A small servo motor sound detection device

Abstract

The utility model discloses a small -size servo motor sound detection equipment, including detection platform, be provided with the sealed cabin on the detection platform, be provided with the positioning bottom plate in the sealed cabin, the edge of positioning bottom plate is provided with a plurality of first positioning side board and a plurality of second positioning side board, one side of positioning bottom plate sets up the mounting support, be provided with the sound sensor on the mounting support, one side of positioning bottom plate still is provided with the compression device, and the compression device is used for the motor to be detected to the first positioning side board direction compression. The application improves product detection quality and stability through the setting sealed cabin, through setting clamping device, can realize the quick clamping of different varieties of motor.

Description

Technical Field

[0001] This utility model relates to the field of servo motor testing technology, specifically a small servo motor sound detection device. Background Technology

[0002] As a core actuator in precision control systems, the operating status of servo motors directly affects the performance and reliability of the entire equipment. Sound signal detection, as a non-invasive, low-cost, and information-rich monitoring method, is gradually becoming an important technological direction for servo motor condition monitoring and fault diagnosis. From a fundamental perspective, the sound generated during motor operation contains various components such as mechanical vibration, electromagnetic noise, and aerodynamic noise. These acoustic characteristics are strongly correlated with the internal state of the motor. When a motor experiences faults such as bearing wear, rotor eccentricity, poor component assembly, or winding insulation damage, its acoustic characteristics will change systematically, providing a physical basis for sound-based fault diagnosis. Currently, sound analysis relies heavily on sound analysis technicians for manual online listening, and multiple professionals are needed to simultaneously listen and determine the cause of anomalies. Furthermore, the wide variety of small motor sizes and frame dimensions makes manual operation cumbersome due to frequent fixture changes. Utility Model Content

[0003] To address the shortcomings of existing technologies, this application provides a small servo motor sound detection device, including a detection platform. A sealed chamber is provided on the detection platform, and a positioning base plate is provided inside the sealed chamber. Multiple first positioning side plates and multiple second positioning side plates are provided on the edge of the positioning base plate. A mounting bracket is provided on one side of the positioning base plate, and a sound sensor is provided on the mounting bracket. A pressing device is also provided on one side of the positioning base plate, and the pressing device is used to press the motor to be tested towards the first positioning side plate.

[0004] Furthermore, an installation plate is provided inside the sealed chamber, the positioning base plate is mounted on the installation plate by multiple support columns, and the installation bracket and the clamping device are mounted on the installation plate.

[0005] Furthermore, the clamping device includes a slide rail disposed on the mounting plate, a movable plate disposed on the slide rail, a buffer pressure plate disposed on the movable plate, a quick clamp disposed on the mounting plate, and the output end of the quick clamp being connected to the movable plate.

[0006] Furthermore, a position sensor is provided on the buffer plate to detect whether the motor is in place.

[0007] Furthermore, an adjustment device is provided on the mounting bracket, which is used to adjust the position of the sound sensor.

[0008] Furthermore, a hanging board is installed inside the sealed chamber.

[0009] The small servo motor sound detection device provided in this application has the following beneficial effects:

[0010] Setting up a sealed chamber can improve the quality of product sound detection.

[0011] The sound sensor mounting bracket features a quick-release and universal adjustable design, allowing personnel to quickly and accurately adjust the sensor testing position.

[0012] By setting a positioning base plate and a positioning side plate, physical error prevention can be achieved, improving the uniformity and stability of motor placement.

[0013] By setting up a clamping device, motors of different sizes can be clamped quickly, making it more flexible. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of one embodiment of the small servo motor sound detection device of this application;

[0015] Figure 2 for Figure 1 Schematic diagram of the internal structure of the sealed chamber.

[0016] The following are marked in the diagram: 10. Detection platform, 11. Sealed chamber, 12. Positioning base plate, 13. First positioning side plate, 14. Second positioning side plate, 15. Mounting bracket, 16. Clamping device, 161. Slide rail, 162. Moving plate, 163. Buffer plate, 164. Quick clamp, 165. Position sensor, 17. Microphone, 18. Mounting plate, 19. Hanging plate, 20. Motor to be tested. Detailed Implementation

[0017] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0018] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0019] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0020] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0021] Furthermore, the terms "installation," "setup," "equipped with," "connection," "linking," and "socketing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0022] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0023] See Figure 1This embodiment provides a small servo motor sound detection device, including a detection platform 10, on which a sealed chamber 11 is set. The sealed chamber 11 is an openable structure, as shown in the figure. It has a flip cover, which is driven to rotate by a cylinder or hydraulic rod to open or close the sealed chamber. In order to further improve the sealing effect, sound insulation cotton and sealing gaskets can be set inside the sealed chamber to improve the sound insulation effect and improve the detection accuracy. A positioning base plate 12 is set inside the sealed chamber 11. The edge of the positioning base plate 12 is provided with three first positioning side plates 13 and one second positioning side plate 14. A mounting bracket 15 is set on one side of the positioning base plate. A sound sensor (not shown in the figure) and a microphone 17 are set on the mounting bracket 15. A pressing device 16 is also set on one side of the positioning base plate. The pressing device 16 is used to press the motor to be tested towards the first positioning side plate 13.

[0024] Specifically, a mounting plate 18 is also provided at the bottom of the sealed chamber 11. The mounting plate 18 has a buffer structure, such as a spring. The positioning base plate 12 is set on the mounting plate with the buffer structure by multiple support columns. By setting the buffered base plate, it plays a buffering and protection role when placing the motor to be tested.

[0025] like Figure 2 As shown, the clamping device 16 includes a slide rail 161 mounted on the mounting plate, a movable plate 162 mounted on the slide rail 161, a buffer plate 163 mounted on the movable plate 162, and an elastic pressure head mounted on the buffer plate 163. The elastic pressure head can be made of rubber. A quick clamp 164 is mounted on the mounting plate. The output end of the quick clamp 164 is connected to the movable plate 162 and is used to drive the movable plate to move and clamp towards the first positioning side plate 14.

[0026] In addition, in order to detect whether the motor to be tested on the positioning base plate 12 is placed in place, a position sensor 165 is also installed on the buffer pressure plate 163, and a wire hanging plate 19 is also installed in the sealed chamber to organize the wire harness in the chamber.

[0027] To facilitate the adjustment of the position of the sound sensor, an adjustment device is provided on the mounting bracket 15. First, the adjustment device can move up and down along the mounting bracket. It is composed of multiple rotatable adjustment rods, thereby achieving free rotation in the horizontal and vertical directions. Then, the sound sensor and microphone 17 are installed on the adjustment rods.

[0028] Working principle: First, the operator scans the code of the motor 20 to be tested and records the product SN number. Then, the sealed door is opened, and the operator places the motor on the positioning base plate and positions it using the positioning side plates on both sides. Then, the operator pushes the quick clamp to drive the buffer plate to press the motor. The start button is pressed, the door is closed, the sound sensor and microphone collect sound signals at the same time, and the test results are uploaded. Then, the door is automatically opened, and the operator unloads the motor.

[0029] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A small servo motor sound detection device, comprising a detection platform, characterized in that: The testing platform is equipped with a sealed chamber, and a positioning base plate is installed inside the sealed chamber. The edge of the positioning base plate is provided with multiple first positioning side plates and multiple second positioning side plates. A mounting bracket is provided on one side of the positioning base plate, and a sound sensor is installed on the mounting bracket. A pressing device is also provided on one side of the positioning base plate, and the pressing device is used to press the motor to be tested towards the first positioning side plate.

2. The small servo motor sound detection device according to claim 1, characterized in that: An installation plate is provided inside the sealed chamber. The positioning base plate is mounted on the installation plate by multiple support columns. The installation bracket and the clamping device are mounted on the installation plate.

3. The small servo motor sound detection device according to claim 2, characterized in that: The clamping device includes a slide rail mounted on the mounting plate, a movable plate mounted on the slide rail, a buffer pressure plate mounted on the movable plate, and a quick clamp mounted on the mounting plate. The output end of the quick clamp is connected to the movable plate.

4. The small servo motor sound detection device according to claim 3, characterized in that: A position sensor is installed on the buffer plate.

5. The small servo motor sound detection device according to claim 1, characterized in that: An adjustment device is provided on the mounting bracket, which is used to adjust the position of the sound sensor.

6. The small servo motor sound detection device according to claim 1, characterized in that: A hanging board is installed inside the sealed chamber.

Images