Stacking counting device
By integrating an infrared counter and a limit slider structure into the open mill, the problem of inaccurate manual counting of stacking times was solved, achieving automated counting and convenient cleaning, and improving the stability and accuracy of the counter.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHENGDU WANSHIDA CERAMIC CO LTD
- Filing Date
- 2025-06-11
- Publication Date
- 2026-06-23
AI Technical Summary
In existing technologies, counting the number of stacking operations relies on manual counting, which is prone to errors, and there is a lack of application of automated counters.
An infrared counter is integrated with the side wall of the open mill. The infrared counter automatically triggers counting during the material stacking process, and the limit slider and spring structure enable convenient cleaning and stable installation.
It achieves accurate automatic counting of the number of times materials are stacked, avoiding manual errors and improving cleaning convenience and counter stability.
Smart Images
Figure CN224399875U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stacking technology, specifically a stacking counting device. Background Technology
[0002] An open mill is a device that uses two opposing rotating rollers to extrude, shear, and mix materials. It is widely used in the processing of rubber, plastics, and other polymer materials.
[0003] In practical use, material is drawn into the gap as the rollers rotate, where it is sheared and squeezed to form a sheet. The squeezed material is then removed and fed back between the rollers for further squeezing. This process is currently referred to as stacking. When stacking different materials, the number of stacking operations needs to be limited. Currently, the number of stacking operations is counted manually by workers, which is prone to errors and not suitable for automatic counting using a counter. Therefore, we propose a stacking counting device. Utility Model Content
[0004] The purpose of this invention is to provide a stacking counting device that solves the problem mentioned in the background art that it is inconvenient to use a counter for automatic counting.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a stacking counting device, comprising an infrared counter body and a retainer, wherein the infrared counter body and the retainer are both disposed on the side wall of an open mill, and the retainer is fixedly connected to the side wall of the open mill;
[0006] The infrared counter body is housed within the retainer and attached to the side wall of the open mill. The emitting end of the infrared counter body is aligned with the through hole on the side wall of the open mill. A carrier plate is connected to the bottom of the retainer, and the carrier plate and the bottom of the infrared counter body are detachably and fixedly connected.
[0007] By adopting the above technical solution, the infrared counter body is electrically connected to an external industrial control computer. During the stacking process, the infrared counter body is triggered once each time the material is stacked and squeezed through the two rollers and falls, thus achieving automatic counting. Compared with the previous manual counting, the counting is more accurate and helps to avoid miscounting.
[0008] In a preferred embodiment of this utility model, the bottom sides of the retainer are provided with limiting grooves, and the inner cavity of the limiting groove is fitted with a matching limiting slider. The bottom of the limiting slider is fixedly connected to the carrier plate, and the side wall of the limiting slider is fixedly connected with a pull rod. The pull rod movably passes through the retainer, and the outer ends of the two pull rods are provided with crossbars. The two ends of the crossbars are fixedly connected to the two pull rods respectively. The outer wall of the pull rod is fitted with a spring, and the two ends of the spring are fixedly connected to the inner wall of the limiting groove and the side wall of the limiting slider respectively.
[0009] By adopting the above technical solution, pulling the crossbar can drive the pull rod to move, thereby compressing the spring of the limit slider, which can pull the infrared counter body to one side of the equipment, making it convenient to clean its transmitting end without having to disassemble the whole thing for cleaning, thus improving the convenience of cleaning. Furthermore, when cleaning is not required, the spring's counterforce causes the limit slider to fit against the other end of the limit groove, thus allowing the infrared counter body to be stably attached to the side wall of the open mill.
[0010] In a preferred embodiment of this utility model, the outer wall of the crossbar is fitted with a suitable rubber sleeve, and the rubber sleeve is provided with anti-slip texture.
[0011] By adopting the above technical solution, the rubber sleeve helps to prevent hand slippage when pulling the horizontal bar.
[0012] In a preferred embodiment of this utility model, a magnet is fixedly connected to one side wall of the limiting slider, and an iron sheet is embedded in the inner wall of the limiting groove at the position corresponding to the magnet.
[0013] By adopting the above technical solution, a magnet is fixed to one side wall of the limiting slider, so that when the infrared counter body is attached to the outer wall of the equipment, the magnet can attract the iron sheet, thereby making the limiting slider highly stable and thus improving the stability of the infrared counter body during use.
[0014] In a preferred embodiment of this utility model, the four sides of the bottom of the carrier plate are detachably connected to the infrared counter body by bolts.
[0015] By adopting the above technical solution, the infrared counter body can be firmly mounted on the carrier plate and is detachable for easy maintenance.
[0016] In a preferred embodiment of this utility model, the outer wall of the infrared counter body is fixedly connected with a wire.
[0017] By adopting the above technical solution and the arrangement of the wires, it is convenient to connect the infrared counter body and the industrial control computer.
[0018] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0019] The present application provides a stacking counting device that uses an infrared counter on one side of the device to automatically count materials during the stacking process. Each time the material is stacked, the infrared counter is triggered once as the material descends, thus achieving automatic counting. Compared with the previous manual counting, the counting is more accurate and helps to avoid errors in counting.
[0020] Pulling the crossbar moves the lever, which in turn compresses the spring of the limit slider, thus pulling the infrared counter body to one side of the device. This makes it easier to clean the transmitter without having to disassemble the entire device, improving the convenience of cleaning.
[0021] A magnet is fixed to one side wall of the limiting slider, so that when the infrared counter body is attached to the outer wall of the device, the magnet can attract the iron sheet, thus making the limiting slider highly stable and thus improving the stability of the infrared counter body during use. Attached Figure Description
[0022] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:
[0023] Figure 1 This is a schematic diagram of the overall structure of a stacking counting device according to the present invention;
[0024] Figure 2 This is a partial bottom view of the structure of a stacked material counting device according to the present invention;
[0025] Figure 3 This is a schematic diagram of the second overall structure of a stacking counting device according to the present invention;
[0026] Figure 4 This is a schematic diagram of the bottom structure of the holder of a stacking counting device according to the present invention.
[0027] In the picture:
[0028] 1. Infrared counter body; 11. Wires;
[0029] 2. Cage; 21. Carrier plate; 22. Limiting groove; 23. Limiting slider; 24. Spring; 25. Pull rod; 26. Crossbar; 27. Magnet block; 28. Iron sheet. Detailed Implementation
[0030] Please see Figure 1-4The present invention provides a technical solution: a stacking counting device, comprising an infrared counter body 1 and a retainer 2, wherein the infrared counter body 1 and the retainer 2 are both disposed on the side wall of the open mill, and the retainer 2 is fixedly connected to the side wall of the open mill.
[0031] The infrared counter body 1 is housed in the retainer 2 and attached to the side wall of the open mill. The emitting end of the infrared counter body 1 is aligned with the through hole on the side wall of the open mill. The bottom of the retainer 2 is connected to the carrier plate 21, and the carrier plate 21 and the bottom of the infrared counter body 1 are detachably fixedly connected.
[0032] It should be understood that in actual use, the infrared counter body 1 is electrically connected to the external industrial control computer. Thus, during the stacking process, each time the material is stacked, it will trigger the infrared counter body 1 once as it is squeezed and descends through the two rollers, thereby achieving automatic counting. Compared with the previous manual counting, the counting is more accurate and helps to avoid miscounting.
[0033] Furthermore, a wire 11 is fixedly connected to the outer wall of the infrared counter body 1, which facilitates the connection between the infrared counter body 1 and the industrial control computer.
[0034] Furthermore, the four sides of the bottom of the carrier plate 21 are detachably connected to the infrared counter body 1 by bolts, so that the infrared counter body 1 can be firmly attached to the carrier plate 21 and can be disassembled for easy maintenance.
[0035] like Figure 1 and 2 As shown; the bottom sides of the retainer 2 are provided with limiting grooves 22, and the inner cavity of the limiting groove 22 is inserted with a matching limiting slider 23. The bottom of the limiting slider 23 is fixedly connected to the carrier plate 21. The side wall of the limiting slider 23 is fixedly connected with a pull rod 25. The pull rod 25 moves through the retainer 2. The outer ends of the two pull rods 25 are provided with crossbars 26. The two ends of the crossbars 26 are fixedly connected to the two pull rods 25 respectively. The outer wall of the pull rods 25 is fitted with a spring 24. The two ends of the spring 24 are fixedly connected to the inner wall of the limiting groove 22 and the side wall of the limiting slider 23 respectively.
[0036] It should be understood that by pulling the crossbar 26, the pull rod 25 can be moved, thereby causing the limiting slider 23 to compress the spring 24, which can pull the infrared counter body 1 to one side of the equipment, making it convenient to clean its transmitting end without having to disassemble it completely, thus improving the convenience of cleaning. Furthermore, when cleaning is not required, the counterforce of the spring 24 causes the limiting slider 23 to fit against the other end of the limiting groove 22, thereby allowing the infrared counter body 1 to be stably attached to the side wall of the open mill.
[0037] Furthermore, the outer wall of the crossbar 26 is fitted with a suitable rubber sleeve, and the rubber sleeve has anti-slip texture. The rubber sleeve helps to prevent the hand from slipping when pulling the crossbar 26.
[0038] like Figure 2 and 4 As shown, a magnet 27 is fixedly connected to one side wall of the limiting slider 23, and an iron piece 28 is embedded in the inner wall of the limiting groove 22 at the position corresponding to the magnet 27.
[0039] It should be understood that a magnet 27 is fixed to one side wall of the limiting slider 23, so that when the infrared counter body 1 is attached to the outer wall of the device, the magnet 27 can attract the iron sheet 28, thereby making the limiting slider 23 highly stable, which in turn helps to improve the stability of the infrared counter body 1 during use.
[0040] Furthermore, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0041] Although specific embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the specific embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A stacking counting device, comprising an infrared counter body (1) and a holder (2), characterized in that: The infrared counter body (1) and the retainer (2) are both disposed on the side wall of the open mill, and the retainer (2) is fixedly connected to the side wall of the open mill. The infrared counter body (1) is disposed inside the retainer (2) and attached to the side wall of the open mill. The emitting end of the infrared counter body (1) is aligned with the through hole on the side wall of the open mill. The bottom of the retainer (2) is connected to a carrier plate (21). The carrier plate (21) and the bottom of the infrared counter body (1) are detachably fixedly connected.
2. The stack counting device according to claim 1, characterized in that: The bottom sides of the retainer (2) are provided with limiting grooves (22). The inner cavity of the limiting groove (22) is fitted with a matching limiting slider (23). The bottom of the limiting slider (23) is fixedly connected to the carrier plate (21). The side wall of the limiting slider (23) is fixedly connected with a pull rod (25). The pull rod (25) moves through the retainer (2). The outer ends of the two pull rods (25) are provided with crossbars (26). The two ends of the crossbars (26) are fixedly connected to the two pull rods (25) respectively. The outer wall of the pull rods (25) is fitted with a spring (24). The two ends of the spring (24) are fixedly connected to the inner wall of the limiting groove (22) and the side wall of the limiting slider (23) respectively.
3. The stack counting device according to claim 2, characterized in that: The outer wall of the crossbar (26) is fitted with a suitable rubber sleeve, and the rubber sleeve has anti-slip texture.
4. The stack counting device according to claim 2, characterized in that: A magnet block (27) is fixedly connected to one side wall of the limiting slider (23), and an iron piece (28) is embedded in the inner wall of the limiting groove (22) at the position corresponding to the magnet block (27).
5. The stack counting device according to claim 1, characterized in that: The bottom four sides of the carrier plate (21) are detachably connected to the infrared counter body (1) by bolts.
6. The stack counting device according to claim 1, characterized in that: The outer wall of the infrared counter body (1) is fixedly connected with a wire (11).