A conveying stabilizing device for rubber steel wire belt detection

Abstract

The utility model relates to a kind of conveying stabilizing device for rubber steel wire material belt detection, for conveying and stabilizing rubber steel wire material belt, the conveying stabilizing device includes installation base, further include installation on the installation base and along the rubber steel wire material belt feeding direction sequentially set feeding mechanism, material belt stabilizing mechanism, discharging mechanism, the material belt stabilizing mechanism includes the roller located below the rubber steel wire material belt and the floating Y type double press wheel located above the rubber steel wire material belt, the roller and floating Y type double press wheel closely adhere to the rubber steel wire material belt.Compared with prior art, the utility model has the advantages of improving the stability, reliability and efficiency of rubber steel wire material belt continuous production.

Description

Technical Field

[0001] This utility model relates to the technical field of rubber steel wire strip production and processing equipment, and in particular to a conveying and stabilizing device for testing rubber steel wire strip. Background Technology

[0002] In the continuous production of rubber steel wire strips, due to the material's inherent flexibility and bendability, its operating status is easily affected by the efficiency of upstream and downstream processes. When abnormalities occur in downstream processes (such as cutting, vulcanization, or bonding), it is necessary to monitor the strip's tension, deformation, and other status parameters in real time and feed them back to the production line speed control system to dynamically adjust the traction roller speed, ensuring production continuity and product quality. Traditional technology typically uses a single-pressure roller mechanical clamping structure to achieve strip status detection and tension maintenance: the pressure roller is vertically positioned directly above the rotating roller, applying static vertical pressure to the strip through gravity or spring preload. However, in practical applications, this single-point vertical pressure method concentrates the force on the strip in the centerline area. In high-speed operation or wide-width strip scenarios, uneven pressure distribution in the edge areas can easily generate an "edge effect," exacerbating the risk of deviation and resulting in poor stability and reliability. This leads to decreased production line yield and increased equipment downtime. Therefore, a new type of stable control mechanism for rubber steel wire strip detection is urgently needed to improve the stability, reliability, and efficiency of continuous rubber steel wire strip production.

[0003] Patent publication number CN221738584U discloses a safe and stable structure for conveying stainless steel wire, including a base and a support plate. Clamping mechanisms are fixedly connected to both ends of the top of the support plate. Each clamping mechanism includes a fixed column, an electric push rod, a connecting plate, a telescopic spring, a fixed plate, and clamping blocks. This safe and stable structure for conveying stainless steel wire achieves the effect of fixing steel wires of different sizes through the coordinated use of the clamping mechanisms. Activating the electric push rod pushes the connecting plate, facilitating the movement of the clamping blocks to both sides of the steel wire, thus facilitating the fixing and clamping of the wire. However, this device lacks stability and is prone to shaking, tilting, or resonance during transportation, leading to failure of wire fixing or equipment imbalance. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of poor stability and reliability in the existing technology by providing a conveying stabilization device for rubber steel wire strip detection, thereby improving the stability, reliability and efficiency of continuous production of rubber steel wire strip.

[0005] The objective of this utility model can be achieved through the following technical solutions:

[0006] A conveying and stabilizing device for detecting rubber steel wire strips is provided for conveying and stabilizing rubber steel wire strips. The conveying and stabilizing device includes a mounting base, and further includes a feeding mechanism, a strip stabilizing mechanism, and a discharging mechanism, which are installed on the mounting base and arranged sequentially along the feeding direction of the rubber steel wire strip. The strip stabilizing mechanism includes a roller located below the rubber steel wire strip and a floating Y-shaped double pressure roller located above the rubber steel wire strip. The roller and the floating Y-shaped double pressure roller are in close contact with the rubber steel wire strip.

[0007] Furthermore, the rubber-steel wire strip is a composite material, typically consisting of rubber wrapping around steel wire. The rubber includes ethylene propylene diene monomer (EPDM), silicone rubber, and neoprene rubber. Furthermore, the floating Y-type double pressure roller includes:

[0008] Support frame mounted on the mounting base;

[0009] A guide rod connected to the support frame and arranged vertically;

[0010] A floating seat that is slidably connected to the guide rod;

[0011] An elastic element fitted on the guide rod has one end connected to the upper end of the guide rod and the other end connected to the floating seat.

[0012] Two support arms connected to and symmetrically distributed with the floating seat;

[0013] And two sets of pressure rollers respectively installed at the ends of the support arm.

[0014] Furthermore, the elastic element is a spring.

[0015] Furthermore, the two support arms are an integrated structure, which is rotatably connected to the floating seat.

[0016] Furthermore, the two support arms are either straight or curved, and the included angle between the two support arms is 30° to 180°. When the support arm is curved, the included angle represents the angle between the connecting lines of the endpoints of the support arms.

[0017] Furthermore, the guide rod is provided with ≥1.

[0018] Furthermore, each set of pressure rollers has ≥1 roller.

[0019] Furthermore, the floating Y-shaped double pressure roller is provided with ≥1 unit.

[0020] Furthermore, when there are ≥2 floating Y-type double pressure rollers, at least one of the floating Y-type double pressure rollers is located near the feeding mechanism, and at least one of the floating Y-type double pressure rollers is located near the discharging mechanism.

[0021] Furthermore, the conveying stabilizing device also includes a tension control mechanism disposed between the feeding mechanism and the discharging mechanism.

[0022] Furthermore, the tension control mechanism includes:

[0023] A distance measuring sensor mounted on the mounting base;

[0024] And an adjustment roller connected to the moving end of the ranging sensor.

[0025] Furthermore, the ranging sensor has various forms, including resistive ranging sensors, electromagnetic ranging sensors, optical ranging sensors, capacitive / inductive ranging sensors, and laser interferometric ranging sensors, which can be selected according to actual needs. The ranging sensor includes:

[0026] The sensor body mounted on the mounting base includes a vertically arranged guide structure;

[0027] A movable measuring unit that performs linear displacement along the guide structure, wherein the adjusting roller is connected to the movable measuring unit;

[0028] The detection assembly includes a reference element fixed to the sensor body and a sensitive element connected to the movable measurement unit;

[0029] And a signal processing module that is electrically connected to the detection component and converts the detection signal into a linear position output.

[0030] Furthermore, the detection component generates position signals through principles such as electromagnetic induction, capacitive coupling, or optical reflection.

[0031] Furthermore, the ranging sensor is connected to a controller, which is connected to the discharge mechanism.

[0032] Furthermore, the roller surface is knurled to increase friction.

[0033] Furthermore, the feeding mechanism adopts a conventional structure in the art, including several sets of first guide wheels.

[0034] Furthermore, the discharge mechanism adopts a conventional structure in the art, including several sets of second guide wheels.

[0035] Compared with the prior art, the present invention has the following advantages:

[0036] (1) The present invention adopts a floating Y-type double pressure roller, which forms a multi-point contact with the rubber steel wire strip, reduces the unit area pressure, makes the pressure more uniform, and has better stability. It is not easy to cause deviation risk, effectively avoids local deformation of material caused by excessive single-point pressure and strip breakage caused by abnormal fluctuation of strip tension, thereby improving the production line yield and reducing the frequency of equipment shutdown.

[0037] (2) This utility model adopts a floating Y-type double pressure wheel, which floats independently through the guide rod and elastic element. Compared with the rigid contact of the single pressure wheel, the elastic pressure of the conveying stabilizing device of this utility model remains constant. When the rubber steel wire belt sags or tightens, dynamic adaptive adjustment can be achieved through the up and down floating of the floating seat and elastic element.

[0038] (3) The two support arms of the floating Y-type double pressure roller of this utility model are rotatably connected to the floating seat, thereby forming a dynamic clamping area to suppress the lateral displacement of the rubber steel wire strip. When the rubber steel wire strip deviates to the left, the two support arms rotate towards the right pressure roller, the left pressure roller shifts upward and the right pressure roller shifts downward, and the total tension remains unchanged, reducing the jumping of the rubber steel wire strip and avoiding deformation of the rubber steel wire strip, thereby effectively improving the stability and adaptive adjustment capability of the rubber steel wire strip. Moreover, when the strip is locally slack (such as in the case of abnormality in the subsequent process), only the pressure roller on the affected side is pressed down to compensate, without the need for the entire mechanism to move, shortening the signal transmission link and reducing the response time.

[0039] (4) The present invention adopts a floating Y-type double pressure wheel to avoid abnormal fluctuations in the data acquisition of the tension control mechanism caused by the jump of the rubber steel wire strip tension fluctuation, so as to improve the stability of the control.

[0040] (5) This utility model sets up a material belt stabilization mechanism and a tension control mechanism. The tension control mechanism detects the tightness of the rubber steel wire material belt and feeds it back to the controller, thereby controlling the output speed of the rubber steel wire material belt and thus regulating the tension of the rubber steel wire material belt, improving the stability of the rubber steel wire material belt. At the same time, it avoids excessive traction tension at the outlet, which would cause the tension to be released during the subsequent storage process of transferring to the next production process, resulting in the rubber steel wire material belt twisting and deforming, affecting the production of subsequent processes. Attached Figure Description

[0041] Figure 1 This is a schematic diagram of the conveying stabilizing device shown in Example 4;

[0042] Figure 2 This is a front view of the strip stabilizing mechanism shown in Example 4;

[0043] Figure 3 This is a top view of the strip stabilizing mechanism shown in Example 4;

[0044] Figure 4 This is a front view of the tension control mechanism shown in Example 4;

[0045] Figure 5 This is a top view of the tension control mechanism shown in Example 4.

[0046] Explanation of markings in the diagram:

[0047] 1- Rubber-steel wire strip;

[0048] 2-Feeding mechanism, 21-First guide wheel;

[0049] 3-Belt stabilizing mechanism, 31-Roller, 32-Floating Y-type double pressure roller, 321-Support frame, 322-Guide rod, 323-Floating seat, 324-Elastic element, 325-Support arm, 326-Pressure roller;

[0050] 4-Discharge mechanism, 41-Second guide wheel;

[0051] 5- Mounting base;

[0052] 6-Tension control mechanism, 61-Distance sensor, 611-Sensor body, 6111-Guide structure, 612-Movable measuring unit, 61-Detection component, 611-Reference element, 612-Sensitive element, 62-Adjusting roller. Detailed Implementation

[0053] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments. The embodiments are implemented based on the technical solution of the present invention, providing detailed implementation methods and specific operating procedures. However, the scope of protection of the present invention is not limited to the following embodiments. In the following embodiments or examples, unless otherwise specified, the functional components or structures are conventional components or structures used in the art to achieve the corresponding functions.

[0054] It should be noted that in the description of this utility model, the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0055] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0056] A conveying and stabilizing device for detecting rubber steel wire strip is used to convey and stabilize rubber steel wire strip 1. The conveying and stabilizing device includes a mounting base 5, and further includes a feeding mechanism 2, a strip stabilizing mechanism 3, and a discharging mechanism 4, which are installed on the mounting base 5 and arranged sequentially along the feeding direction of the rubber steel wire strip 1. The strip stabilizing mechanism 3 includes a roller 31 located below the rubber steel wire strip 1 and a floating Y-shaped double pressure roller 32 located above the rubber steel wire strip 1. The roller 31 and the floating Y-shaped double pressure roller 32 are in close contact with the rubber steel wire strip 1.

[0057] In some specific embodiments, the rubber-steel wire strip 1 is a composite material, typically consisting of steel wire wrapped in rubber. The rubber includes EPDM, silicone, and neoprene.

[0058] In some specific embodiments, the floating Y-type double pressure roller 32 includes:

[0059] Support bracket 321 is installed on the mounting base 5;

[0060] A guide rod 322 connected to the support frame 321 and vertically arranged;

[0061] The floating seat 323 is slidably connected to the guide rod 322;

[0062] An elastic element 324 sleeved on the guide rod 322 has one end connected to the upper end of the guide rod 322 and the other end connected to the floating seat 323;

[0063] Two support arms 325 are connected to the floating seat 323 and symmetrically distributed;

[0064] And two sets of pressure rollers 326 respectively installed at the ends of the support arm 325.

[0065] In some specific embodiments, the elastic element 324 is a spring.

[0066] In some specific embodiments, the two support arms 325 are an integrated structure, which is rotatably connected to the floating seat 323.

[0067] In some specific embodiments, the two support arms 325 are straight or curved, and the included angle between the two support arms 325 is 30° to 180°. When the support arm 325 is curved, its included angle represents the included angle between the connecting lines of the endpoints of the support arm 325.

[0068] In some specific embodiments, the guide rod 322 is provided with ≥1.

[0069] In some specific embodiments, each group of pressure rollers 326 is provided with ≥1 roller.

[0070] In some specific embodiments, the floating Y-shaped double pressure roller 32 is provided with ≥1.

[0071] In some specific embodiments, when there are ≥2 floating Y-type double pressure rollers 32, at least one of the floating Y-type double pressure rollers 32 is located near the feeding mechanism 2, and at least one of the floating Y-type double pressure rollers 32 is located near the discharging mechanism 4.

[0072] In some specific embodiments, the conveying stabilizing device further includes a tension control mechanism 6 disposed between the feeding mechanism 2 and the discharging mechanism 4.

[0073] In some specific embodiments, the tension control mechanism 6 includes:

[0074] Distance sensor 61 is mounted on the mounting base 5;

[0075] And an adjusting roller 62 connected to the moving end of the ranging sensor 61.

[0076] In some specific embodiments, the ranging sensor 61 has various forms, including resistive ranging sensors, electromagnetic ranging sensors, optical ranging sensors, capacitive / inductive ranging sensors, and laser interferometric ranging sensors, which can be selected according to the actual situation. The ranging sensor 61 includes:

[0077] The sensor body 611, which is mounted on the mounting base 5, includes a vertically arranged guide structure 6111;

[0078] A movable measuring unit 612 that performs linear displacement along the guide structure 6111, and the adjusting roller 62 is connected to the movable measuring unit 612;

[0079] The detection component 613 includes a reference element 6131 fixed to the sensor body 611 and a sensitive element 6132 connected to the movable measurement unit 612;

[0080] And a signal processing module that is electrically connected to the detection component 613 and converts the detection signal into a linear position output.

[0081] In some specific embodiments, the detection component 613 generates a position signal through principles such as electromagnetic induction, capacitive coupling, or optical reflection.

[0082] In some specific embodiments, the ranging sensor 61 is connected to a controller, which is connected to the discharge mechanism 4.

[0083] In some specific embodiments, the surface of the roller 31 is provided with knurling to increase friction.

[0084] In some specific embodiments, the feeding mechanism 2 adopts a conventional structure in the art, including several sets of first guide wheels 21.

[0085] In some specific embodiments, the discharge mechanism 4 adopts a conventional structure in the art, including several sets of second guide wheels 41.

[0086] Each of the above embodiments can be implemented individually or in any combination of two or more.

[0087] The following description uses specific examples to illustrate the point.

[0088] Example 1

[0089] A conveying and stabilizing device for detecting rubber steel wire strip is used to convey and stabilize rubber steel wire strip 1. The conveying and stabilizing device includes a mounting base 5, and further includes a feeding mechanism 2, a strip stabilizing mechanism 3, and a discharging mechanism 4, which are installed on the mounting base 5 and arranged sequentially along the feeding direction of the rubber steel wire strip 1. The strip stabilizing mechanism 3 includes a roller 31 located below the rubber steel wire strip 1 and a floating Y-shaped double pressure roller 32 located above the rubber steel wire strip 1. The roller 31 and the floating Y-shaped double pressure roller 32 are in close contact with the rubber steel wire strip 1.

[0090] In this embodiment, the rubber steel wire strip 1 is made of EPDM rubber steel wire strip, which is composed of EPDM wrapped around steel wire.

[0091] In this embodiment, the floating Y-type double pressure roller 32 includes:

[0092] Support bracket 321 is installed on the mounting base 5;

[0093] A guide rod 322 connected to the support frame 321 and vertically arranged;

[0094] The floating seat 323 is slidably connected to the guide rod 322;

[0095] An elastic element 324 sleeved on the guide rod 322 has one end connected to the upper end of the guide rod 322 and the other end connected to the floating seat 323;

[0096] Two support arms 325 are connected to the floating seat 323 and symmetrically distributed;

[0097] And two sets of pressure rollers 326 respectively installed at the ends of the support arm 325.

[0098] In this embodiment, the elastic element 324 is a spring.

[0099] In this embodiment, the two support arms 325 are an integrated structure, rotatably connected to the floating seat 323. The two support arms 325 are straight, and the included angle between the two support arms 325 is 120°.

[0100] In this embodiment, one guide rod 322 is provided.

[0101] In this embodiment, each set of pressure rollers 326 is provided with one.

[0102] In this embodiment, one floating Y-shaped double pressure roller 32 is provided.

[0103] In this embodiment, the surface of the roller 31 is knurled to increase friction.

[0104] In this embodiment, the feeding mechanism 2 adopts a conventional structure in the art, including several sets of first guide wheels 21.

[0105] In this embodiment, the discharge mechanism 4 adopts a conventional structure in the art, including several sets of second guide wheels 41.

[0106] In this embodiment, the working principle of the conveying stabilizing device is as follows:

[0107] The rubber steel wire strip 1 enters through the feeding mechanism 2, passes through the strip stabilizing mechanism 3 and the tension control mechanism 6 in sequence, and is then discharged through the discharging mechanism 4. When it passes through the strip stabilizing mechanism 3, the rubber steel wire strip 1 is subjected to pressure from the roller 31 and the floating Y-type double pressure roller 32. When the tension of the rubber steel wire strip 1 decreases, that is, when the tension of the rubber steel wire strip 1 relaxes, the elastic element 324 pushes the floating seat 323 down, which in turn pushes the pressure roller 326 down to compensate for the contact pressure. When the tension of the rubber steel wire strip 1 increases, that is, when the rubber steel wire strip 1 becomes taut, the pressure roller 326 is lifted by the reaction force to avoid excessive compression of the rubber steel wire strip 1, thereby achieving adaptive pressure adjustment.

[0108] When the rubber steel wire strip 1 deviates to the left, the two support arms 325 rotate towards the right pressure roller 326, the left pressure roller 326 shifts upward, and the right pressure roller 326 shifts downward, keeping the total tension constant, reducing the jumping of the rubber steel wire strip 1, avoiding deformation of the rubber steel wire strip 1, thereby effectively improving the stability and self-adjustment capability of the rubber steel wire strip 1.

[0109] Example 2

[0110] A conveying and stabilizing device for detecting rubber steel wire strip is used to convey and stabilize rubber steel wire strip 1. The conveying and stabilizing device includes a mounting base 5, and further includes a feeding mechanism 2, a strip stabilizing mechanism 3, and a discharging mechanism 4, which are installed on the mounting base 5 and arranged sequentially along the feeding direction of the rubber steel wire strip 1. The strip stabilizing mechanism 3 includes a roller 31 located below the rubber steel wire strip 1 and a floating Y-shaped double pressure roller 32 located above the rubber steel wire strip 1. The roller 31 and the floating Y-shaped double pressure roller 32 are in close contact with the rubber steel wire strip 1.

[0111] In this embodiment, the rubber steel wire strip 1 is made of EPDM rubber steel wire strip, which is composed of EPDM wrapped around steel wire.

[0112] In this embodiment, the floating Y-type double pressure roller 32 includes:

[0113] Support bracket 321 is installed on the mounting base 5;

[0114] A guide rod 322 connected to the support frame 321 and vertically arranged;

[0115] The floating seat 323 is slidably connected to the guide rod 322;

[0116] An elastic element 324 sleeved on the guide rod 322 has one end connected to the upper end of the guide rod 322 and the other end connected to the floating seat 323;

[0117] Two support arms 325 are connected to the floating seat 323 and symmetrically distributed;

[0118] And two sets of pressure rollers 326 respectively installed at the ends of the support arm 325.

[0119] In this embodiment, the elastic element 324 is a spring.

[0120] In this embodiment, the two support arms 325 are an integrated structure, rotatably connected to the floating seat 323. The two support arms 325 are straight, and the included angle between the two support arms 325 is 120°.

[0121] In this embodiment, one guide rod 322 is provided.

[0122] In this embodiment, each set of pressure rollers 326 is provided with one.

[0123] In this embodiment, one floating Y-shaped double pressure roller 32 is provided.

[0124] In this embodiment, the conveying stabilizing device further includes a tension control mechanism 6 disposed between the feeding mechanism 2 and the discharging mechanism 4. The tension control mechanism 6 is disposed on one side of the belt stabilizing mechanism 3.

[0125] In this embodiment, the tension control mechanism 6 includes: a distance sensor 61 mounted on the mounting base 5; and an adjusting roller 62 connected to the moving end of the distance sensor 61.

[0126] In this embodiment, the ranging sensor 61 is a BANNER Q4XTILAF300-Q8 laser ranging sensor, which is used to measure the displacement of the adjusting roller 62. The ranging sensor 61 includes:

[0127] The sensor body 611, which is mounted on the mounting base 5, includes a vertically arranged guide structure 6111;

[0128] A movable measuring unit 612 that performs linear displacement along the guide structure 6111, and the adjusting roller 62 is connected to the movable measuring unit 612;

[0129] The detection component 613 includes a reference element 6131 fixed to the sensor body 611 and a sensitive element 6132 connected to the movable measurement unit 612;

[0130] A signal processing module electrically connected to the detection component 613 and converting the detection signal into a linear position output is also included. The distance between the reference element 6131 and the sensitive element 6132 is measured using the detection component 613 to obtain the distance between the adjusting roller 62 and the sensor body 611. The vertical displacement value of the adjusting roller 62 is obtained by calculating the change in distance. This displacement value indicates the distance between the adjusting roller 62 and the rubber-steel wire strip 1, thereby confirming the tension of the rubber-steel wire strip 1.

[0131] In this embodiment, the ranging sensor 61 is connected to a controller, which is connected to the discharging mechanism 4. The controller is controlled by a PLC.

[0132] In this embodiment, the surface of the roller 31 is knurled to increase friction.

[0133] In this embodiment, the feeding mechanism 2 adopts a conventional structure in the art, including several sets of first guide wheels 21.

[0134] In this embodiment, the discharge mechanism 4 adopts a conventional structure in the art, including several sets of second guide wheels 41.

[0135] Example 3

[0136] Compared to Embodiment 2, most aspects are the same, except that the two support arms 325 are arc-shaped, the included angle between the two support arms 325 is 120°, and their radii are the same as the radius of the roller 31. When the support arms 325 are arc-shaped, their included angle represents the included angle between the connecting lines of the endpoints of the support arms 325. The arc shape of the support arms 325 distributes stress more evenly when subjected to pressure, reduces stress concentration points, and thus improves the strength and durability of the support arms. In addition, the arc design may help reduce vibration and noise, because the curved structure can absorb some energy and avoid the impact of rigid connections. Considering the dynamic load in actual applications, the floating Y-type double pressure roller 32 may be subjected to forces in different directions during operation. The arc-shaped support arms 325 can provide better elasticity and adaptability, making the pressure roller 326 more flexible when contacting the rubber steel wire strip 1, reducing damage to the surface of the rubber steel wire strip 1, and protecting the pressure roller 326 itself from excessive reaction forces.

[0137] Example 4

[0138] like Figure 1 As shown, a conveying and stabilizing device for detecting rubber steel wire strip is used to convey and stabilize rubber steel wire strip 1. The conveying and stabilizing device includes a mounting base 5, and further includes a feeding mechanism 2, a strip stabilizing mechanism 3, and a discharging mechanism 4, which are installed on the mounting base 5 and arranged sequentially along the feeding direction of the rubber steel wire strip 1. The strip stabilizing mechanism 3 includes a roller 31 located below the rubber steel wire strip 1 and a floating Y-shaped double pressure roller 32 located above the rubber steel wire strip 1. The roller 31 and the floating Y-shaped double pressure roller 32 are in close contact with the rubber steel wire strip 1.

[0139] In this embodiment, as Figure 2 and 3 As shown, the floating Y-type double pressure roller 32 includes:

[0140] Support bracket 321 is installed on the mounting base 5;

[0141] A guide rod 322 connected to the support frame 321 and vertically arranged;

[0142] The floating seat 323 is slidably connected to the guide rod 322;

[0143] An elastic element 324 sleeved on the guide rod 322 has one end connected to the upper end of the guide rod 322 and the other end connected to the floating seat 323;

[0144] Two support arms 325 are connected to the floating seat 323 and symmetrically distributed;

[0145] And two sets of pressure rollers 326 respectively installed at the ends of the support arm 325.

[0146] In this embodiment, the elastic element 324 is a spring.

[0147] In this embodiment, the two support arms 325 are an integrated structure, rotatably connected to the floating seat 323. The two support arms 325 are arc-shaped, and the included angle between them is 120°. When the support arms 325 are arc-shaped, the included angle represents the angle between the connecting lines of the endpoints of the support arms 325.

[0148] In this embodiment, one guide rod 322 is provided.

[0149] In this embodiment, each set of pressure rollers 326 is provided with one.

[0150] In this embodiment, when two floating Y-shaped double pressure rollers 32 are provided, at least one floating Y-shaped double pressure roller 32 is located near the feeding mechanism 2, and at least one floating Y-shaped double pressure roller 32 is located near the discharging mechanism 4. The tension control mechanism 6 is located between the two floating Y-shaped double pressure rollers 32.

[0151] In this embodiment, as Figure 4 and 5 As shown, the tension control mechanism 6 includes: a distance sensor 61 mounted on the mounting base 5; and an adjusting roller 62 connected to the moving end of the distance sensor 61.

[0152] In this embodiment, the ranging sensor 61 is a BANNER Q4XTILAF300-Q8 laser ranging sensor, which is used to measure the displacement of the adjusting roller 62. The ranging sensor 61 includes:

[0153] The sensor body 611, which is mounted on the mounting base 5, includes a vertically arranged guide structure 6111;

[0154] A movable measuring unit 612 that performs linear displacement along the guide structure 6111, and the adjusting roller 62 is connected to the movable measuring unit 612;

[0155] The detection component 613 includes a reference element 6131 fixed to the sensor body 611 and a sensitive element 6132 connected to the movable measurement unit 612;

[0156] A signal processing module electrically connected to the detection component 613 and converting the detection signal into a linear position output is also included. The distance between the reference element 6131 and the sensitive element 6132 is measured using the detection component 613 to obtain the distance between the adjusting roller 62 and the sensor body 611. The vertical displacement value of the adjusting roller 62 is obtained by calculating the change in distance. This displacement value indicates the distance between the adjusting roller 62 and the rubber-steel wire strip 1, thereby confirming the tension of the rubber-steel wire strip 1.

[0157] In this embodiment, the ranging sensor 61 is connected to a controller, which is connected to the discharging mechanism 4. The controller is controlled by a PLC.

[0158] In this embodiment, the surface of the roller 31 is knurled to increase friction.

[0159] In this embodiment, the feeding mechanism 2 adopts a conventional structure in the art, including several sets of first guide wheels 21.

[0160] In this embodiment, the discharge mechanism 4 adopts a conventional structure in the art, including several sets of second guide wheels 41.

[0161] In this embodiment, the working principle of the conveying stabilizing device is as follows:

[0162] The rubber steel wire strip 1 enters through the feeding mechanism 2, passes sequentially through the strip stabilizing mechanism 3, the tension control mechanism 6, and the second strip stabilizing mechanism 3, and then exits through the discharge mechanism 4. When it passes through the strip stabilizing mechanism 3, the rubber steel wire strip 1 is subjected to pressure from the roller 31 and the floating Y-shaped double pressure roller 32. When the tension of the rubber steel wire strip 1 decreases, that is, when the tension of the rubber steel wire strip 1 relaxes, the elastic element 324 pushes the floating seat 323 down, which in turn pushes the pressure roller 326 down to compensate for the contact pressure. When the tension of the rubber steel wire strip 1 increases, that is, when the rubber steel wire strip 1 becomes taut, the pressure roller 326 is lifted by the reaction force to avoid excessive compression of the rubber steel wire strip 1, thereby achieving adaptive pressure adjustment.

[0163] When the rubber steel wire strip 1 deviates to the left, the two support arms 325 rotate towards the right pressure roller 326, the left pressure roller 326 shifts upward, and the right pressure roller 326 shifts downward, keeping the total tension constant. This reduces the jumping of the rubber steel wire strip 1 and prevents deformation of the rubber steel wire strip 1, thereby effectively improving the stability and self-adjustment capability of the rubber steel wire strip 1. In turn, it avoids abnormal fluctuations in the data acquisition of the tension control mechanism 6 caused by the jumping of the rubber steel wire strip 1 during tension fluctuations, thus improving the stability of the control.

[0164] The tension control mechanism 6 detects the tightness of the rubber steel wire strip 1 and feeds this information back to the controller, which then controls the output speed of the rubber steel wire strip 1, thereby regulating its tension and improving its stability. When the rubber steel wire strip 1 is taut, the movable measuring unit 612 and the adjusting roller 62 move upward, which in turn moves the sensitive element 6132 upward. The distance between the reference element 6131 and the sensitive element 6132 shortens. The signal processing module converts this into a linear position output and feeds it back to the controller, which then controls the second guide wheel 41 of the discharge mechanism 4 to rotate slower, thus reducing the exit speed; conversely, it increases the exit speed.

[0165] This invention employs a floating Y-type double pressure roller, effectively avoiding localized material deformation caused by excessive pressure at a single point and belt breakage due to abnormal belt tension fluctuations. This results in improved production line yield and reduced equipment downtime. Based on a calculation of 10 downtimes per day when using a floating single pressure roller, the conveyor stabilization device in this embodiment can reduce downtime by approximately 30 minutes per day, increase production efficiency by 6.25%, and reduce product losses due to belt breakage by approximately 100 yuan per day (35,000 yuan per year).

[0166] The above description of the embodiments is provided to enable those skilled in the art to understand and use the utility model. It will be apparent to those skilled in the art that various modifications can be easily made to these embodiments, and the general principles described herein can be applied to other embodiments without inventive effort. Therefore, the present utility model is not limited to the above embodiments, and any improvements and modifications made by those skilled in the art based on the disclosure of the present utility model without departing from its scope should be within the protection scope of the present utility model.

Claims

1. A conveyor stabilizing device for detecting rubber steel wire strips, characterized in that, For conveying and stabilizing rubber steel wire strip (1), the conveying and stabilizing device includes a mounting base (5), and also includes a feeding mechanism (2), a strip stabilizing mechanism (3), and a discharging mechanism (4) installed on the mounting base (5) and arranged sequentially along the feeding direction of the rubber steel wire strip (1). The strip stabilizing mechanism (3) includes a roller (31) located below the rubber steel wire strip (1) and a floating Y-type double pressure roller (32) located above the rubber steel wire strip (1). The roller (31) and the floating Y-type double pressure roller (32) are in close contact with the rubber steel wire strip (1).

2. The conveying and stabilizing device for detecting rubber steel wire strips according to claim 1, characterized in that, The floating Y-type double pressure roller (32) includes: Support frame (321) mounted on the mounting base (5); A guide rod (322) is connected to the support frame (321) and is vertically arranged. A floating seat (323) is slidably connected to the guide rod (322); An elastic element (324) sleeved on the guide rod (322) has one end connected to the upper end of the guide rod (322) and the other end connected to the floating seat (323); Two support arms (325) are connected to the floating seat (323) and symmetrically distributed; And two sets of pressure rollers (326) respectively installed at the ends of the support arm (325).

3. The conveying and stabilizing device for detecting rubber steel wire strips according to claim 2, characterized in that, The two support arms (325) are an integrated structure and are rotatably connected to the floating seat (323).

4. The conveying and stabilizing device for detecting rubber steel wire strips according to claim 2, characterized in that, The two support arms (325) are straight or curved, and the included angle between the two support arms (325) is 30°~180°.

5. The conveying and stabilizing device for detecting rubber steel wire strips according to claim 1, characterized in that, The floating Y-type double pressure wheel (32) is provided with ≥1.

6. The conveying and stabilizing device for detecting rubber steel wire strips according to claim 5, characterized in that, When there are ≥2 floating Y-type double pressure rollers (32), at least one of the floating Y-type double pressure rollers (32) is located near the feeding mechanism (2), and at least one of the floating Y-type double pressure rollers (32) is located near the discharging mechanism (4).

7. The conveying and stabilizing device for detecting rubber steel wire strips according to claim 1, characterized in that, The conveying stabilizing device also includes a tension control mechanism (6) disposed between the feeding mechanism (2) and the discharging mechanism (4).

8. The conveying and stabilizing device for detecting rubber steel wire strips according to claim 7, characterized in that, The tension control mechanism (6) includes: A distance sensor (61) is mounted on the mounting base (5); And an adjustment roller (62) connected to the moving end of the ranging sensor (61).

9. A conveying and stabilizing device for detecting rubber steel wire strips according to claim 8, characterized in that, The ranging sensor (61) includes: The sensor body (611) mounted on the mounting base (5) includes a vertically arranged guide structure (6111). A movable measuring unit (612) that performs linear displacement along the guide structure (6111), and the adjusting roller (62) is connected to the movable measuring unit (612); The detection assembly (613) includes a reference element (6131) fixed to the sensor body (611) and a sensitive element (6132) connected to the movable measurement unit (612). And a signal processing module electrically connected to the detection component (613) and converting the detection signal into a linear position output.

10. A conveying and stabilizing device for detecting rubber steel wire strips according to claim 8, characterized in that, The ranging sensor (61) is connected to a controller, which is connected to the discharge mechanism (4).

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