A photovoltaic device aging test apparatus
The photovoltaic backsheet is stably clamped by a clamping rod and bevel gear structure, which solves the problem of instability of photovoltaic backsheets in aging tests, and realizes more accurate aging tests and wider applicability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINGZHOU ZHILIAN (CHONGQING) LIGHT ENERGY CO LTD
- Filing Date
- 2025-07-15
- Publication Date
- 2026-06-19
AI Technical Summary
Existing photovoltaic backsheets are difficult to fix in aging tests, resulting in inaccurate aging tests.
The device employs a clamping rod and bevel gear structure. The bevel gear drives the clamping rod to approach and hold the photovoltaic backsheet. Combined with servo motor drive, it achieves stable clamping and rotation of the photovoltaic backsheet, simulating natural conditions.
It improves the accuracy and applicability of photovoltaic backsheet aging tests, provides stable clamping, simulates natural conditions more closely, and is suitable for photovoltaic backsheets of different widths.
Smart Images

Figure CN224385460U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of photovoltaic testing technology, specifically, it relates to a photovoltaic device aging test equipment. Background Technology
[0002] Photovoltaic device aging test equipment is an industrial device specifically designed to conduct accelerated aging tests on photovoltaic modules by simulating natural environmental factors.
[0003] The prior art discloses a testing device for the anti-aging ability of photovoltaic backsheets (CN202320451384.3), which includes a sealed box, an ultraviolet lamp placed vertically in the center of the box, and a rotating bracket set inside the box. The ultraviolet lamp is set in the center of the rotating bracket, and several vertical insert plates are detachably installed on the rotating bracket. The photovoltaic backsheet to be tested is placed inside the insert plates. The box is equipped with a temperature control unit and a humidity control unit.
[0004] Existing technology involves cutting photovoltaic backsheets into appropriate sizes and inserting each backsheet into a slot in a plate. However, there are no limiting devices in the slots, making it difficult to secure the photovoltaic backsheets. When the rotating bracket starts to rotate, the photovoltaic backsheets tend to wobble in the slots, resulting in inaccurate aging tests.
[0005] In view of this, this utility model is proposed. Utility Model Content
[0006] To solve the technical problem of inaccuracy in the aging test section mentioned above, the basic concept of the technical solution adopted by this utility model is: a photovoltaic device aging test equipment, including a box, which is set above the ground, and an ultraviolet lamp and an electric heating wire are installed inside the box;
[0007] The fixing structure is set inside the box, and the box is equipped with a photovoltaic backsheet placement plate. Above the placement plate is a clamping rod for holding the photovoltaic backsheet. One side of the clamping rod and the top surface of the placement plate are provided with a slot for engaging the photovoltaic backsheet. Below the ultraviolet lamp is a circular box that drives all photovoltaic backsheets to rotate.
[0008] In a preferred embodiment of this utility model, the fixing structure further includes a movable groove, a clamping rod, a rack, and a second gear. One side of the side box is fixedly connected to one side of the placement plate, and the other side of the side box is fixedly connected to the wall of the round box. Two movable grooves are opened on one side of the side box. There are two movable grooves. One end of each of the two clamping rods is slidably connected to one movable groove. One end of each of the two clamping rods is fixedly connected to one rack. The two racks are fixedly connected to the same second gear. The second gear is rotatably connected to one side of the cavity of the side box.
[0009] In a preferred embodiment of this utility model, the fixing structure consists of several groups, and the interior of the circular box is provided with several bevel gears. Each bevel gear is rotatably connected to the circular box, and the end of each bevel gear extends into the side box and is fixedly connected to one side of a second gear.
[0010] In a preferred embodiment of this utility model, a rotating circle is provided in the middle of the bevel gear, the rotating circle is rotatably connected to the bottom surface of the circular box, and several bevel teeth are fixed on the top edge of the rotating circle, and all bevel gears mesh with the bevel teeth.
[0011] In a preferred embodiment of this utility model, the top surface of the round box is fixedly provided with a top cover, and the bottom surface of the box body is provided with a protective box, a first gear, a sleeve rod, an outer cylinder and a third gear. The protective box is fixedly provided on the inner bottom surface of the box body. The first gear and the third gear mesh. The top surface of the first gear is rotatably connected to the inner top surface of the protective box, and the bottom end of the first gear is rotatably connected to the bottom surface of the box body. The top surface of the third gear is fixedly connected to one end of the outer cylinder, and the other end of the outer cylinder extends out of the protective box and is fixedly connected to the bottom surface of the round box. One end of the sleeve rod passes through the outer cylinder and the third gear and is rotatably connected to the outer cylinder and the third gear. The other end of the sleeve rod passes through the protective box and the round box and is finally fixedly connected to the bottom surface of the round box. The sleeve rod is rotatably connected to both the round box and the protective box.
[0012] In a preferred embodiment of this utility model, a connecting rod is provided below the third gear, the other end of the sleeve extends into the cavity of the connecting rod and is rotatably connected to the connecting rod, a pin is provided on the wall of the connecting rod, and several insertion holes are opened on the wall of the connecting rod and the sleeve. The pin is inserted into the insertion holes, and the other end of the connecting rod is rotatably connected to the bottom surface of the box.
[0013] In a preferred embodiment of this utility model, a first servo motor and a second servo motor are fixedly mounted on the bottom surface of the housing via a bracket. The rotating shaft of the first servo motor is fixedly connected to the bottom end of the first gear, and the rotating shaft of the second servo motor is fixedly connected to one end of the connecting rod.
[0014] Compared with the prior art, the present invention has the following advantages:
[0015] 1. The rotation of the bevel gear drives the rotation of the second gear, which in turn drives the two racks to move in an alternating manner. The two clamping rods move toward the center of the placement plate, clamping the two sides of the photovoltaic back panel. The photovoltaic back panel is restricted to the ground and the two sides by the clamping rods. The photovoltaic back panel is not easy to shake when rotating, and the simulated natural conditions are closer to the actual conditions, making the measurement of aging more accurate.
[0016] 2. The size of the two clamping rods can be adjusted to accommodate photovoltaic backsheets of different widths, making it more versatile.
[0017] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description
[0018] In the attached diagram:
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the interior of the housing of this utility model;
[0021] Figure 3 This is a schematic diagram of the fixing structure of this utility model;
[0022] Figure 4 This is a schematic diagram of the placement plate of this utility model;
[0023] Figure 5 This is a schematic diagram of the rack of this utility model.
[0024] In the diagram: 1. Cabinet body; 2. Cabinet door; 3. First servo motor; 4. Second servo motor; 5. Ultraviolet lamp; 6. Heating wire; 7. Protective box; 8. First gear; 9. Connecting rod; 10. Sleeve rod; 11. Outer cylinder; 12. Top cover; 13. Round box; 14. Rotating wheel; 15. Bevel gear; 16. Bevel tooth; 17. Placement plate; 18. Slot; 19. Side box; 20. Moving slot; 21. Clamping rod; 22. Rack; 23. Second gear; 24. Third gear. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.
[0026] A photovoltaic device aging test equipment, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, a fixed structure is installed inside the housing 1. Inside the housing 1, there is a photovoltaic backsheet placement plate 17. Above the placement plate 17, there is a clamping rod 21 for holding the photovoltaic backsheet. One side of the clamping rod 21 and the top surface of the placement plate 17 have slots 18 for engaging the photovoltaic backsheet. Below the ultraviolet lamp 5, there is a circular box 13 that drives all the photovoltaic backsheets to rotate. The fixed structure also includes a moving groove 20, clamping rod 21, rack 22 and second gear 23. One side of the side box 19 is fixedly connected to one side of the placement plate 17, and the other side of the side box 19 is fixedly connected to the wall of the circular box 13. Next, two movable slots 20 are opened on one side of the side box 19. There are two movable slots 20. One end of each of the two clamping rods 21 is slidably connected to one movable slot 20. One end of each of the two clamping rods 21 is fixedly connected to one rack 22. The two racks 22 are fixedly connected to the same second gear 23. The second gear 23 is rotatably connected to one side of the cavity of the side box 19. There are several sets of fixed structures. Several bevel gears 15 are set inside the round box 13. Each bevel gear 15 is rotatably connected to the round box 13. The end of each bevel gear 15 extends into the side box 19 and is fixedly connected to one side of a second gear 23.
[0027] A uniformly sized photovoltaic backsheet is inserted into the slot 18 of the placement plate 17. The rotation of the bevel gear 15 drives the rotation of the second gear 23, which in turn drives the two racks 22 to move in an alternating manner. The two clamping rods 21 move closer to the center of the placement plate 17, clamping the photovoltaic backsheet on both sides. The photovoltaic backsheet is restricted to the ground and both sides in the slot 18. The two clamping rods 21 hold the photovoltaic backsheet in place, making it less likely for the photovoltaic backsheet to shake during rotation. This simulates natural conditions more closely and measures aging more accurately. The distance between the two clamping rods 21 can be adjusted, making it suitable for photovoltaic backsheets of different widths and thus more widely applicable.
[0028] A photovoltaic device aging test equipment, such as Figure 1 , Figure 2 and Figure 3As shown, a rotating circle 14 is provided in the middle of the bevel gear 16. The rotating circle 14 is rotatably connected to the bottom surface of the circular box 13. Several bevel gears 16 are fixedly provided on the top edge of the rotating circle 14. All bevel gears 15 mesh with the bevel gears 16. A top cover 12 is fixedly provided on the top surface of the circular box 13. A protective box 7, a first gear 8, a sleeve rod 10, an outer cylinder 11, and a third gear 24 are provided on the bottom surface of the box body 1. The protective box 7 is fixedly provided on the inner bottom surface of the box body 1. The first gear 8 meshes with the third gear 24. The top surface of the first gear 8 is rotatably connected to the inner top surface of the protective box 7. The bottom end of the first gear 8 is rotatably connected to the bottom surface of the box body 1. The top surface of the third gear 24 is fixedly connected to one end of the outer cylinder 11. The other end of the outer cylinder 11 extends outward. The protective box 7 is fixedly connected to the bottom surface of the round box 13. One end of the sleeve rod 10 passes through the outer cylinder 11 and the third gear 24 and is rotatably connected to the outer cylinder 11 and the third gear 24. The other end of the sleeve rod 10 passes through the protective box 7 and the round box 13 and is finally fixedly connected to the bottom surface of the rotating round box 14. The sleeve rod 10 is rotatably connected to both the round box 13 and the protective box 7. A connecting rod 9 is provided below the third gear 24. The other end of the sleeve rod 10 extends into the cavity of the connecting rod 9 and is rotatably connected to the connecting rod 9. A pin is provided on the wall of the connecting rod 9. Several insertion holes are opened on the wall of the connecting rod 9 and the wall of the sleeve rod 10. The pin is inserted into the insertion holes. The other end of the connecting rod 9 is rotatably connected to the bottom surface of the box 1.
[0029] The connecting rod 9 rotates, causing the sleeve rod 10 to rotate inside the outer cylinder 11. The rotating circle 14 rotates accordingly, as does the bevel gear 16. All the bevel gears 15 rotate, clamping the photovoltaic backsheet. The protective box 7 has a door on one side. Opening the door and removing the pin separates the connecting rod 9 from the sleeve rod 10. The first gear 8 rotates, causing the third gear 24 to rotate. The outer cylinder 11 rotates accordingly, causing the round box 13, bevel gears 15, bevel gears 16, and side box 19 to rotate. The clamped photovoltaic backsheet rotates around the ultraviolet lamp 5.
[0030] A photovoltaic device aging test equipment, such as Figure 1 , Figure 2 and Figure 3 As shown, the housing 1 is positioned above the ground. Inside the housing 1 are an ultraviolet lamp 5 and a heating wire 6. A first servo motor 3 and a second servo motor 4 are fixedly mounted on the bottom surface of the housing 1 via a bracket. The rotating shaft of the first servo motor 3 is fixedly connected to the bottom end of the first gear 8, and the rotating shaft of the second servo motor 4 is fixedly connected to one end of a connecting rod 9.
[0031] Turn on the power to the second servo motor 4. The second servo motor 4 is a forward and reverse servo motor. The rotating shaft of the second servo motor 4 drives the connecting rod 9 to rotate. Turn on the power to the first servo motor 3. The rotating shaft of the first servo motor 3 drives the first gear 8 to rotate. The chamber 1 is also equipped with a temperature sensor, a humidity sensor, and an atomizing nozzle. The chamber is equipped with a PLC controller. It is worth noting that the PLC controller, temperature sensor, humidity sensor, atomizing nozzle, ultraviolet lamp 5, and heating wire 6 are all existing technologies and have been disclosed in CN202320451384.3, a test device for the anti-aging ability of photovoltaic backsheets. The specific implementation method will not be described in detail here. The humidity sensor detects the air humidity inside the chamber. If the humidity is low, the PLC controller controls the atomizing nozzle to turn on and inject water vapor into the chamber to make the humidity reach the test requirements. The ultraviolet lamp is turned on. At the same time, the temperature sensor detects the temperature inside the chamber. If the temperature is too low, the PLC controller controls the heating wire to turn on the power to heat the air inside the chamber, thereby controlling the temperature inside the chamber within the test requirements.
[0032] The working principle of this utility model is as follows: A photovoltaic backsheet of uniform size is inserted into the slot 18 of the placement plate 17. The power of the second servo motor 4 is turned on. The second servo motor 4 is a forward and reverse servo motor. The rotating shaft of the second servo motor 4 drives the connecting rod 9 to rotate. The power of the first servo motor 3 is turned on. The rotating shaft of the first servo motor 3 drives the first gear 8 to rotate. The rotation of the connecting rod 9 drives the sleeve rod 10 to rotate inside the outer cylinder 11. The rotating circle 14 rotates accordingly. The bevel gear 16 rotates accordingly. All bevel gears 15 rotate. The rotation of the bevel gears 15 drives the second gear 23 to rotate. The second gear 23 drives the two racks 22 to move alternately. The two clamping rods 21 move closer to the center of the placement plate 17, thus directing the light... The photovoltaic back panel is clamped on both sides, and the ground and both sides of the photovoltaic back panel are restricted in the slot 18. Two clamping rods 21 hold the photovoltaic back panel in place, so the photovoltaic back panel is not easy to shake when rotating. The simulated natural conditions are closer, and the measurement of aging is more accurate. The size of the two clamping rods 21 can be adjusted to suit photovoltaic back panels of different widths, making it more versatile. The photovoltaic back panel is clamped, and a door is provided on one side of the protective box 7. Open the door, pull out the pin, and the connecting rod 9 separates from the sleeve rod 10. The first gear 8 rotates, driving the third gear 24 to rotate. The outer cylinder 11 rotates accordingly, driving the round box 13, bevel gear 15, bevel tooth 16 and side box 19 to rotate. The clamped photovoltaic back panel rotates around the ultraviolet lamp 5.
[0033] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.
Claims
1. A photovoltaic device aging test equipment, characterized in that, include Box (1), box (1) is set above the ground, and the inside of box (1) is equipped with ultraviolet lamp (5) and heating wire (6). The fixed structure is set inside the box (1). Inside the box (1), there is a photovoltaic back panel placement plate (17). Above the placement plate (17), there is a clamping rod (21) for holding the photovoltaic back panel. On one side of the clamping rod (21) and the top surface of the placement plate (17), there is a slot (18) for engaging the photovoltaic back panel. Below the ultraviolet lamp (5), there is a round box (13) that drives all the photovoltaic back panels to rotate.
2. The photovoltaic device aging test equipment according to claim 1, characterized in that, The fixed structure also includes a moving groove (20), a clamping rod (21), a rack (22), and a second gear (23). One side of the side box (19) is fixedly connected to one side of the placement plate (17), and the other side of the side box (19) is fixedly connected to the wall of the round box (13). Two moving grooves (20) are opened on one side of the side box (19). There are two moving grooves (20). One end of each of the two clamping rods (21) is slidably connected to one moving groove (20). One end of each of the two clamping rods (21) is fixedly connected to one rack (22). The two racks (22) are fixedly connected to the same second gear (23). The second gear (23) is rotatably connected to one side of the cavity of the side box (19).
3. The photovoltaic device aging test equipment according to claim 2, characterized in that, The fixed structure has several sets. The inside of the round box (13) is provided with several bevel gears (15). Each bevel gear (15) is rotatably connected to the round box (13). The end of each bevel gear (15) extends into the side box (19) and is fixedly connected to one side of a second gear (23).
4. The photovoltaic device aging test equipment according to claim 3, characterized in that, A rotating circle (14) is provided in the middle of the bevel tooth (16). The rotating circle (14) is rotatably connected to the bottom surface of the round box (13). Several bevel teeth (16) are fixed on the top edge of the rotating circle (14). All bevel gears (15) mesh with the bevel teeth (16).
5. The photovoltaic device aging test equipment according to claim 4, characterized in that, The top surface of the round box (13) is fixedly provided with a top cover (12). The bottom surface of the box body (1) is provided with a protective box (7), a first gear (8), a sleeve rod (10), an outer cylinder (11), and a third gear (24). The protective box (7) is fixedly provided on the inner bottom surface of the box body (1). The first gear (8) meshes with the third gear (24). The top surface of the first gear (8) is rotatably connected to the inner top surface of the protective box (7). The bottom end of the first gear (8) is rotatably connected to the bottom surface of the box body (1). The third gear (24) is rotatably connected to the bottom surface of the box body (1). The top surface of the sleeve (10) is fixedly connected to one end of the outer cylinder (11), and the other end of the outer cylinder (11) extends out of the protective box (7) and is fixedly connected to the bottom surface of the round box (13). One end of the sleeve (10) passes through the outer cylinder (11) and the third gear (24) and is rotatably connected to the outer cylinder (11) and the third gear (24). One end of the sleeve (10) passes through the protective box (7) and the round box (13) and is finally fixedly connected to the bottom surface of the rotating circle (14). The sleeve (10) is rotatably connected to both the round box (13) and the protective box (7).
6. The photovoltaic device aging test equipment according to claim 5, characterized in that, A connecting rod (9) is provided below the third gear (24). The other end of the sleeve rod (10) extends into the cavity of the connecting rod (9) and is rotatably connected to the connecting rod (9). A pin is provided on the wall of the connecting rod (9). Several insertion holes are opened on the wall of the connecting rod (9). Several insertion holes are opened on the wall of the sleeve rod (10). The pin is inserted into the insertion hole. The other end of the connecting rod (9) is rotatably connected to the bottom surface of the box (1).
7. The photovoltaic device aging test equipment according to claim 6, characterized in that, The bottom surface of the housing (1) is fixedly provided with a first servo motor (3) and a second servo motor (4) by a bracket. The rotating shaft of the first servo motor (3) is fixedly connected to the bottom end of the first gear (8), and the rotating shaft of the second servo motor (4) is fixedly connected to one end of the connecting rod (9).