limit rod. A limit block is slidably connected to the inner wall of the bottom of the pressure plate. A base plate is fixedly connected to the bottom of the limit block. The back of the base plate is fixedly connected to the front side of the sintering furnace. Spring plates are fixedly connected to the front and rear sides of the top of the base plate. The top of the spring plates is in contact with the bottom of the pressure plate. When the pressure plate is stepped on and pressed down, it can drive the limit rod to move downward, thereby restricting the support plate to a vertical angle. A release mechanism is provided on the front side of the sintering furnace.
[0010] As a preferred embodiment of this utility model, the release mechanism includes a vertical plate fixedly connected to the bottom of the sintering furnace. Fixed rods are fixedly connected to the left and right sides of the front side of the vertical plate. A linkage frame is slidably connected to the surface of the fixed rod. A connecting rod is movably connected to the inner wall of the linkage frame through a bearing. The rear end of the connecting rod is fixedly connected to the front of the support plate. When the linkage frame is manually moved outward, the support plate can release the support of the sealing door.
[0011] As a preferred embodiment of this utility model, a pull handle is fixedly connected to the front side of the linkage frame, and the pull handle can conveniently drive the linkage frame to move outward.
[0012] As a preferred embodiment of this invention, an anti-slip pad is fixedly connected to the top of the pressure plate, and the top of the anti-slip pad has anti-slip properties.
[0013] As a preferred embodiment of this invention, rollers are fixedly connected to the left and right sides of the bottom of the cleaning frame, and the rollers can assist the cleaning frame in moving inside the sintering furnace.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] 1. When this utility model is used, under the action of the cleaning mechanism, the safety mechanism and the release mechanism, it can quickly clean the inside of the sintering furnace while ensuring the safety of the cleaning personnel. It avoids the inconvenience and easy injury caused by the difficulty of cleaning the sintering furnace and the great safety hazards, and makes it easy to use.
[0016] 2. This utility model, by incorporating a safety mechanism, provides reliable safety assurance for operators performing cleaning operations inside the sintering furnace, greatly improving the personal safety of operators. Furthermore, the mechanism is simple to operate, requiring only foot movements, making it convenient and quick. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the cleaning mechanism of this utility model;
[0019] Figure 3 This is a partial structural diagram of the present invention;
[0020] Figure 4 This is a schematic diagram showing the separation of the safety mechanism of this utility model.
[0021] In the diagram: 1. Sintering furnace; 2. Door opening and closing device; 3. Sealing door; 4. Dust collection box; 5. Cleaning rack; 6. Handle; 7. Vertical cleaning plate; 8. Corner cleaning plate; 9. Angled cleaning plate; 10. Positioning ring; 11. Support plate; 12. Limiting rod; 13. Pressure plate; 14. Limiting block; 15. Base plate; 16. Spring plate; 17. Vertical plate; 18. Fixing rod; 19. Linkage frame; 20. Connecting rod; 21. Pull handle; 22. Anti-slip mat; 23. Roller. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] like Figures 1 to 4As shown, this utility model provides a sintering equipment for easy cleaning of thin and breathable curtain wall bricks, including a sintering furnace 1, with opening and closing door devices 2 installed on the left and right sides of the sintering furnace 1, a sealing door 3 installed on the front side of the opening and closing door devices 2, and a cleaning mechanism. The cleaning mechanism includes a dust collection box 4 fixedly connected to the front side of the sintering furnace 1, a cleaning rack 5 placed inside the sintering furnace 1, a handle 6 fixedly connected to the front side of the cleaning rack 5, two vertical cleaning plates 7 fixedly connected to the surface of the cleaning rack 5, four corner cleaning plates 8 fixedly connected to the left and right sides of the cleaning rack 5, an oblique cleaning plate 9 fixedly connected to the rear side of the bottom of the cleaning rack 5, and a safety mechanism provided on the front side of the sintering furnace 1.
[0024] refer to Figure 4 The safety mechanism includes positioning rings 10 fixedly connected to the left and right sides of the front of the sintering furnace 1. A support plate 11 is fitted on the surface of the positioning rings 10. The support plate 11 can restrict the closing of the sealing door 3. A limit rod 12 is movably connected to the inner wall of the positioning rings 10. A pressure plate 13 is fixedly connected to the front of the limit rod 12. A limit block 14 is slidably connected to the inner wall of the bottom of the pressure plate 13. A base plate 15 is fixedly connected to the bottom of the limit block 14. The back of the base plate 15 is fixedly connected to the front side of the sintering furnace 1. Spring plates 16 are fixedly connected to the front and rear sides of the top of the base plate 15. The top of the spring plate 16 is in contact with the bottom of the pressure plate 13. When the pressure plate 13 is stepped on and pressed down, it can drive the limit rod 12 to move downward, thereby restricting the support plate 11 to a vertical angle. A release mechanism is provided on the front side of the sintering furnace 1.
[0025] As a technical optimization of this utility model, the inclusion of a safety mechanism provides reliable safety assurance for operators performing cleaning operations inside the sintering furnace 1, significantly improving their personal safety. Furthermore, the mechanism is simple to operate, requiring only foot movements, making it convenient and quick.
[0026] refer to Figure 4 The release mechanism includes a vertical plate 17 fixedly connected to the bottom of the sintering furnace 1. Fixed rods 18 are fixedly connected to the left and right sides of the front side of the vertical plate 17. A linkage frame 19 is slidably connected to the surface of the fixed rod 18. A connecting rod 20 is movably connected to the inner wall of the linkage frame 19 through a bearing. The rear end of the connecting rod 20 is fixedly connected to the front of the support plate 11. When the linkage frame 19 is manually moved outward, the support plate 11 can release the support of the sealing door 3.
[0027] As a technical optimization of this utility model, the setting of the release mechanism enables the support plate 11 to quickly and conveniently release the support of the sealing door 3 after the cleaning work is completed, ensuring that the equipment can quickly return to normal working state, thereby improving the efficiency of equipment use and the convenience of operation.
[0028] refer to Figure 4A pull handle 21 is fixedly connected to the front side of the linkage frame 19, which can easily drive the linkage frame 19 to move outward.
[0029] As a technical optimization of this utility model, the addition of a pull handle 21 provides operators with a more convenient operating method. Operators do not need to directly contact the linkage frame 19; they only need to hold the pull handle 21 and utilize the lever principle to easily move the linkage frame 19 outwards. This makes the operation of releasing the support plate 11 from the sealing door 3 more effortless and efficient, further enhancing the user-friendly design of the equipment.
[0030] refer to Figure 4 The top of the pressure plate 13 is fixedly connected to an anti-slip pad 22, and the top of the anti-slip pad 22 has anti-slip properties.
[0031] As a technical optimization of this utility model, by setting the anti-slip pad 22, the friction force when the operator steps on the pressure plate 13 is increased, which effectively prevents the operator from slipping due to foot slippage during the stepping process, ensures that the safety mechanism can play a stable and reliable role, protects the personal safety of the operator, and also improves the safety and stability of the entire equipment operation.
[0032] refer to Figure 2 Rollers 23 are fixedly connected to the left and right sides of the bottom of the cleaning frame 5. The rollers 23 can assist the cleaning frame 5 in moving inside the sintering furnace 1.
[0033] As a technical optimization of this utility model, by setting rollers 23, the resistance of the cleaning rack 5 moving in the sintering furnace 1 is greatly reduced, so that the operator can easily push the cleaning rack 5 to clean in various positions in the furnace, reducing the labor intensity of the operator, improving the efficiency of the cleaning work, and making the cleaning process smoother and more convenient.
[0034] The working principle and usage process of this utility model are as follows: During use, the overall mechanism facilitates convenient cleaning of the curtain wall bricks inside the sintering furnace 1 after sintering and ensures the safety of operators during the cleaning process. After the curtain wall bricks are sintered, residue will remain inside the furnace, requiring cleaning. Operators can hold the handle 6 on the front side of the cleaning frame 5 and place it into the sintering furnace 1. Since rollers 23 are fixedly connected to the left and right sides of the bottom of the cleaning frame 5, the cleaning frame 5 can move easily inside the sintering furnace 1 with the assistance of the rollers 23. The vertical cleaning plate 7 on the surface of the cleaning frame 5 can clean a large flat area inside the furnace; the corner cleaning plates 8 on the left and right sides can effectively clean narrow and complex areas such as square corners inside the furnace; the oblique cleaning plate 9 on the rear bottom side can clean the residue on the rear corners of the furnace bottom. The cleaned residue will fall into the dust collection box 4 fixedly connected to the front side of the sintering furnace 1. When operators enter the sintering furnace 1 for cleaning, a safety mechanism is activated to prevent accidental closure of the sealing door 3 and potential injury. The operator steps on the pressure plate 13 (with an anti-slip pad 22 on top to prevent slipping) fixed to the front of the limiting rod 12. The inner wall of the bottom of the pressure plate 13 slides along the limiting block 14, simultaneously pressing down on the spring plate 16, causing the limiting rod 12 to move downwards along the inner wall of the positioning ring 10. This restricts the support plate 11, which is fitted onto the surface of the positioning ring 10, to a vertical angle. At this point, the support plate 11 is locked in the closing path of the sealing door 3, effectively limiting its closure. When cleaning is complete and the support plate 11 needs to be released from its support of the sealing door 3 to restore normal use, the release mechanism activates. The operator manually pulls the handle 21 on the front of the linkage frame 19 outward (at this time, the operator stops stepping on the pressure plate 13). The linkage frame 19 slides on the surface of the fixed rod 18. The connecting rod 20, which is movably connected to the inner wall of the linkage frame 19 via a bearing, will cause the support plate 11 to flip outward, thereby releasing the support plate 11 from the sealing door 3 and allowing the sealing door 3 to close normally. This avoids the inconvenience and risk of injury caused by the difficulty in cleaning the sintering furnace 1 and the significant safety hazards, making it easy to use.
[0035] In summary, when this utility model is used, under the action of the cleaning mechanism, the safety mechanism and the release mechanism, it can quickly clean the inside of the sintering furnace 1 while ensuring the safety of the cleaning personnel. It avoids the inconvenience and easy injury caused by the difficulty of cleaning the sintering furnace 1 and the great safety hazards, thus making it easy to use.
[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A sintering device for processing lightweight, breathable curtain wall bricks that facilitates cleaning, comprising a sintering furnace (1), wherein opening and closing door devices (2) are installed on the left and right sides of the sintering furnace (1), and a sealing door (3) is installed on the front side of the opening and closing door devices (2), characterized in that: The cleaning mechanism includes a dust collection box (4) fixedly connected to the front side of the sintering furnace (1). A cleaning rack (5) is placed inside the sintering furnace (1). A handle (6) is fixedly connected to the front side of the cleaning rack (5). Two vertical cleaning plates (7) are fixedly connected to the surface of the cleaning rack (5). Four corner cleaning plates (8) are fixedly connected to the left and right sides of the cleaning rack (5). An oblique cleaning plate (9) is fixedly connected to the rear side of the bottom of the cleaning rack (5). A safety mechanism is provided on the front side of the sintering furnace (1).
2. The sintering apparatus for processing light and thin and ventilated curtain wall bricks with easy cleaning according to claim 1, characterized in that: The safety mechanism includes positioning rings (10) fixedly connected to the left and right sides of the front of the sintering furnace (1). A support plate (11) is fitted on the surface of the positioning ring (10). The support plate (11) can restrict the closing of the sealing door (3). A limit rod (12) is movably connected to the inner wall of the positioning ring (10). A pressure plate (13) is fixedly connected to the front of the limit rod (12). A limit block (14) is slidably connected to the inner wall of the bottom of the pressure plate (13). The bottom of the limit block (14) is... A base plate (15) is fixedly connected to the front side of the sintering furnace (1). The back of the base plate (15) is fixedly connected to the front side of the top of the base plate (15). Spring plates (16) are fixedly connected to the front and rear sides of the top of the base plate (15). The top of the spring plate (16) is in contact with the bottom of the pressure plate (13). When the pressure plate (13) is stepped on and pressed down, it can drive the limiting rod (12) to move down, thereby restricting the support plate (11) to a vertical angle. A release mechanism is provided on the front side of the sintering furnace (1).
3. The sintering apparatus for processing light and thin and ventilated curtain wall bricks with easy cleaning according to claim 2, characterized in that: The release mechanism includes a vertical plate (17) fixedly connected to the bottom of the sintering furnace (1). Fixed rods (18) are fixedly connected to the left and right sides of the front side of the vertical plate (17). A linkage frame (19) is slidably connected to the surface of the fixed rod (18). A connecting rod (20) is movably connected to the inner wall of the linkage frame (19) through a bearing. The rear end of the connecting rod (20) is fixedly connected to the front of the support plate (11). When the linkage frame (19) is manually moved outward, the support plate (11) can release the support of the sealing door (3).
4. The sintering equipment for processing lightweight, breathable curtain wall bricks that facilitates cleaning, as described in claim 3, is characterized in that: A pull handle (21) is fixedly connected to the front side of the linkage frame (19), and the pull handle (21) can easily drive the linkage frame (19) to move outward.
5. A sintering equipment for processing lightweight, breathable curtain wall bricks that is easy to clean, as described in claim 2, characterized in that: The top of the pressure plate (13) is fixedly connected to an anti-slip pad (22), and the top of the anti-slip pad (22) has anti-slip properties.
6. The sintering equipment for processing lightweight, breathable curtain wall bricks that facilitates cleaning, as described in claim 1, is characterized in that: Rollers (23) are fixedly connected to the left and right sides of the bottom of the cleaning frame (5). The rollers (23) can assist the cleaning frame (5) in moving inside the sintering furnace (1).