Battery panel holder and lighting device
By adding padding structures to the horizontal brackets of the photovoltaic panel support, the problem of panel deformation caused by excessive bolt tightening is solved by using buffer pads to release tightening force, thereby enhancing the stability and connection reliability of the support.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGKE NEW ENERGY TECHNOLOGY (WUXI) CO LTD
- Filing Date
- 2025-06-24
- Publication Date
- 2026-06-19
AI Technical Summary
In existing technologies, the bolt tightening process of photovoltaic panel brackets relies on the experience of construction workers, which can easily lead to over-tightening, causing deformation of the panel frame, stress concentration, and microcrack propagation, which may eventually lead to cracking or breakage.
A padding structure, including an isolator and a buffer pad, is provided at the edge of the threaded hole of the transverse bracket. It is connected to the solar panel frame through a locking structure. The deformation of the buffer pad is used to release the tightening force and avoid deformation caused by over-tightening.
This effectively prevents deformation and breakage of the battery panel frame, enhances the stability of the bracket, and improves the reliability of the connection.
Smart Images

Figure CN224385416U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of solar energy technology, specifically relating to solar lighting, and more particularly to solar panel brackets and lighting devices. Background Technology
[0002] With the widespread application of renewable energy, photovoltaic streetlights are becoming increasingly popular as a green lighting solution; their core component, photovoltaic panels, are usually fixed to the streetlight poles through a support system to achieve stable energy harvesting and structural support.
[0003] In existing technologies, the fixing of brackets and photovoltaic panels mainly relies on mechanical connection methods, among which bolt tightening is the most common fixing method. However, the bolt tightening process is highly dependent on the experience and operating force of the construction personnel. Workers find it difficult to accurately judge the degree of tightening, and the phenomenon of "over-tightening" is very easy to occur.
[0004] Excessive tightening can cause plastic deformation of the photovoltaic panel frame (usually made of aluminum alloy or lightweight alloy). This deformation not only damages the structural integrity of the panel edge, but may also cause local stress concentration, especially at the stress nodes where the frame contacts the support. Under strong winds, the deformed panel is prone to microcrack propagation due to stress release or fatigue effects, eventually leading to cracking or even breakage.
[0005] Therefore, how to avoid over-tightening bolts during assembly is a technical problem that urgently needs to be solved in this field.
[0006] It should be noted that the information disclosed in this background section is only for understanding the background technology of the present application concept, and therefore, the above description is not considered to constitute prior art information. Utility Model Content
[0007] This disclosure provides at least one embodiment of a solar panel bracket to solve the technical problem of excessive bolt tightening during assembly.
[0008] In a first aspect, embodiments of this disclosure provide a solar panel bracket, comprising: a pair of transverse brackets and a plurality of longitudinal reinforcing brackets, the longitudinal reinforcing brackets being equally spaced between the two transverse brackets, one of the longitudinal reinforcing brackets being fitted with a connector for fixing a lighting device; a padding structure disposed at the edge of a threaded hole in the transverse bracket; and a locking structure adapted to pass through the threaded hole to fix the frame of the solar panel onto the transverse bracket; wherein the locking end of the locking structure is adapted to pass through the threaded hole or even inside the frame, and the pressing surface of the locking structure abuts against the padding structure.
[0009] In one alternative embodiment, the padding structure includes an isolation member, and a buffer pad that abuts against the locking structure is embedded on the pressing surface of the isolation member.
[0010] In one optional embodiment, the isolation member includes a buffer platform, which is fixed to the edge of the threaded hole of the transverse bracket; and a V-shaped annular groove is formed on the circumferential surface of the buffer platform, and a limiting annular groove is formed on the pressing surface of the buffer platform.
[0011] In one optional embodiment, the buffer pad includes a T-shaped elastic pad, the narrow side of which is embedded in the limiting ring groove, the wide side of which abuts against the pressing surface, and a plurality of anti-slip grooves are provided on the exposed end face of the T-shaped elastic pad.
[0012] In one alternative embodiment, the locking structure includes a bolt and a nut disposed at one end of the bolt, the bolt being adapted to pass through the buffer platform or even the frame, and one end of the nut being adapted to abut against the exposed end face of the T-shaped elastic pad.
[0013] Secondly, some embodiments also provide a lighting device, including: a street lamp support pole and a lamp body and a battery panel bracket fixed on the street lamp support pole; the battery panel bracket is connected to the frame of the battery panel by a locking structure.
[0014] In one optional embodiment, the solar panel support includes: a pair of transverse brackets and a plurality of longitudinal reinforcing brackets, the longitudinal reinforcing brackets being equally spaced between the two transverse brackets, one of the longitudinal reinforcing brackets having a connector for fixing to a lighting device mounted on it; a padding structure disposed at the edge of a threaded hole in the transverse bracket; and a locking structure adapted to pass through the threaded hole to fix the frame of the solar panel to the transverse bracket; wherein the locking end of the locking structure is adapted to pass through the threaded hole or even inside the frame, and the pressing surface of the locking structure abuts against the padding structure.
[0015] In one alternative embodiment, the padding structure includes an isolation member, and a buffer pad that abuts against the locking structure is embedded on the pressing surface of the isolation member.
[0016] In one optional embodiment, the isolation member includes a buffer platform, which is fixed to the edge of the threaded hole of the transverse bracket; and a V-shaped annular groove is formed on the circumferential surface of the buffer platform, and a limiting annular groove is formed on the pressing surface of the buffer platform; the buffer pad includes a T-shaped elastic pad, the narrow side of the T-shaped elastic pad is embedded in the limiting annular groove, the wide side of the T-shaped elastic pad abuts against the pressing surface, and a plurality of anti-slip grooves are provided on the exposed end face of the T-shaped elastic pad.
[0017] In one alternative embodiment, the locking structure includes a bolt and a nut disposed at one end of the bolt, the bolt being adapted to pass through the buffer platform or even the frame, and one end of the nut being adapted to abut against the exposed end face of the T-shaped elastic pad.
[0018] The beneficial effects of this utility model are that it provides a battery panel bracket, which provides a padding structure at the mounting threaded hole position of the horizontal bracket. This allows the locking structure to have a buffering effect when connecting the horizontal bracket and the battery panel frame. When the tightening force is large, the padding structure can release the tightening pressure by deforming itself, thereby preventing the horizontal bracket connected to the battery frame from deforming. This effectively solves the problem of frame deformation or even breakage caused by over-tightening, and enhances the stability of the bracket.
[0019] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention are realized and obtained through the structures particularly pointed out in the description and the accompanying drawings.
[0020] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described in detail below with reference to the accompanying drawings. Attached Figure Description
[0021] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0022] Figure 1 A perspective view of the solar panel bracket provided in an embodiment of this disclosure;
[0023] Figure 2 A perspective view of the locking structure and the padding structure provided in the embodiments of this disclosure;
[0024] Figure 3 A perspective view of the isolation member and buffer pad provided in the embodiments of this disclosure;
[0025] Figure 4 This is a cross-sectional view of the isolation component provided in an embodiment of this disclosure.
[0026] In the picture:
[0027] 1. Horizontal bracket;
[0028] 2. Longitudinal reinforcement frame;
[0029] 3. Connectors;
[0030] 4. Solar panel;
[0031] 5. Border;
[0032] 6. Locking structure; 61. Bolt; 62. Nut;
[0033] 7. Padding structure; 71. Isolation component; 711. Buffer platform; 712. V-shaped annular groove; 713. Pressing surface; 714. Limiting annular groove; 72. Buffer pad; 721. T-shaped elastic pad; 722. Anti-slip groove. Detailed Implementation
[0034] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0035] In this document, when it is mentioned that a first component is located on a second component, this can mean that the first component can be directly formed on the second component, or that a third component can be inserted between the first and second components. Furthermore, in the accompanying drawings, the thickness of the components may be exaggerated or reduced for the purpose of effectively describing the technical content.
[0036] In this document, exemplary embodiments of the present disclosure will be described in more detail with reference to the accompanying drawings. As used herein, expressions such as “at least one of…” modify the entire list of elements when following a list of elements, rather than individual elements in the list. For example, the expression “at least one of a, b, and c” should be understood to include only a, only b, only c, both a and b, both a and c, both b and c, or all of a, b, and c.
[0037] The terminology used herein is for the purpose of describing specific exemplary configurations only and is not intended to be limiting. As used herein, the singular articles “a,” “an,” and “the” may also be intended to include plural forms unless otherwise clearly stated herein. The terms “comprising,” “including,” and “having” are inclusive and thus specify the presence of features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or combinations thereof. The method steps, processes, and operations described herein should not be construed as requiring them to be performed in the specific order discussed or shown, unless specifically identified as such. Additional or alternative steps may be employed.
[0038] As used herein, the phrases “in one embodiment,” “according to one embodiment,” “in some embodiments,” etc., generally refer to the fact that a particular feature, structure, or characteristic following the phrase can be included in at least one embodiment of this disclosure. Therefore, a particular feature, structure, or characteristic can be included in more than one embodiment of this disclosure, such that these phrases do not necessarily refer to the same embodiment. As used herein, the terms “example,” “exemplary,” etc., are used to “serve as an example, instance, or illustration.” Any implementation, aspect, or design described herein as “example” or “exemplary” is not necessarily to be construed as preferred or superior to other implementations, aspects, or designs. Rather, the use of the terms “example,” “exemplary,” etc., is intended to present concepts in a specific manner.
[0039] Research has revealed the following drawbacks of existing technologies: the fixing of the bracket and the photovoltaic panel mainly relies on mechanical connection methods, among which bolt tightening is the most common fixing method. However, the bolt tightening process is highly dependent on the experience and operating force of the construction personnel. Workers find it difficult to accurately judge the degree of tightening, and "over-tightening" is very likely to occur.
[0040] Excessive tightening can cause plastic deformation of the photovoltaic panel frame (usually made of aluminum alloy or lightweight alloy). This deformation not only damages the structural integrity of the panel edge, but may also cause local stress concentration, especially at the stress nodes where the frame contacts the support. Under strong winds, the deformed panel is prone to microcrack propagation due to stress release or fatigue effects, eventually leading to cracking or even breakage.
[0041] Therefore, how to avoid over-tightening bolts during assembly is a technical problem that urgently needs to be solved in this field.
[0042] The shortcomings of the above solutions are the result of the utility model inventor's practice and careful research. Therefore, the discovery process of the above problems and the solutions proposed in this disclosure should be considered as contributions made by the utility model inventor to this disclosure.
[0043] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0044] The following detailed description, with reference to the accompanying drawings, describes some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.
[0045] like Figures 1 to 4As shown, some embodiments provide a solar panel bracket, including: a pair of horizontal brackets 1 and a plurality of vertical reinforcing brackets 2, the vertical reinforcing brackets 2 being installed at equal intervals between the two horizontal brackets 1, and a connector 3 for fixing to a lighting device being installed on one of the vertical reinforcing brackets 2; the horizontal brackets 1, the vertical reinforcing brackets 2 and the connector 3 are all made of the same material, wherein the connector 3 is used to install the bracket as a whole on the pole of the street light, wherein one side of the horizontal brackets 1 and the vertical reinforcing brackets 2 is used to abut against the solar panel 4 and the frame 5, and the horizontal brackets 1 and the frame 5 are fixedly connected.
[0046] Specifically, to prevent deformation of the frame 5 due to excessive connection progress, a shim structure 7 and a locking structure 6 are provided at the edge of the threaded hole of the transverse bracket 1. The shim structure 7 is suitable for passing through the threaded hole to fix the frame 5 of the battery panel 4 to the transverse bracket 1. The locking end of the locking structure 6 is adapted to pass through the threaded hole or even inside the frame 5. The pressing surface 713 of the locking structure 6 abuts against the shim structure 7. The locking structure 6 includes a bolt 61 and a nut 62 set at one end of the bolt 61. The bolt 61 is suitable for passing through the buffer platform 711 or even inside the frame 5 (inside the threaded hole corresponding to the frame 5). One end of the nut 62 is suitable for abutting against the exposed end face of the T-shaped elastic pad 721. The shim structure 7 not only raises the mounting surface of the locking structure 6, but also prevents the plane of the transverse bracket 1 from directly contacting the nut 62. When the tightening force is too large, the shim structure 7 will deform with the tightening force. At this time, the contact surface between the transverse bracket 1 and the frame 5 is still a plane.
[0047] The following describes the composition of the padding structure 7. The padding structure 7 includes an isolating member 71, which is made of the same material as the transverse bracket 1. The isolating member 71 is fixed to the transverse bracket 1. A buffer pad 72 that abuts against the locking structure 6 is embedded on the pressing surface 713 of the isolating member 71. The isolating member 71 includes a buffer platform 711, which is fixed to the edge of the threaded hole of the transverse bracket 1. A V-shaped annular groove 712 is formed on the circumferential surface of the buffer platform 711. The V-shaped annular groove 712 allows the buffer platform 711 to release the tightening force by reducing its angle (i.e., deformation) when subjected to a certain compressive force, so that the overall deformation of the buffer platform 711 remains consistent during deformation. In addition, a limiting annular groove 714 is formed on the pressing surface 713 of the buffer platform 711. The buffer pad 72 includes a T-shaped elastic pad 721. The narrow side of the T-shaped elastic pad 721 is embedded in the limiting ring groove 714, and the wide side of the T-shaped elastic pad 721 abuts against the pressing surface 713. Multiple anti-slip grooves 722 are provided on the exposed end face of the T-shaped elastic pad 721. The T-shaped elastic pad 721 is designed to prevent the nut 62 from retracting and to provide a buffering effect.
[0048] Some embodiments also provide a lighting device, including: a street lamp support pole and a lamp body and a battery panel 4 bracket fixed on the street lamp support pole; the battery panel 4 bracket is connected to the frame 5 of the battery panel 4 via a locking structure 6. The battery panel 4 bracket includes: a pair of transverse brackets 1 and a plurality of longitudinal reinforcing brackets 2, the longitudinal reinforcing brackets 2 being equally spaced between the two transverse brackets 1, one of the longitudinal reinforcing brackets 2 being equipped with a connector 3 fixed to the lighting device; a padding structure 7, which is disposed at the edge of the threaded hole of the transverse bracket 1; a locking structure 6, which is adapted to pass through the threaded hole to fix the frame 5 of the battery panel 4 to the transverse bracket 1; wherein, the locking end of the locking structure 6 is adapted to pass through the threaded hole or even inside the frame 5, and the pressing surface 713 of the locking structure 6 abuts against the padding structure 7.
[0049] The padding structure 7 includes an isolating member 71, and a buffer pad 72 that abuts against the locking structure 6 is embedded on the pressing surface 713 of the isolating member 71. The isolating member 71 includes a buffer platform 711, which is fixed to the edge of the threaded hole of the transverse bracket 1; and a V-shaped annular groove 712 is formed on the circumferential surface of the buffer platform 711, and a limiting annular groove 714 is formed on the pressing surface 713 of the buffer platform 711; the buffer pad 72 includes a T-shaped elastic pad 721, the narrow side of the T-shaped elastic pad 721 is embedded in the limiting annular groove 714, the wide side of the T-shaped elastic pad 721 abuts against the pressing surface 713, and a plurality of anti-slip grooves 722 are provided on the exposed end face of the T-shaped elastic pad 721.
[0050] The locking structure 6 includes a bolt 61 and a nut 62 disposed at one end of the bolt 61. The bolt 61 is adapted to pass through the buffer platform 711 or even inside the frame 5. One end of the nut 62 is adapted to abut against the exposed end face of the T-shaped elastic pad 721.
[0051] In summary, by setting a padding structure 7 at the mounting threaded hole position of the transverse bracket 1, the locking structure 6 has a buffering effect when connecting the transverse bracket 1 and the frame 5 of the battery panel 4. When the tightening force is large, the deformation of the V-shaped annular groove 712 and the compression of the T-shaped elastic pad 721 can release the tightening pressure, thereby preventing the transverse bracket 1 connected to the frame 5 of the battery panel 4 from deforming. This effectively solves the problem of excessive tightening causing deformation or even breakage of the frame 5, and enhances the stability of the bracket.
[0052] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0053] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, terms such as "first," "second," and other numerical terms used herein do not imply order or sequence unless expressly indicated herein. Therefore, without departing from the teachings of the exemplary embodiments, the first element, component, region, layer, or segment discussed above may be referred to as the second element, component, region, layer, or segment.
[0054] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A solar panel bracket, characterized in that, include: A pair of transverse brackets (1) and several longitudinal reinforcing brackets (2), the longitudinal reinforcing brackets (2) are installed at equal intervals between the two transverse brackets (1), and a connector (3) for fixing to the lighting device is installed on one of the longitudinal reinforcing brackets (2). A padding structure (7) is provided at the edge of the threaded hole of the transverse bracket (1); Locking structure (6) is adapted to fix the frame (5) of the battery panel (4) to the transverse bracket (1) through threaded holes; Among them, the locking end of the locking structure (6) is adapted to pass through the threaded hole or even inside the frame (5), and the pressing surface (713) of the locking structure (6) abuts against the padding structure (7).
2. The solar panel bracket as described in claim 1, characterized in that, The padding structure (7) includes an isolation member (71), and a buffer pad (72) that abuts against the locking structure (6) is embedded on the pressing surface (713) of the isolation member (71).
3. The solar panel bracket as described in claim 2, characterized in that, The isolation element (71) includes a buffer platform (711), which is fixed to the edge of the threaded hole of the transverse bracket (1); and The buffer platform (711) has a V-shaped annular groove (712) on its circumferential surface, and a limit annular groove (714) is provided on the pressing surface (713) of the buffer platform (711).
4. The solar panel bracket as described in claim 3, characterized in that, The buffer pad (72) includes a T-shaped elastic pad (721), the narrow side of the T-shaped elastic pad (721) is embedded in the limiting ring groove (714), the wide side of the T-shaped elastic pad (721) abuts against the pressing surface (713), and multiple anti-slip grooves (722) are provided on the exposed end face of the T-shaped elastic pad (721).
5. The solar panel bracket as described in claim 4, characterized in that, The locking structure (6) includes a bolt (61) and a nut (62) disposed at one end of the bolt (61). The bolt (61) is adapted to pass through the buffer platform (711) or even the frame (5). One end of the nut (62) is adapted to abut against the exposed end face of the T-shaped elastic pad (721).
6. A lighting device, characterized in that, include: Street light support poles and lamp bodies and battery panel brackets fixed on the street light support poles; The solar panel bracket is connected to the frame (5) of the solar panel (4) by a locking structure (6).
7. The lighting device as claimed in claim 6, characterized in that, The solar panel support includes: A pair of transverse brackets (1) and several longitudinal reinforcing brackets (2), the longitudinal reinforcing brackets (2) are installed at equal intervals between the two transverse brackets (1), and a connector (3) for fixing to the lighting device is installed on one of the longitudinal reinforcing brackets (2). A padding structure (7) is provided at the edge of the threaded hole of the transverse bracket (1); Locking structure (6) is adapted to fix the frame (5) of the battery panel (4) to the transverse bracket (1) through threaded holes; Among them, the locking end of the locking structure (6) is adapted to pass through the threaded hole or even inside the frame (5), and the pressing surface (713) of the locking structure (6) abuts against the padding structure (7).
8. The lighting device as claimed in claim 7, characterized in that, The padding structure (7) includes an isolation member (71), and a buffer pad (72) that abuts against the locking structure (6) is embedded on the pressing surface (713) of the isolation member (71).
9. The lighting device as claimed in claim 8, characterized in that, The isolation element (71) includes a buffer platform (711), which is fixed to the edge of the threaded hole of the transverse bracket (1); and The buffer platform (711) has a V-shaped annular groove (712) on its circumferential surface and a limiting annular groove (714) on its pressing surface (713). The buffer pad (72) includes a T-shaped elastic pad (721), the narrow side of the T-shaped elastic pad (721) is embedded in the limiting ring groove (714), the wide side of the T-shaped elastic pad (721) abuts against the pressing surface (713), and multiple anti-slip grooves (722) are provided on the exposed end face of the T-shaped elastic pad (721).
10. The lighting device as claimed in claim 9, characterized in that, The locking structure (6) includes a bolt (61) and a nut (62) disposed at one end of the bolt (61). The bolt (61) is adapted to pass through the buffer platform (711) or even the frame (5). One end of the nut (62) is adapted to abut against the exposed end face of the T-shaped elastic pad (721).