Lithium battery processing winding device

Abstract

The utility model relates to lithium battery processing technical field, specifically disclose a kind of lithium battery processing winding equipment, including fixed seat and winding roll, further include pressure sensor, spring, connecting frame, compression roller and connecting rod;Pressure sensor is installed in the inside top end of fixed seat, real-time monitoring pressure change;One end of spring is connected with pressure sensor, and another end of spring is connected with connecting frame, and pressure signal is transferred by spring deformation;Through the linkage of pressure sensor and central processing unit, the equipment can real-time monitoring pressure change in winding process, and calculate winding diameter, when winding diameter exceeds or is lower than preset range, central processing unit will immediately trigger audible light alarm or send reminder to staff through display screen, ensure that staff can promptly understand winding state, avoid quality problem caused by diameter anomaly, make compression force in winding process always remain in optimum range.

Description

Technical Field

[0001] This utility model relates to the field of lithium battery processing technology, specifically to a lithium battery processing winding device. Background Technology

[0002] With the rapid development of the new energy industry, lithium batteries, as one of its core components, have been widely used in electric vehicles, energy storage systems, portable electronic devices and other fields. In the processing of lithium batteries, the winding process is a key step that affects battery performance and production efficiency. Lithium battery winding equipment usually adopts a fixed pressing structure, that is, the position of the pressing roller remains unchanged during the winding process.

[0003] If existing pressure roller equipment cannot make timely adjustments or remind workers when the winding diameter exceeds or falls below the preset range, it will affect the overall winding quality and production efficiency of the product. Therefore, we propose a lithium battery processing winding equipment. Utility Model Content

[0004] The purpose of this utility model is to provide a lithium battery processing and winding equipment to solve the problem mentioned in the background art that if some existing pressure roller equipment cannot make timely adjustments or remind workers when the winding diameter exceeds or falls below the preset range, it will affect the overall winding quality and production efficiency of the product.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a lithium battery processing and winding device, including a fixed base and a winding roller, and further including a pressure sensor, a spring, a connecting frame, a pressing roller and a connecting rod;

[0006] The pressure sensor is installed on the inner top of the mounting base to monitor pressure changes in real time;

[0007] One end of the spring is connected to the pressure sensor, and the other end of the spring is connected to the connecting bracket. The pressure signal is transmitted through the deformation of the spring.

[0008] There are two connecting rods, one end of which is connected to the connecting frame to form a lifting guide structure;

[0009] The clamping roller is rotatably connected inside the connecting frame and is located at the top of the winding roller. The clamping roller is used to clamp the lithium battery wound by the winding roller. The clamping roller slides upward along the connecting rod as the winding diameter increases.

[0010] The connecting frame has a clamping groove on its outer side, and limit rods are installed at the top of both connecting rods. The limit rods are located on the top of the fixed seat, and an electric push rod is installed on one side of the top of the fixed seat.

[0011] Among them, the telescopic end of the electric push rod is equipped with a pressure plate, which is adapted to the pressure groove, and several sets of anti-slip rubber particles are provided on the outer side of the pressure plate.

[0012] The mounting bracket is installed on the outer side of the fixed base, and a motor is installed on the inner side of the mounting bracket. The power drive end of the motor is connected to a connecting cylinder.

[0013] The fixed base has an electric push rod 2 installed inside. The telescopic end of the electric push rod 2 is equipped with a rotating seat. The rotating seat is connected to a connecting cylinder 2 inside. Both the connecting cylinder 1 and the connecting cylinder 2 have cross slots inside.

[0014] The winding roller has cross plates installed on both sides of its exterior. The cross plates are adapted to the cross slots, and the connecting cylinder is connected to the inside of the rotating seat.

[0015] The fixed base has a connecting groove on one side inside, and the connecting cylinder is connected to the inside of the connecting groove. The central processing unit is installed inside the fixed base.

[0016] This utility model has at least the following beneficial effects:

[0017] When in use, this utility model, through the linkage of pressure sensor and central processing unit, can monitor the pressure changes during the winding process in real time and calculate the winding diameter. When the winding diameter exceeds or falls below the preset range, the central processing unit will immediately trigger an audible and visual alarm or issue a reminder to the staff through the display screen, ensuring that the staff can understand the winding status in a timely manner, avoid quality problems caused by abnormal diameter, and keep the clamping force within the optimal range during the winding process. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a first-person semi-exploded view of the structure of this utility model;

[0020] Figure 3 This is a second-view semi-exploded view of the structure of this utility model.

[0021] In the diagram: 1. Fixed base; 2. Rewinding roller; 3. Pressure sensor; 4. Spring; 5. Connecting frame; 6. Pressure roller; 7. Connecting rod; 8. Limiting rod; 9. Electric push rod one; 10. Pressure plate; 11. Mounting frame; 12. Motor; 13. Connecting cylinder one; 14. Electric push rod two; 15. Rotating base; 16. Connecting cylinder two; 17. Cross slot; 18. Cross insert plate; 19. Connecting groove; 20. Central processing unit; 21. Pressure groove. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example 1

[0024] Please see Figures 1 to 3 This utility model provides a technical solution: a lithium battery processing and winding device, including a fixed base 1 and a winding roller 2, and also includes a pressure sensor 3, a spring 4, a connecting frame 5, a pressing roller 6 and a connecting rod 7;

[0025] Pressure sensor 3 is installed on the inner top of the fixed base 1 to monitor pressure changes in real time;

[0026] One end of the spring 4 is connected to the pressure sensor 3, and the other end of the spring 4 is connected to the connecting bracket 5. The pressure signal is transmitted through the deformation of the spring 4.

[0027] There are two connecting rods 7, one end of which is connected to the connecting frame 5 to form a lifting guide structure;

[0028] The clamping roller 6 is rotatably connected inside the connecting frame 5, and the clamping roller 6 is located at the top of the winding roller 2. The clamping roller 6 is used to clamp the lithium battery wound by the winding roller 2. The clamping roller 6 slides upward along the connecting rod 7 as the winding diameter increases.

[0029] A clamping groove 21 is provided on the outer side of the connecting frame 5. Limiting rods 8 are installed at the top of both connecting rods 7, located on the top of the fixed base 1. An electric push rod 9 is installed on one side of the top of the fixed base 1. A clamping plate 10 is installed at the telescopic end of the electric push rod 9, and the clamping plate 10 is adapted to the clamping groove 21. Several sets of anti-slip rubber particles are provided on the outer side of the clamping plate 10. A mounting frame 11 is installed on the outer side of the fixed base 1. A motor 12 is installed on the inner side of the mounting frame 11. The power drive end of the motor 12 is connected to a connecting cylinder 13. The inner side of the fixed base 1... The unit is equipped with an electric push rod 2 14, and a rotating seat 15 is installed at the telescopic end of the electric push rod 2 14. A connecting cylinder 2 16 is connected inside the rotating seat 15. Both the connecting cylinder 1 13 and the connecting cylinder 2 16 have cross slots 17 inside. Both sides of the outer side of the take-up roller 2 are equipped with cross insert plates 18, which are adapted to the cross slots 17. The connecting cylinder 2 16 is connected inside the rotating seat 15. A connecting groove 19 is opened on one side of the interior of the fixed seat 1. The connecting cylinder 1 13 is connected inside the connecting groove 19. A central processing unit 20 is installed inside the fixed seat 1.

[0030] The pressure roller 6 is located at the top of the take-up roller 2, the spring 4 is in a naturally extended state, and the pressure sensor 3 monitors the initial pressure (close to zero). The cross plates 18 at both ends of the take-up roller 2 are inserted into the cross slots 17 opened in the connecting cylinder 13 and the connecting cylinder 2 16, respectively, and the electric push rod 2 14 is in the extended state to fix the position of the take-up roller 2. Through the linkage between the pressure sensor 3 and the central processing unit 20, the winding diameter is calculated in real time, and the operator is alerted when the diameter exceeds or falls below the preset range to ensure product quality. After winding is completed, the pressure plate 10 automatically locks the pressure roller 6, making it easy to disengage the take-up roller 2 and improve production efficiency. The elastic coefficient of the spring 4 matches the winding pressure range to avoid damage to the sensor due to over-range. The symmetrically arranged connecting rods 7 restrict the connecting frame 5 to move only in the vertical direction, eliminating the risk of lateral offset, ensuring the axial parallelism of the pressure roller 6 and the take-up roller 2, and reducing winding misalignment.

[0031] During the winding operation, the cross plates 18 at both ends of the winding roller 2 are inserted into the cross slots 17 opened in the connecting cylinder 13 and the connecting cylinder 2 16, respectively. At this time, the motor 12 starts and drives the winding roller 2 to rotate through the connecting cylinder 13. The connecting cylinder 2 16 rotates in the rotating seat 15. The lithium battery material begins to be wound on the surface of the winding roller 2. As the winding diameter increases, the pressure roller 6 slides upward along the connecting rod 7 to compress the spring 4. The pressure sensor 3 monitors the reaction force (pressure force) of the spring 4 in real time and converts the pressure signal into an electrical signal and transmits it to the central processing unit 20.

[0032] When the winding diameter reaches the set pressure value range, the central processing unit 20 reminds the staff of the current diameter status through an audible and visual alarm or display screen; when the winding diameter reaches the target value, the motor 12 stops, and the central processing unit 20 triggers the winding end signal; at this time, the electric push rod 9 extends and pushes the pressure plate 10 down into the pressure groove 21 of the connecting frame 5, and increases the friction through the anti-slip rubber particles, locking the position of the pressure roller 6 to prevent the winding material from springing back.

[0033] Example 2

[0034] In this second embodiment, the other structures remain unchanged. The difference from the first embodiment is that when the take-up roller 2 needs to be detached, the central processing unit 20 controls the electric push rod 2 14 to retract, driving the rotating seat 15 and the connecting cylinder 2 16 to move backward. Through manual intervention, the cross plates 18 on both sides of the take-up roller 2 are disengaged from the cross slots 17. The operator can easily remove the finished take-up roller 2 and install a new empty take-up roller 2, repeating the above process.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A winding device for processing lithium batteries, comprising a fixed seat (1) and a winding roll (2), characterized in that: It also includes a pressure sensor (3), a spring (4), a connecting frame (5), a pressure roller (6), and a connecting rod (7); The pressure sensor (3) is installed on the inner top of the fixed base (1) to monitor pressure changes in real time; One end of the spring (4) is connected to the pressure sensor (3), and the other end of the spring (4) is connected to the connecting frame (5). The pressure signal is transmitted through the deformation of the spring (4). There are two connecting rods (7), and one end of each connecting rod (7) is connected to the connecting frame (5) to form a lifting guide structure; The pressing roller (6) is rotatably connected inside the connecting frame (5), and the pressing roller (6) is located at the top of the winding roller (2). The pressing roller (6) is used to press the lithium battery wound by the winding roller (2). The pressing roller (6) slides upward along the connecting rod (7) as the winding diameter increases.

2. The lithium battery processing winding apparatus according to claim 1, characterized by: A clamping groove (21) is provided on the outer side of the connecting frame (5), and a limit rod (8) is installed at the top of each of the two connecting rods (7). The limit rod (8) is located at the top of the fixed seat (1), and an electric push rod (9) is installed on the top side of the fixed seat (1).

3. The lithium battery processing winding apparatus according to claim 2, characterized by: The telescopic end of the electric push rod (9) is equipped with a pressure plate (10), which is adapted to the pressure groove (21). Several sets of anti-slip rubber particles are provided on the outer side of the pressure plate (10).

4. The lithium battery processing winding apparatus according to claim 1, characterized by: A mounting bracket (11) is installed on the outer side of the fixed base (1), and a motor (12) is installed on the inner side of the mounting bracket (11). The power drive end of the motor (12) is connected to a connecting cylinder (13).

5. The lithium battery processing winding apparatus according to claim 4, characterized by: The fixed base (1) is equipped with an electric push rod 2 (14), and the telescopic end of the electric push rod 2 (14) is equipped with a rotating seat (15). The rotating seat (15) is connected to a connecting cylinder 2 (16). Both the connecting cylinder 1 (13) and the connecting cylinder 2 (16) have a cross slot (17) inside.

6. The lithium battery processing winding apparatus according to claim 5, characterized by: Both sides of the winding roller (2) are equipped with cross plates (18), which are adapted to cross slots (17). The connecting cylinder (16) is connected to the inside of the rotating seat (15).

7. The lithium battery processing winding apparatus according to claim 4, wherein: A connecting groove (19) is provided on one side of the interior of the fixed base (1), and the connecting cylinder (13) is connected to the interior of the connecting groove (19). A central processing unit (20) is installed inside the fixed base (1).

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