Lightweight automotive battery pack
The design of the installation auxiliary mechanism solves the problems of bolt wear and stripping during the disassembly and installation of traditional lightweight automotive battery packs, enabling convenient disassembly and installation, improving maintenance efficiency and vehicle range.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SICHUAN HUAXIN ZHIYU NEW ENERGY TECHNOLOGY CO LTD
- Filing Date
- 2025-06-10
- Publication Date
- 2026-06-19
AI Technical Summary
Traditional lightweight automotive battery packs are prone to bolt thread wear and stripping during installation, and are inconvenient to disassemble during maintenance, affecting vehicle range and maintenance efficiency.
An installation auxiliary mechanism is adopted, including components such as a fixing frame, docking frame, adjusting ring, connecting shaft, control rod, spring and buckle block. Through the limiting and rotation mechanism, convenient disassembly and installation are achieved, avoiding direct bolt connection.
It enables quick disassembly and installation of the battery pack, avoids bolt thread wear and stripping, and improves maintenance efficiency and vehicle range performance.
Smart Images

Figure CN224384399U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive battery pack technology, and in particular to a lightweight automotive battery pack. Background Technology
[0002] The battery provides electrical energy to the vehicle's electrical system and is an essential component of the car. Batteries are generally located around the engine compartment, close to the engine. Whether the battery can function well depends on its overall condition in the vehicle, including temperature, mounting strength, vibration resistance, and distance from electrical equipment, among which mounting strength has a significant impact on the battery.
[0003] Traditional lightweight automotive battery packs have some drawbacks. In actual installation, although the design of fixing the battery to the electric vehicle chassis with bolts can make full use of the chassis space, when the vehicle's range drops abnormally by more than 20% and the software cannot locate the problem, this simple bolt fixing method also leads to the removal of the main fixing bolts during maintenance. Due to the long driving years of the vehicle, the bolt threads are very easy to wear or even strip. Utility Model Content
[0004] The main objective of this invention is to provide a lightweight automotive battery pack that can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A lightweight automotive battery pack includes a housing. One end of the housing has an installation auxiliary mechanism, which includes a mounting bracket fixedly connected to one end of the housing. A docking bracket is placed at the front end of the housing. An adjusting ring is movably connected to the inner side of the docking bracket. A connecting shaft is movably connected to the inner side of the adjusting ring. A control rod is fixedly connected to the rear end of the adjusting ring. A spring is sleeved on the outer side of the control rod. A limiting groove is formed at the rear end of the mounting bracket. A limiting block is slidably connected to the outer side of the control rod near the rear side of the spring. A limiting plate is placed at the upper end of the mounting bracket. A snap-fit block is movably connected inside the limiting block. A screw with a No. 1 thread is threaded into the limiting plate.
[0007] Preferably, the docking frame is internally threaded with a No. 2 screw, the rear end of the control rod is fixedly connected with a baffle, and the front end of the fixing frame contacts the rear end of the docking frame near the outer shell.
[0008] Preferably, the connecting shaft extends into the interior of the docking frame, the connecting shaft is movably connected to the docking frame, the front end of the spring is fixedly connected to the rear end of the regulating ring, and the rear end of the spring is fixedly connected to the front end of the limiting block.
[0009] Preferably, the limiting block is placed inside the limiting groove, the upper end of the buckle block is fixedly connected to the lower end of the limiting piece near the inner side of the fixing frame, the first screw extends into the interior of the fixing frame, and the first screw is threadedly connected to the fixing frame.
[0010] Preferably, an inner compartment is fixedly connected to the inner side of the outer shell, and a battery cell is installed on the inner side of the inner compartment.
[0011] Preferably, a separator plate is placed at the rear end of the battery cell, and there are multiple sets of battery cells, with a separator plate sandwiched between each pair of adjacent sets of battery cells.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] By pushing the limiting piece, the limiting piece causes the latching block to disengage from the inside of the limiting block, and the limiting block is pulled to slide along the control rod. Then, the control rod is pulled upward, causing the control rod to rotate the regulating ring around the connecting shaft. This makes it easy to separate the fixing frame from the docking frame, so that the outer shell can be quickly disassembled, facilitating regular maintenance of the battery cells. It also avoids wear or even stripping of the bolt threads. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of a lightweight automotive battery pack according to the present invention.
[0015] Figure 2 This is a schematic diagram of the installation auxiliary mechanism for a lightweight automotive battery pack according to the present invention.
[0016] Figure 3 This is a partial structural diagram of an auxiliary installation mechanism for a lightweight automotive battery pack according to this utility model. Figure 1 ;
[0017] Figure 4 This is a partial structural diagram of an auxiliary installation mechanism for a lightweight automotive battery pack according to this utility model. Figure 2 .
[0018] In the diagram: 1. Outer shell; 2. Inner compartment; 3. Battery cell; 4. Isolation plate; 5. Installation auxiliary mechanism; 51. Fixing frame; 52. Connecting frame; 53. Adjustment ring; 54. Connecting shaft; 55. Control rod; 56. Spring; 57. Limiting groove; 58. Limiting block; 59. Limiting piece; 510. Buckle block; 511. No. 1 screw; 512. No. 2 screw; 513. Baffle. Detailed Implementation
[0019] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0020] like Figure 1-4 As shown, a lightweight automotive battery pack includes a housing 1. One end of the housing 1 is provided with an installation auxiliary mechanism 5. The installation auxiliary mechanism 5 includes a fixing frame 51 fixedly connected to one end of the housing 1. A docking frame 52 is placed at the front end of the housing 1. An adjustment ring 53 is movably connected to the inner side of the docking frame 52. A connecting shaft 54 is movably connected to the inner side of the adjustment ring 53. A control rod 55 is fixedly connected to the rear end of the adjustment ring 53. A spring 56 is sleeved on the outer side of the control rod 55. A limiting groove 57 is opened at the rear end of the fixing frame 51. A limiting block 58 is slidably connected to the outer side of the control rod 55 near the rear side of the spring 56. A limiting piece 59 is placed at the upper end of the fixing frame 51. A snap-fit block 510 is movably connected inside the limiting block 58. A screw 511 is threaded inside the limiting piece 59.
[0021] In this embodiment, the docking frame 52 is internally threaded with a second screw 512, the rear end of the control rod 55 is fixedly connected with a baffle 513, the front end of the fixing frame 51 contacts the rear end of the docking frame 52 near the outer shell 1, the connecting shaft 54 extends into the interior of the docking frame 52, and the connecting shaft 54 is movably connected to the docking frame 52, the front end of the spring 56 is fixedly connected to the rear end of the regulating ring 53, the rear end of the spring 56 is fixedly connected to the front end of the limiting block 58, the limiting block 58 is placed inside the limiting groove 57, the upper end of the snap-fit block 510 is fixedly connected to the lower end of the limiting piece 59 near the inner side of the fixing frame 51, and the first screw 511 extends into the interior of the fixing frame 51, and the first screw 511 is threadedly connected to the fixing frame 51.
[0022] Specifically, first, unscrew screw 511, then pull the limiting piece 59, causing it to disengage the latch block 510 from the limiting block 58. Simultaneously, pull the limiting block 58 to slide along the control rod 55, disengaging it from the inner side of the limiting groove 57. This causes the limiting block 58 to stretch the spring 56. Then, pull the control rod 55, causing it to rotate the adjusting ring 53 around the connecting shaft 54. This disengages the fixing bracket 51 from the docking bracket 52, allowing the outer casing 1 to be removed, enabling the worker to... To inspect the battery cell 3, push the limiting plate 59 to cause the locking block 510 to disengage from the inside of the limiting block 58, and pull the limiting block 58 to slide along the control rod 55. Then pull the control rod 55 upward, which will cause the control rod 55 to drive the regulating ring 53 to rotate around the connecting shaft 54. This will facilitate the separation of the fixing frame 51 and the docking frame 52, thereby allowing the outer casing 1 to be disassembled quickly. This will facilitate the regular inspection of the battery cell 3 and avoid the wear or even stripping of the bolt threads.
[0023] In this embodiment, an inner compartment 2 is fixedly connected to the inner side of the outer casing 1. A battery cell 3 is installed inside the inner compartment 2. An isolation plate 4 is placed at the rear end of the battery cell 3. There are multiple sets of battery cells 3, and an isolation plate 4 is sandwiched between each pair of adjacent sets of battery cells 3.
[0024] Specifically, after the maintenance is completed, the outer casing 1 is placed back in its original position, and the fixing bracket 51 is brought into contact with the docking bracket 52. With the limiting block 58 in the tension of the spring 56, the control lever 55 is rotated into the fixing bracket 51, and then the limiting block 58 is released. This causes the spring 56 to lock the limiting block 58 into the limiting groove 57, thereby initially limiting the fixing bracket 51 to the rear end of the docking bracket 52. Then, the limiting plate 59 is placed on the fixing bracket 51, and the limiting plate 59 is pulled to lock the buckle block 510 into the limiting block 58. Then, the number one screw 511 is screwed into the limiting plate 59 and the fixing bracket 51 to limit the movement of the limiting block 58, thereby again limiting the fixing bracket 51 to the rear end of the docking bracket 52, thus reinforcing the installation of the outer casing 1.
[0025] Working principle:
[0026] During maintenance, first unscrew screw 511, then pull the limiting plate 59, causing the limiting plate 59 to disengage the latching block 510 from the limiting block 58. Simultaneously, pull the limiting block 58 to slide along the control rod 55, disengaging it from the inner side of the limiting groove 57, and causing the limiting block 58 to stretch the spring 56. Then pull the control rod 55, causing the control rod 55 to rotate the adjusting ring 53 around the connecting shaft 54. This disengages the fixing frame 51 from the docking frame 52, allowing the outer casing 1 to be removed, enabling workers to inspect the battery cell 3. After inspection, return the outer casing 1 to its original position, ensuring the fixing frame 51 contacts the docking frame 52. With the limiting block 58 stretching the spring 56, rotate the control rod 55 into the fixing frame 51, then release the limiting block 58. This causes the spring 56 to lock the limiting block 58 into the limiting groove 57, thus initially engaging the fixing frame 51. The first step is to limit the movement of the limiting plate 59 to the rear end of the docking frame 52. Then, the limiting plate 59 is placed on the fixing frame 51 and pulled to make the limiting plate 59 lock the buckle block 510 into the limiting block 58. Then, the first screw 511 is screwed into the limiting plate 59 and the fixing frame 51 to limit the movement of the limiting block 58. This again limits the fixing frame 51 to the rear end of the docking frame 52, thus strengthening the installation of the outer shell 1. By pushing the limiting plate 59, the limiting plate 59 drives the buckle block 510 to disengage from the inside of the limiting block 58 and pulls the limiting block 58 to slide along the control rod 55. Then, the control rod 55 is pulled upward, which causes the control rod 55 to drive the regulating ring 53 to rotate around the connecting shaft 54. This can facilitate the separation of the fixing frame 51 and the docking frame 52, so that the outer shell 1 can be quickly disassembled, which is convenient for the regular maintenance of the battery cell 3. Secondly, it avoids the wear or even stripping of the bolt threads.
[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A lightweight automotive battery pack, comprising a casing (1), characterized in that: An installation auxiliary mechanism (5) is provided at one end of the outer shell (1). The installation auxiliary mechanism (5) includes a fixed frame (51) fixedly connected to one end of the outer shell (1). A docking frame (52) is placed at the front end of the outer shell (1). An adjustment ring (53) is movably connected to the inner side of the docking frame (52). A connecting shaft (54) is movably connected to the inner side of the adjustment ring (53). A control rod (55) is fixedly connected to the rear end of the adjustment ring (53). A spring (56) is sleeved on the outer side of the control rod (55). A limiting groove (57) is opened at the rear end of the fixed frame (51). A limiting block (58) is slidably connected to the outer side of the control rod (55) near the rear side of the spring (56). A limiting piece (59) is placed at the upper end of the fixed frame (51). A buckle block (510) is movably connected inside the limiting block (58). A screw (511) is threaded inside the limiting piece (59).
2. The lightweight automotive battery pack according to claim 1, characterized in that: The docking frame (52) is internally threaded with a No. 2 screw (512), and the rear end of the control rod (55) is fixedly connected with a baffle (513). The front end of the fixing frame (51) is in contact with the rear end of the docking frame (52) near the outer shell (1).
3. A lightweight automotive battery pack according to claim 2, characterized in that: The connecting shaft (54) extends into the interior of the docking frame (52), and the connecting shaft (54) is movably connected to the docking frame (52). The front end of the spring (56) is fixedly connected to the rear end of the regulating ring (53), and the rear end of the spring (56) is fixedly connected to the front end of the limiting block (58).
4. A lightweight automotive battery pack according to claim 2, characterized in that: The limiting block (58) is placed inside the limiting groove (57), the upper end of the buckle block (510) is fixedly connected to the lower end of the limiting piece (59) near the inner side of the fixing frame (51), the first screw (511) extends into the interior of the fixing frame (51), and the first screw (511) is threadedly connected to the fixing frame (51).
5. A lightweight automotive battery pack according to claim 1, characterized in that: An inner compartment (2) is fixedly connected to the inner side of the outer shell (1), and a battery cell (3) is installed on the inner side of the inner compartment (2).
6. A lightweight automotive battery pack according to claim 5, characterized in that: The rear end of the battery cell (3) is provided with an isolation plate (4). There are multiple sets of battery cells (3), and an isolation plate (4) is sandwiched between each two adjacent sets of battery cells (3).